Vehicle Transmission
20230241959 · 2023-08-03
Inventors
- Thomas Riedisser (Sigmarszell, DE)
- Wolfgang Schmid (Tettnang, DE)
- Leschek Debernitz (Eriskirch, DE)
- Thomas Dirheimer (Lindau-Oberreitnau, DE)
- Manuel Schwaerzler (Friedrichshafen, DE)
- Florian Pöhnlein (Stefansfeld (Salem), DE)
- Daniel Haase (Lindau, DE)
- Peter Reinders (Markdorf, DE)
- Martin Kibler (Friedrichshafen, DE)
Cpc classification
F16H57/0436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0476
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K11/21
ELECTRICITY
F16H57/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H57/0452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K5/24
ELECTRICITY
H02K2205/09
ELECTRICITY
H02K9/19
ELECTRICITY
F16H57/0456
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K3/24
ELECTRICITY
F16H2057/02043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/006
ELECTRICITY
F16H57/0423
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K9/193
ELECTRICITY
F16H57/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
F16H57/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K5/24
ELECTRICITY
H02K9/193
ELECTRICITY
Abstract
A vehicle transmission includes a transmission housing defining an oil sump space and a hybrid space, with the hybrid space being arranged vertically above the oil sump space. The transmission further includes a first oil guide shell and a second oil guide shell each fixed to the transmission housing. Additionally, the transmission includes rotating components installable in a portion of the hybrid space between the first oil guide shell and the second oil guide shell in an axial direction, where the rotating components includes at least one electric machine, a damper, and a torsional shock absorber. Two contactless gap seals are formed by one of the oil guide shells and at least one of the rotating components such that oil entry from the oil sump into the portion of the hybrid space is delimited axially by the oil guide shells and radially by the gap seals.
Claims
1-16. (canceled)
17. A vehicle transmission (1), comprising: a transmission housing (2) defining an oil sump space (3) and a hybrid space (4), the hybrid space (4) being above the oil sump space (3) in a vehicle vertical direction (z); a first oil guide shell (19) fixed to the transmission housing (2); a second oil guide shell (20) fixed to the transmission housing (2); and rotating components (7, 10, 11) installable in a portion of the hybrid space (4) between the first oil guide shell (19) and the second oil guide shell (20) in an axial direction (x), the rotating components comprising: at least one electric machine (7); a damper (10); and a torsional shock absorber (11), wherein two contactless gap seals (21, 22) are formed by one of the first oil guide shell (19) or the second oil guide shell (20) and at least one of the rotating components (7, 10, 11) in the hybrid space (4), and wherein an oil entry from the oil sump space (3) into the portion of the hybrid space (4) is delimited in the axial direction (x) by the first and second oil guide shells (19, 20) and in a radial direction (y) by the two contactless gap seals (21, 22).
18. The vehicle transmission of claim 17, wherein the first oil guide shell (19) encircles each of the damper (10), the torsional shock absorber (11), and an input side of a rotor (9) of the at least one electric machine (7) in both the radial direction (y) and in the axial direction (x) to shield the damper (10), the torsional shock absorber (11), and the rotor (9) against oil present in the oil sump space (3).
19. The vehicle transmission of claim 18, wherein the first oil guide shell (19) has a first oil discharge area (28) and a second oil discharge area (29), oil being dischargeable from the hybrid space (4) via the first and second oil discharge areas (28, 29), the first oil discharge area (28) being radially outside of the damper (100), the second oil discharge area (29) being directly next to a laminated core of the rotor (9) in the axial direction (x).
20. The vehicle transmission of claim 19, wherein the first oil discharge area (28) of the first oil guide shell (19) is at an 8 o'clock position with respect to a direction of rotation (R9) of the rotating components (9, 10, 11) and in a circumferential direction of the first oil guide shell (19), and wherein the first oil discharge area (28) defines an oil scraper (31) that includes a sharp oil-scraping edge (32).
21. The vehicle transmission of claim 19, wherein the second oil discharge area (29) of the first oil guide shell (19) is at a 1 o'clock position with respect to a direction of rotation (R9) of the rotating components (9, 10, 11) and in a circumferential direction of the first oil guide shell (19) for de-oiling of an input-side of the rotor (9), and wherein the second oil discharge area (29) defines an oil scraper (106) that includes a sharp oil-scraping edge (107), an oil drainage channel (100) having a U-shaped cross-section opening away from the hybrid space 4, and an oil drainage wedge (62) at a 6 o'clock position.
22. The vehicle transmission of claim 19, further comprising a sensor ring (25) of the electric machine (7), wherein the second oil guide shell (20) and the sensor ring (25) define a taper pump (34), the taper pump (34) being directly next to an oil discharge area (30) of the second oil guide shell (20) in the axial direction (x), the oil discharge area (30) of the second oil guide shell (20) being at a 10 o'clock position with respect to a direction of rotation (R9) of the rotating components (9, 10, 11) and in a circumferential direction of the second oil guide shell (20), the taper pump (34) being next to an output side of the laminated core of the rotor (9) in the axial direction (x).
23. The vehicle transmission of claim 22, wherein the taper pump (34) is defined by a tapered inner surface (45) of the second oil guide shell (20) and a tapered outer surface (46) of the sensor ring (25), the tapered outer surface (46) being parallel to the tapered inner surface (45).
24. The vehicle transmission of claim 22, wherein a taper angle (a) of the taper pump (34) is from 5° to 30°.
25. The vehicle transmission of claim 24, wherein the taper angle (a) of the taper pump (34) is 10°.
26. The vehicle transmission of claim 22, wherein the sensor ring (25) has a radially outward drawn shoulder (51) in a radially outer area provided on an output side of the taper pump (34).
27. The vehicle transmission of claim 22, wherein a cooling oil return (54) of a shift element (55) is connected via an axial de-oiling duct (56) to a de-oiling opening (57) in the second oil guide shell (20), the axial de-oiling duct (56) branching off from the shift element (55) at a 6 o'clock position in a circumferential direction of the shift element (55), and wherein the shift element (55) is a friction-locking brake.
28. The vehicle transmission of claim 27, wherein an inlet ramp (67) is provided directly adjacent to the de-oiling opening (57) of the second oil guide shell (20), the inlet ramp (57) extending in a rotation direction (R9) of the rotor (9) and of the sensor ring (25).
29. The vehicle transmission of claim 28, wherein oil from the cooling oil return (54) of the shift element (55) is guided by the inlet ramp (67) and by rotation of the sensor ring (25) toward an oil scraper (105) of the oil discharge area (30) of the second oil guide shell (20) and the taper pump (34) to output-side windings of a stator (8) of the at least one electric machine (7).
30. The vehicle transmission of claim 29, wherein the oil scraper (105) of the second oil guide shell (20) has two oil ejection openings (73, 74), each of two oil ejection openings (73, 74) including an oil-scraping edge (75, 76).
31. The vehicle transmission of claim 22, wherein a transmission ventilation extends via at least one passage opening (101, 102) of the second oil guide shell (20) defined in an end face of the second oil guide shell (20) facing the sensor ring (25).
32. The vehicle transmission of claim 17, wherein the first oil guide shell (19) is axially guidable between the transmission housing (2) and a bearing shield (23) into a radially centered position in the transmission housing (2), and wherein at least one contour offset (68) defined by the transmission housing (2) angularly aligns the first oil guide shell (19) in a circumferential direction with respect to the transmission housing (2).
33. The vehicle transmission of claim 17, further comprising a rotor position sensor (26); and an elastomeric seal (72) sealing a gap defined between the second oil guide shell (20) and the rotor position sensor (26) in the radial direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Preferred refinements are found in the dependent claims and the following description. An exemplary embodiment of the invention is explained in greater detail with reference to the drawing, without being limited thereto, wherein:
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
DETAILED DESCRIPTION
[0069] Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
[0070]
[0071] The damper 10 is arranged on an input shaft 13 of the vehicle transmission 1 so as to be rotatable via a damper hub 12. The damper hub 12 is bringable into an operative connection with a prime mover, preferably an internal combustion engine. The damper hub 12 is connectable to the input shaft 13 in a rotationally fixed manner via a separating clutch 14. The separating clutch 14 is a friction-locking multi-disk clutch and arranged radially within the electric machine 7 in the hybrid space 4. In addition, a so-called “pre-ratio” 15 is provided between the input shaft 13 and the rotor 9 of the electric machine 7, the pre-ratio 15 being arranged between the input shaft 13 and the rotor 9 of the electric machine 7 for the purpose of increasing torque. The rotational speed of the rotor 9 is increased with respect to the rotational speed of the input shaft 13 by the pre-ratio 15.
[0072] During operation of the vehicle transmission 1, the transmission oil pump 5 suctions an oil flow out of the oil sump space 3 and delivers oil into an oil system of the vehicle transmission 1 in order to engage and disengage gear ratios of the vehicle transmission 1 and to supply components of the vehicle transmission 1 with cooling and lube oil. For this purpose, a defined oil volume is provided in the oil sump space 3, which, at room temperature, results in an oil level 16 in the oil sump space 3 and in the transmission housing 2. As the operating temperature of the vehicle transmission 1 and also of the transmission oil increases, the oil level 16 in the transmission housing 2 also increases, where higher oil levels are indicated in
[0073] As is apparent from the representation according to
[0074] In order to avoid an undesirably strong increase of the oil level in the oil sump space 3, the rotating components 9, 10, 11 in the hybrid space 4 are sealed off with respect to the remainder of the interior space of the transmission housing 2 and, thus, also with respect to the oil sump space 3, in the axial direction x and in the radial direction y by two housing-affixed oil guide shells 19, 20 (where the oil guide shells 19, 20 are fixed to the housing 2). The oil guide shells 19, 20 in the present case are simple plastic injection-molded parts and are made, for example, of PA6 or PA66 with glass fiber-reinforcement.
[0075] The sealing-off of the damper 10, the torsional shock absorber 11, and of the electric machine 7 (and its rotor 9) takes place contactlessly via gap seals 21, 22, each of which is formed or delimited by one of the oil guide shells 19 or 20, respectively, and a rotating component 9, 10, 11 arranged in the hybrid space 4.
[0076] The oil guide shell 19 encircles, radially and axially, the damper 10, the torsional shock absorber 11, and an area of the electric machine 7 (of the rotor 9 facing the damper 10). As a result, the first oil guide shell 19 seals off these components with respect to the oil volume in the transmission housing 2, which is static or is increasing with the operating temperature of the oil. In addition, the first oil guide shell 19 is arranged directly in the transmission housing 2 and axially between the transmission housing 2 and a bearing shield 23 and is axially guided there. In addition, the oil guide shell 19 is centered radially in the transmission housing 2 and aligned or angularly aligned in the circumferential direction with respect to the transmission housing 2 via targeted contour offsets from the casting contour of the transmission housing 2.
[0077] The second oil guide shell 20 is attached directly to a centering plate 24 via preferably three bolt connections and is also centered radially with respect to the centering plate 24. The centering plate 24 is a part of the housing-affixed oil supply system.
[0078] A sensor ring 25 is mounted at the rotor 9 of the electric machine 7, the sensor ring 25 interacting with a rotor position sensor 26 in order to be able to ascertain a current rotation position of the rotor 9 of the electric machine 7. An intermediate plate 27 of the vehicle transmission 1, which is also part of the oil supply system of the vehicle transmission 1, adjoins the centering plate 24 in an axial direction x of the vehicle transmission 1 on the side of the centering plate 24 facing away from the hybrid space 4.
[0079] Since the hybrid space 4 is not completely sealed via the two gap seals 21 and 22 with respect to an entry of leakage oil from the oil sump space 3 and, additionally, as oil is introduced into the hybrid space 4 for cooling and lubrication via the input shaft 13, the first oil guide shell 19 has two so-called “oil ejectors” 28, 29 and the second oil guide shell 20 has one “oil ejector” 30. The first oil ejector 28 of the first oil guide shell 19 is provided radially outside the damper 10, while the second oil ejector 29 of the first oil guide shell 19 is arranged directly next to a laminated core of the rotor 9.
[0080] The gap widths of the gap seals 21, 22 between the oil guide shells 19 and 20 and the damper 10, the torsional shock absorber 11, and the rotor 9 are as small as possible in order to achieve the smallest possible leakage oil flows out of the oil sump space 3 toward the rotating components in the hybrid space 4. It is ensured that the oil guide shells 19, 20 and the rotating components 9, 10, 11 do not come into contact with one another during operation of the vehicle transmission 1. Preferably, the axial and the radial nominal distances between the oil guide shells 19, 20 and the damper 10 as well as between the oil guide shells 19, 20 and the torsional shock absorber 11, and also between the oil guide shells 19, 20 and the rotor 9, are from 1 mm to 3 mm.
[0081]
[0082] Moreover,
[0083]
[0084] The vent hole 44 is shown in greater detail in
[0085] Referring back to
[0086] The taper angle α (
[0087] In addition, a radially outward drawn shoulder 51 is provided as an oil guide contour at the sensor ring 25. The shoulder 51 has the particular purpose of directing the oil that is conveyed out of the taper pump 34 in a targeted manner radially outward toward the output-side windings of the stator 8 of the electric machine 7 and cooling these windings circumferentially over 360°.
[0088] Simultaneously, the oil outflow from the taper pump 34, which is directed radially outward via the shoulder 51, protects the air gap 52 between the rotor 9 and the stator 8 against oil flooding, the air gap 52 being adjacent to the input side. Therefore, the radially outward drawn shoulder 51 is used as an oil guide contour of the taper pump 34 for avoiding drag torque in the air gap 52 of the electric machine 7 and for the targeted cooling of the stator 8 of the electric machine 7.
[0089] An oil scraper 105 of the oil ejector 30 of the second oil guide shell 20 is provided directly next to the taper pump 34. The oil scraper 105 is provided at a 10 o'clock position in the direction of rotation of the rotor 9 and circumferentially in the second oil guide shell 20 in order to further improve the de-oiling of the hybrid space 4.
[0090]
[0091]
[0092] In addition,
[0093]
[0094]
[0095]
[0096] The second oil guide shell 20 is represented in a side view in
[0097]
[0098] Via the elastomeric seal 72, which seals the radial gap between the second oil guide shell 20 and the rotor position sensor 26, leakage oil flows from the oil sump space 3 into the hybrid space 4 are avoided in this area. The elastomeric seal 72 is placeable directly into the second oil guide shell 20 or is a separate insertion seal.
[0099]
[0100] The sensor ring 25 is shown in
[0101] As shown in
[0102] It is provided that a nominal distance of the ventilation ports 101, 102 in the second oil guide shell 20 to the end face at the sensor ring 25 preferably has values between 1 mm to 3 mm. After subtracting all tolerances, an axial minimum gap of approximately 0.5 mm sets in during operation of the vehicle transmission 1.
[0103] In addition,
[0104] Modifications and variations can be made to the embodiments illustrated or described herein without departing from the scope and spirit of the invention as set forth in the appended claims. In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
REFERENCE CHARACTERS
[0105] 1 vehicle transmission [0106] 2 transmission housing [0107] 3 oil sump space [0108] 4 hybrid space [0109] 5 unit, transmission oil pump [0110] 6 housing of the transmission oil pump [0111] 7 electric machine [0112] 8 stator [0113] 9 rotor [0114] 10 damper [0115] 11 torsional shock absorber [0116] 12 damper hub [0117] 13 input shaft [0118] 14 separating clutch [0119] 15 pre-ratio [0120] 16 oil level [0121] 17 oil level in the oil sump space [0122] 18 oil level in the oil sump space [0123] 19 first oil guide shell [0124] 20 second oil guide shell [0125] 21 gap seal [0126] 22 gap seal [0127] 23 bearing shield [0128] 24 centering plate [0129] 25 sensor ring [0130] 26 rotor position sensor [0131] 27 intermediate plate [0132] 28 first oil ejector or first oil discharge area of the first oil guide shell [0133] 29 second oil ejector or second oil discharge area of the first oil guide shell [0134] 30 oil ejector or oil discharge area of the second oil guide shell 20 [0135] 31 oil scraper [0136] 32 oil-scraping edge [0137] 33 flow arrow [0138] 34 taper pump [0139] 35 flow arrow [0140] 36 flow arrow [0141] 37 stay bolt [0142] 38 rotor carrier [0143] 39 ventilation flow path [0144] 40 transmission breather [0145] 41 surroundings of the vehicle transmission [0146] 42 vent duct [0147] 43 area of the vent hole [0148] 44 vent hole [0149] 45 tapered inner surface of the second oil guide shell [0150] 46 tapered outer surface of the sensor ring [0151] 47 oil collecting tray [0152] 48 ring gear of the pre-ratio [0153] 49 flow arrow [0154] 50 flow arrow [0155] 51 shoulder [0156] 52 air gap [0157] 53 oil scraper of the second oil guide shell [0158] 54 cooling oil return [0159] 55 shift element [0160] 56 axial de-oiling duct [0161] 57 de-oiling opening [0162] 58 baffle plate [0163] 59 flow direction [0164] 60 oil ejection opening [0165] 61 oil ejection opening [0166] 62 oil drainage wedge [0167] 63 oil ejection opening [0168] 64 radial gap [0169] 65 flow arrow [0170] 66 arrow [0171] 67 inlet ramp [0172] 68 contour offset [0173] 69 bolting-on point [0174] 70 recess [0175] 71 opening of the second oil guide shell [0176] 72 elastomeric seal [0177] 73 oil ejection opening [0178] 74 oil ejection opening [0179] 75 oil-scraping edge [0180] 76 oil-scraping edge [0181] 77 signal encoder track [0182] 78 bolting-on points [0183] 79 reinforcing bead [0184] 80 oil collecting tray [0185] 100 oil drainage channel [0186] 101 ventilation opening [0187] 102 ventilation opening [0188] 103 nut [0189] 104 diameter area of the oil collecting tray [0190] 105 oil scraper of the oil ejector of the second oil guide shell [0191] 106 oil scraper of the second oil discharge area of the first oil guide shell [0192] 107 oil-scraping edge of the second oil discharge area of the first oil guide shell [0193] 108 radial gap between the second oil guide shell and the stator [0194] AS1, AS2 axial gap width [0195] RS radial gap width [0196] R9 rotation direction of the rotor [0197] R10 rotation direction of the damper [0198] x axial direction [0199] y radial direction [0200] z vehicle vertical direction [0201] α taper angle