HYDRAULIC FAST-COUPLING ASSEMBLY FOR COUPLING A WATER JET CUTTING SYSTEM WITH A SUPPORTING HEAD OF A MACHINE USED FOR THE WORKING OF SHEET MATERIALS

Abstract

Hydraulic fast-coupling assembly for coupling a water jet cutting system with a supporting head of a machine. The fast-coupling assembly has a coupling element suitable for being integral with the water jet cutting system and for being coupled with the supporting head. The coupling element has a central duct. A mobile stem has an internal duct and is suitable for being slidably mounted inside a seat obtained on the supporting head. The peculiarity of the hydraulic fast-coupling assembly is that it has at least one coupling removably connected to the mobile stem and/or to the coupling element. The at least one coupling has an axial duct that puts in communication the internal duct and the central duct.

Claims

1. Hydraulic fast-coupling assembly for coupling a water jet cutting system with a supporting head of a machine, said fast-coupling assembly comprising: a coupling element suitable for being integral with the water jet cutting system and for being coupled with the supporting head, said coupling element comprising a central duct suitable for being in fluid communication with a nozzle of the water jet cutting system; a mobile stem suitable for being slidably mounted inside a seat obtained on the supporting head; said mobile stem comprising an internal duct, said mobile stem being suitable for being moved inside the seat between a retracted position, wherein said internal duct and said central duct are not connected, and an extracted position, wherein said internal duct and said central duct are connected; characterized in that it comprises at least one coupling disposed between said mobile stem and said coupling element and removably connected to said mobile stem and/or to said coupling element, said at least one coupling comprising an axial duct that puts in communication said internal duct of the mobile stem and said central duct of the coupling element.

2. The hydraulic fast-coupling assembly of claim 1, wherein said at least one coupling comprises: a first coupling removably connected to said coupling element; a second coupling removably connected to said mobile stem; each coupling comprising coupling means to provide coupling between the two couplings.

3. The hydraulic fast-coupling assembly of claim 2, wherein said coupling means comprise a conical mouth and a conical tip suitable for being inserted in said conical mouth, said conical mouth and said conical tip being obtained in said first coupling and in said second coupling, respectively.

4. The hydraulic fast-coupling assembly of claim 3, wherein said conical mouth is obtained in said first coupling and said conical tip is obtained in said second coupling.

5. The hydraulic fast-coupling assembly of claim 4, wherein said mobile stem comprises a seat at the end of said internal duct of the mobile stem to house said second coupling.

6. The hydraulic fast-coupling assembly of claim 5, wherein said seat of said mobile stem and said second coupling comprise a thread that provides a threaded connection between the second coupling and the mobile stem.

7. The hydraulic fast-coupling assembly of claim 5, wherein said internal duct is provided with a conical inlet at the end that leads to said seat of said mobile stem; said second coupling comprising a conical tip suitably configured to be inserted and coupled with said conical inlet of the internal duct.

8. The hydraulic fast-coupling assembly of claim 3, wherein said coupling element comprises a hole in communication and coaxial with said duct; said first coupling being fitted inside said hole.

9. The hydraulic fast-coupling assembly of claim 1, wherein said mobile stem comprises an inlet comprising a coupling seat suitable for being coupled with an inlet pipe.

10. The hydraulic fast-coupling assembly of claim 1, wherein said coupling element comprises an outlet comprising a coupling seat suitable for being coupled with a delivery pipe connected with the nozzle.

11. A machine comprising: a supporting structure; a supporting head connected to said supporting structure, said supporting head comprising a seat; actuation means supported by the supporting structure and configured in such a way to actuate said supporting head; a water jet cutting system; a fast-coupling assembly according to claim 1, wherein said coupling element is fixed to said water jet cutting system and said mobile stem is slidably mounted inside the seat of the supporting head.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0027] For the sake of explanatory clarity, the description of the hydraulic fast-coupling assembly according to the invention is continued with reference to the appended drawings, which are of illustrative and non-limiting value only, wherein:

[0028] FIG. 1 is an exploded axonometric view of the fast-coupling assembly according to the invention.

[0029] FIG. 2 is an exploded axonometric view of the fast-coupling assembly according to the invention, wherein all elements of the assembly are axially sectioned.

[0030] FIG. 3 is an exploded side view of the fast-coupling assembly according to the invention, wherein all elements of the assembly are axially sectioned.

[0031] FIG. 4 is a side view of a supporting head of a cutting machine and of water jet cutting means mounted on said supporting head and connected by means of a fast-coupling assembly according to the invention and sectioned according to a plane passing through said fast-coupling assembly.

[0032] FIG. 4A is an enlarged view of the detail enclosed in the circle O of FIG. 4.

[0033] FIG. 5 and FIG. 6 are sectional views of the fast-coupling assembly according to the invention, wherein the mobile stem is mounted in a seat of the supporting head; in said FIGS. 5 and 6 the mobile stem is respectively disposed in extracted position and in retracted position.

[0034] FIG. 7 is a view of a machine for cutting a sheet material comprising the supporting head shown in FIG. 4.

DETAILED DESCRIPTION OF THE INVENTION

[0035] With reference to FIGS. 1 to 6, a hydraulic fast-coupling assembly according to the invention is described, which is generally referred to by reference number (100).

[0036] As mentioned previously, the hydraulic fast-coupling assembly (100) according to the invention has been particularly devised to solve the problems encountered in the machines of the prior art that are used for the cutting of sheet materials.

[0037] In particular, the hydraulic fast-coupling assembly (100) according to the invention has been devised for coupling a water jet cutting system (L) on a supporting head (S) (shown in FIGS. 4 and 4A) of a machine (M) used for the cutting of sheet materials, which is diagrammatically shown in FIG. 7.

[0038] Referring to FIGS. 1, 2 and 3, the hydraulic fast-coupling assembly (100) comprises a coupling element (1) suitable for being integral with the water jet cutting system (L) and for being coupled to the supporting head (S).

[0039] The coupling element (1) comprises a central duct (10) suitable for being in fluid communication with a nozzle (U) of the water jet cutting system (L).

[0040] The coupling element (1) comprises an annular flanged portion (15) suitable for being fastened by means of screws to a supporting plate (PS) of the water jet cutting system (L), and a central cylindrical portion (16) that crosses said annular flanged portion (15) from one side to the other side. Preferably, the central cylindrical portion (16) and the annular flanged portion (15) are machined in one piece.

[0041] The central duct (10) is formed in said central cylindrical portion (16).

[0042] The coupling element (1) comprises an outlet (18) having a coupling seat (18a) suitable for being coupled with a delivery pipe (T1) connected to the nozzle (U).

[0043] In particular, a thread (Fu) suitable for coupling with a thread of the delivery pipe (T1) is provided on the coupling seat (18a).

[0044] The hydraulic fast-coupling assembly (100) further comprises a mobile stem (2) suitable for being slidably mounted inside a seat (S1) (shown in FIGS. 5 and 6) formed on the supporting head (S).

[0045] The mobile stem (2) comprises an internal duct (20) and is suitable for being moved inside the seat (S1) between a retracted position (shown in FIG. 6), wherein said internal duct (20) and said central duct (10) are not connected, and an extracted position (shown in FIG. 5), wherein said internal duct (20) and said central duct (10) are connected to each other.

[0046] Said mobile stem (2) comprises a cylindrical central portion (23) wherein said internal duct (20) is formed and an annular protrusion (22) formed in one piece with each other.

[0047] Said annular protrusion (22) comprises a first abutment face (221) and a second abutment face (222) suitable for abutting against respective abutment walls (p1, p2) of the seat (S1).

[0048] Specifically, said annular protrusion (22) comprises a bottom wall (22a) and a side wall (22b) which define, together with a section of the side wall of the central cylindrical portion (23), an annular seat whereon a spiral spring (W) is housed (see FIGS. 5 and 6).

[0049] Said bottom wall (22a) comprises a face, which faces the opposite direction with respect to the annular seat and coincides with said first abutment face (221), whereas said side wall (22b) has an end edge coincident with the second abutment face (222).

[0050] The annular protrusion (22) defines inside the seat (S1) two separate chambers (S11, S12) inside the seat (S1), namely a first chamber (S11) and a second chamber (S12).

[0051] The movement of the mobile stem (2) inside the seat (S1) is obtained by means of an oil-pressure system (not shown in the appended figures) comprising a pump that regulates the pressure of a fluid contained in the seat (S1), in such a way as to move the mobile stem (2) from the retracted position to the extracted position and vice versa.

[0052] The activation of the pump generates a pressure in the seat such that the mobile stem (2) is pushed into its extracted position so as to couple the mobile stem (2) and the coupling element (1) to each other.

[0053] The internal duct (20) is in fluid communication with a pipe (T2) suitable for being connected to a pump used to pump high pressure water inside the pipe (T2).

[0054] The pipe (T2) comprises a portion (T20) that is wound according to a spiral trajectory.

[0055] The pipe (T2) is connected to the mobile stem (2) in correspondence with a coupling seat (25a) which is formed on an inlet (25) of the mobile stem (2) in communication with the internal duct (20). A thread (fi) is obtained on the coupling seat (25a) and is suitable for being coupled with a thread provided on the pipe (T2) in such a way as to connect the pipe (T2) and the mobile stem (2).

[0056] Thus, the liquid pumped inside the pipe (T2) is firstly passed through the pipe (T2) and is then poured inside the internal duct (20).

[0057] The peculiarity of the hydraulic fast-coupling assembly (100) according to the invention is that is comprises at least one coupling (3, 4) interposed between said mobile stem (2) and said coupling element (1) and removably connected to said mobile stem (2) and/or to said coupling element (1). The at least one coupling (3, 4) comprises an axial duct (30, 40) that provides communication between said internal duct (20) of the mobile stem (2) and said central duct (10) of the coupling element (1).

[0058] In the preferred embodiment of the invention, the hydraulic fast-coupling assembly (100) comprises: [0059] a first coupling (3) removably connected to said coupling element (1); and [0060] a second coupling (4) removably connected to said mobile stem (2).

[0061] The two couplings (3, 4) comprise coupling means (3a, 4a) which provide mutual coupling.

[0062] Referring to FIG. 3, the coupling means (3a, 4a) comprise a conical mouth (3a), which is obtained on the first coupling (3), and a conical tip (4a), which is obtained on the second coupling (4) and is suitable for being inserted into said conical mouth (3a).

[0063] It should be noted that, in an alternative form of the invention (not shown in the appended figures), the position of the conical mouth (3a) and of the conical tip (4a) can be inverted. More precisely, in an alternative embodiment of the invention, said conical mouth (3a) can be obtained in said second coupling (4), whereas said conical tip (4a) can be obtained in said first coupling (3).

[0064] By positioning the mobile stem (2) in its extracted position, the conical tip (4a) is inserted in the conical mouth (3a), providing communication between the internal duct (20) and the central duct (10).

[0065] Therefore, when the pump is activated, the water flows first in the pipe (T2), then in the central duct (10), then in the axial duct (40) of the second coupling (4), then in the axial duct (30) of the first coupling (3), then in the delivery pipe (T1) and is finally ejected from the nozzle (U).

[0066] Referring to FIGS. 2 and 3, the mobile stem (2) comprises a seat (21) wherein said internal duct (20) of the mobile stem (2) ends and wherein said second coupling (4) is housed.

[0067] Still referring to FIGS. 2 and 3, the seat (21) and the second coupling (4) comprise a thread (F1, F2) that provides a threaded connection between the second coupling (4) and the mobile stem (2).

[0068] Preferably, the internal duct (20) is provided with a conical inlet (20a) at one end that ends into said seat (21). Accordingly, the second coupling (4) comprises a conical inlet (40a) (opposite to said conical tip (4a)) which is suitably configured for coupling with said conical inlet (20a) of the internal duct (20) when the second coupling (4) is fully screwed inside the seat (21) of the mobile stem (2).

[0069] Now referring to the coupling element (1) and to the first coupling (3), the coupling element (1) comprises a hole (11) communicating and coaxial with said central duct (10) wherein said first coupling (3) is coupled by interference.

[0070] The first coupling (3) has a substantially “T” shape in longitudinal section and comprises a shank (31) and an enlarged head (32).

[0071] The shank (31) is fitted inside the hole (11), whereas said enlarged head (32) is housed in said central duct (10) and is abutting against a perimeter edge that defines an inlet section of the hole (11).

[0072] Said conical mouth (3a) is obtained on one end (31a) of the shank (31) of the first coupling (3).

[0073] Referring to FIG. 7, a further object of the present invention is a machine (M) comprising: [0074] a supporting structure (Q); [0075] a supporting head (S) (shown in FIG. 4) connected to said supporting structure (Q) and comprising a seat (S1); [0076] actuation means (V) supported by the supporting structure (Q) and suitably configured to move said supporting head (S); [0077] a water jet cutting system (L); [0078] a fast-coupling assembly (100) like the one that is described above.

[0079] The mobile stem (2) is slidably mounted inside the seat (S1) of the supporting head (S), whereas the coupling element (1) is attached to the water jet cutting system (L).

[0080] The supporting structure (Q) comprises two side frames, and said actuation means (V) comprise: [0081] an upper beam (V1) slidably mounted above the two side frames; [0082] a sliding carriage (V2) slidably mounted along said upper beam (V1); [0083] a mobile upright (V3) that supports the supporting head (S) and is connected to the sliding carriage (V2) by means of an actuator (not shown in FIG. 7) which moves the mobile upright (V3) along a vertical axis (Y) in such a way that said supporting head (S) can be moved in up-down direction, in proximal or distal position with respect to the workbench.

[0084] Preferably, said actuation means (V) also comprise rotation means arranged between said mobile upright (V3) and said supporting head (S) to rotate the supporting head (S) relative to the mobile upright (V3) about the vertical axis (Y).

[0085] Although FIG. 7 illustrates a specific example of a machine (M) provided with the supporting structure, the supporting head (S) whereon the hydraulic fast-coupling assembly (100) is to be mounted can be supported and moved by a robot with three rotary axes, or by a mixed robot with linear axes and rotary axes or by an anthropomorphic robot.

[0086] Following the foregoing description, the advantages contributed by the present invention appear obvious

[0087] Because of the provision of the two removable couplings (3, 4), one being connected to the coupling element (1) and the other being connected to the mobile stem (2), in case of impurities, surface oxidation or small dents between the contact surfaces of the two couplings (3, 4), it is no longer necessary to replace the entire mobile stem (2) or the coupling element (1) and only the two couplings (3, 4) need to be replaced. Therefore, the replacement of the two couplings (3, 4) is much simpler and faster than the replacement of the mobile stem (2) or of the coupling element (1) according to the prior art. Such a replacement is so simple that it can be carried out by any user without requiring the presence of specialized and qualified operators.

[0088] In order to appreciate the aforementioned advantages, the following is a brief description of the way in which the two couplings (3, 4) are replaced.

[0089] First of all, the coupling element (1) and the mobile stem (2) must be uncoupled and separated from each other.

[0090] Once the two elements have been uncoupled and moved apart, the first coupling (3) is disassembled from the coupling element (1) and the second coupling (4) is disassembled from the mobile stem (2).

[0091] With regard to the first coupling (3), it is necessary to unscrew the delivery pipe (T1) first and then exert such a push on the end (31a) of the shank (31) as to disengage the first coupling (3) from the hole (11) so that it can be extracted from the coupling seat (18a).

[0092] With regard to the second coupling (4), it is necessary to unscrew the second coupling (4) with a tool (such as a ratchet wrench) suitable for gripping a polygonal portion (h). Preferably, said polygonal portion (h) has a hexagonal section and comprises six faces whereon the tool itself grips.

[0093] Once the two couplings (3, 4) have been extracted, a new first coupling (3) is forcedly inserted into the hole (11) and a new second coupling (4) is screwed inside the seat (21).

[0094] It should be noted that although in the appended figures the hydraulic fast-coupling assembly (100) always comprises two couplings (3, 4) (one being mounted on the coupling element (1) and the other being mounted on the mobile stem (2)), there is nothing to prevent the hydraulic fast-coupling assembly (100) from being equipped with only one coupling (3, 4) mounted on the coupling element (1) or on the mobile stem (2).

[0095] Finally, it is important to note that, even if it has always been assumed that the new hydraulic fast-coupling assembly (100) is used for coupling a water jet cutting system (L) to a supporting head of a machine used for the cutting of sheets, there is nothing to prevent the inventive idea of the present invention from being advantageously used also for different purposes, without departing from the same inventive idea.

[0096] Considering that the aforesaid peculiar inventive idea is that of providing the assembly with two couplings that can be easily disassembled, it appears evident that a similar logic principle can also be exploited for the realization of hydraulic joints and couplings of any kind.