ACCUMULATIVE SLIDING CONSTRUCTION METHOD OF SEGMENTAL TRACK-CHANGING FOR UNEQUAL-SPAN STRUCTURE
20220120100 · 2022-04-21
Inventors
- Long WANG (Guangzhou, CN)
- Huqing LIANG (Guangzhou, CN)
- Wei Wei (Shanghai, CN)
- Wuji LAN (Shanghai, CN)
- Zhenying CHEN (Guangzhou, CN)
- Jianming WEN (Shanghai, CN)
- Dehui LU (Guangzhou, CN)
- Jiali CAO (Guangzhou, CN)
- Wenjian YE (Guangzhou, CN)
Cpc classification
E04B1/342
FIXED CONSTRUCTIONS
E04B2001/2472
FIXED CONSTRUCTIONS
International classification
Abstract
Provided is an accumulative sliding construction method of segmental track-changing for unequal-span structure, which divides the unequal-span structure into at least two sliding sections according to span variation, and a plurality of track segments corresponding to the spans of each sliding section. By providing sliders on the main truss/beam of each sliding section at positions corresponding to the track segments that each main truss/beam need to pass through, the sliding section smoothly passes through the sliding track segments to be in position; in addition, the main truss/beam of each sliding section is provided with temporary lengthening auxiliary structure or divided into an initial-mounted unit and rear-mounted units to allow the main truss/beam of each sliding section to pass through the track segments smoothly and to be in place.
Claims
1. An accumulative sliding construction method of segmental track-changing for unequal-span structure, the unequal-span structure includes at least three main trusses/beams with different spans, wherein the construction method comprises the following steps: Step 1, designing a sliding track; dividing the unequal-span structure into at least two sliding sections and an individual truss/beam according to structural span variation, wherein each sliding section comprises a sliding main truss/beam and a set of secondary trusses/beams connected; the sliding track is designed into a plurality of parallel track segments, the number of the track segments is equal to the number of the sliding sections, each track segment is offset from the adjacent track segment by a certain distance, and the certain distance is respectively corresponding to the span differentials between every two adjacent main trusses/beams; Step 2, analyzing the sliding process of the unequal-span structure; the weight of the sliding structure and the track layout, the specification, quantity and layout of the sliding hydraulic thrusters are determined; Step 3, installing the track segments and an assembly platform; the track segments are arranged according to the design of step 1, and the assembly platform used to assemble the structure is mounted to a first track segment where the sliding process begins, wherein the first track segment extends onto the assembly platform; Step 4, sliding process begins; a first main truss/beam is assembled on the assembly platform, and pushed away from the assembly platform by a set of hydraulic thrusters, wherein at least one assembled temporary auxiliary device for anti-overturning is arranged for preventing the first main truss/beam from overturning during the sliding process; after the first main truss/beam leaving the assembly platform, a second main truss/beam is assembled on the assembly platform, and at least one set of secondary trusses/beams is connected between the first main truss/beam and the second main truss/beam to form a first sliding section, then the assembled temporary auxiliary device for anti-overturning is detached; Step 5, track-changing process; pushing the sliding section and the second main truss/beam in Step 4 forward by the hydraulic thrusters until the first main truss/beam reaches a position where the first track segment and its adjacent track segment, a second track segment overlaps; each main truss/beam is provided with at least one slider at positions corresponding to track gauges of the track segments that the main truss/beam slides through, ensuring the main truss/beam leaves the first track segment and slides on the second track segment to perform a track-changing process; after the engagement of the sliders on the main truss/beam and the second track segment, the sliders corresponding to the first track segments are removed for subsequent installation and sliding of the other main truss/beam; Step 6, accumulative sliding is implemented; assembling the subsequent main truss/beam on the assembly platform, connecting it to the prior main truss/beam by the secondary trusses/beams therebetween to form a sliding section, arranging the corresponding set of hydraulic thrusters to push the assembled sliding section to move forward, and repeating the work of the step 5 until the installation of the whole unequal-span structure is completed.
2. The method of claim 1, wherein the span of the main truss/beam is smaller than the track gauge of the track segment which the main truss/beam engages with, and both ends of main truss/beam are attached with assembled temporary lengthening auxiliary structures.
3. The method of claim 2, wherein the assembled temporary lengthening auxiliary structure includes a plurality of sub-units, the length of each sub-unit is determined by the differential between the track gauges of two adjacent track segments of the track segments.
4. The method of claim 3, wherein as the sliding main truss/beam passes one of the track segments, the sub-units corresponding to the one of the track segments are removed.
5. The method of claim 1, wherein the span of the main truss/beam is larger than the track gauge of the track segment that the main truss/beam engages with, and the main truss/beam is divided into an initial sliding unit and rear-mounted units that are installed at both ends of the initial sliding unit, wherein the span of the initial sliding unit is equal to the track gauge of the track segment.
6. The method of claim 5, wherein the rear-mounted units comprise a plurality of sub-units, and the length of each sub-unit corresponds to the differences in track gauges of two adjacent track segments of the track segments.
7. The method of claim 6, wherein as the sliding main truss/beam passes one of the track segments, the sub-units corresponding to the next one of the track segments are mounted.
8. The method of claim 6, wherein folding hinges are used for mounting the rear-mounted unit to the initial unit, as well as connection between sub-units of the rear-mounted units, and as the sliding main truss/beam passes one of the track segments, the sub-units corresponding to the next one of the track segments are unfolded.
9. The method of claim 3, wherein the connections between the main truss/beam and the assembled temporary lengthening auxiliary structure, the connections between the initial sliding unit and the rear-mounted unit, the connections between the sub-units of the assembled temporary lengthening auxiliary structure, and the connections between the sub-units of the rear-mounted unit are formed by channel steels and high strength bolts.
10. (canceled)
11. The method of claim 5, wherein the connections between the main truss/beam and the assembled temporary lengthening auxiliary structure, the connections between the initial sliding unit and the rear-mounted unit, the connections between the sub-units of the assembled temporary lengthening auxiliary structure, and the connections between the sub-units of the rear-mounted unit are formed by channel steels and high strength bolts.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0028] The present disclosure will be described hereinafter in details with reference to the figures and the embodiments, obviously, the figures to be described below are merely embodiments of the present disclosure. For those skilled in the art, other figures may be obtained according to these figures without any creative work.
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DETAILED DESCRIPTION OF EMBODIMENTS
[0052] In order that the objectives, technical solutions, and advantages of the present disclosure will become more apparent, specific embodiments of the present disclosure will be further described with reference to the accompanying drawings.
Embodiment 1
[0053] Embodiment 1 of the present application is shown in
[0054]
[0055] When the sliding construction of the unequal-span structure is carried out by sliding from a side with larger-span to a side of smaller-span due to restriction of construction site conditions, the method of segmental track-changing for unequal-span structure includes the following steps.
[0056] (1) The sliding track is designed and arranged. As shown in
[0057] According to the division of the unequal-span structure, the sliding track is divided into three track segments 61, 62 and 63 with different track gauges. The track gauge of each track segment corresponds to the span of a sliding section, and the distances that each track segment offsets from its adjacent track segment in the span direction is shown as L1, L2, respectively.
[0058] (2) Based on the analysis of the whole process of accumulative sliding, the weight of the sliding structure and the track layout, the specification, quantity and layout of the sliding hydraulic thrusters 71, 72, 73 and 74 are determined, as shown in
[0059] (3) The track segments and assembly platform are installed. As shown in
[0060] The track segment 63 may extend onto the assembly platform as desired, as shown in
[0061] (4) The sliding process begins. As shown in
[0062] The first set of hydraulic thrusters 71 could be installed on the first main truss/beam 21 after the installation of the first main truss/beam 21 and the assembled temporary lengthening auxiliary structure 212, and then the first set of hydraulic thrusters 71 controlled by a computer control system is employed to push the first main truss/beam 21 to travel along the track segments 63.
[0063] (5) Track-changing process begins: track-changing process is required when the sliding structure, for example the first main truss/beam 21 is switched between the track segments due to different track gauges of track segments 61-63.
[0064] As shown in
[0065] 1. The first main truss/beam 21, which is of the minimum span length, needs to slide through all three track segments 63, 62 and 61 in sequence. As shown in
[0066] The length of the assembled temporary lengthening auxiliary structure 212 is determined by differentials of the track gauges of the track segments 61, 62 and 63, which is shown as L1+L2 in
[0067] 2. As shown in
[0068] 3. The sets of hydraulic thrusters 71, 72 controlled by the computer control system is employed to push the first sliding section to advance until the first main truss/beam 21 reaches an overlap portion of two adjacent track segments, which is shown as the overlap portion of track segments 63 and 62 in
[0069] 4. Then the first set of hydraulic thrusters 71 could be removed from the track segments 63 and installed at the track segments 62; and the sub-unit of length L2 of the assembled temporary lengthening auxiliary structure 212 for sliding on the track segments 63 could be removed. Afterwards, the first sliding section is pushed forward by the sets of hydraulic thrusters 71 and 72 controlled by the computer control system, and the track-changing process of the first main truss/beam 21 is completed by through the sliders 91 arranged on the first main truss/beam 21, as shown in
[0070] As mentioned above, the overlap is long enough for removing the hydraulic thrusters from prior track segments and installing the hydraulic thrusters on the subsequent track segments. To facilitate the track-changing process, the prior track segments and the subsequent track segments could be provided with export free cuts and import free cuts, respectively, to facilitate detaching the slider 91 from the track segments 63 and engaging with the track segments 62.
[0071] (6) Accumulative sliding is implemented. The second main truss/beam is assembled on the assembly platform 8 and then it is connected with the first sliding main truss/beam by the secondary truss/beam therebetween according to design requirements to form a whole, after that respective set of hydraulic thrusters could be arranged. With reference to the method of substeps 3 and 4 of step (5), the assembly process and the track-changing sliding for the second and third sliding trusses/beams are sequentially completed. The fourth main truss/beam 24 is installed when all three sliding sections are in position, and the installation of the whole structure is completed, as shown in
[0072] In the present embodiment, as shown in
[0073] After the first main truss/beam 21 and the second main truss/beam 22 are integrally connected, the assembled temporary auxiliary device for anti-overturning 13 arranged for the first main truss/beam 21 can be removed.
[0074] As shown in
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[0076] The structure of the slider 91 is shown in detail in
1. Embodiment 2
[0077] Embodiment 2 of the present application is shown in
[0078] When the unequal-span roof or floor structure in the first embodiment shown in the
[0079] (1) The sliding track is designed and arranged. As shown in
[0080] The track segments, the track beam, the track beam support structure, the sliders 91, and the connection between the sliders 91 and the sliding main trusses/beams are same as those in the first embodiment, as shown in
[0081] (2) Based on the analysis of the whole process of accumulative sliding, the weight of the sliding structure and the track layout, the specification, quantity and layout of the sliding hydraulic thrusters 71, 72, 73 and 74 are determined, as shown in
[0082] (3) The track segments and assembly platform are installed. As shown in
[0083] (4) The first main truss/beam is pushed to slide initially.
[0084] 1. Initial sliding is prepared. The first main truss/beam 24 is divided into an initial sliding unit 24a and rear-mounted units. The span of initial sliding unit 24a matches the track gauge of the track segments 63. The rear-mounted unit is divided into a plurality of sub-units, the length of each sub-unit is determined by the differential between the track gauges of two adjacent track segments, as shown in
[0085] 2. The assembled temporary auxiliary device for anti-overturning 13 and the first set of hydraulic thruster 71 are arranged at the front and rear of the initial sliding unit 24a in its sliding direction, as shown in
[0086] (5) The track-changing process for each sliding section is performed. The sliding process of each sliding section is analyzed and the tracks that each sliding section successively slides through are determined, then the sliders 91 could be arranged at corresponding positions of the initial sliding unit 24a and the rear-mounted unit for track-changing between track segments with different track gauges. Taking the first sliding main truss/beam 24 as an example:
[0087] 1. The first main truss/beam 24, which is of the largest span length, needs to slide through all three track segments 63, 62 and 61 in sequence. As shown in
[0088] 2. The initial sliding unit 24a is assembled on the assembly platform 8 together with corresponding sliders 91 and the first set of hydraulic thrusters 71, as shown in
[0089] 3. The sets of hydraulic thrusters 71 and 72 is controlled by the computer control system to push the sliding section containing the initial sliding unit 24a forward until the initial sliding unit 24a reaches the overlap portion of the track segments, which is shown as the overlap portion of track segments 63 and 62 in
[0090] 4. Rear-mounted units 24b with length of L1, which is corresponding to the track gauge between the track segments 62 and the track segments 63, are assembled at both ends of the initial sliding unit 24a. The first set of hydraulic thrusters 71 is removed from the track segments 63 and installed at the track segments 62, as shown in
[0091] Preferably, the sub-units 24B and 24C of the rear-mounted unit may be pre-connected to the initial sliding unit 24a by dedicated hinges 27, when sliding through a track segments with smaller track gauges, the subunits could be folded, as shown in
[0092] The overlap is long enough for removing the hydraulic thrusters from prior track segments and installing the hydraulic thrusters on the subsequent track segments. To facilitate the track-changing process, the prior track segments and the subsequent track segments could be provided with export free cuts and import free cuts, respectively, to facilitate detaching the slider 91 from the track segments 63 and to engage with the track segments 62.
[0093] (6) Accumulative sliding is implemented. The second sliding main truss/beam is assembled on the assembly platform 8 and then it is connected with the first sliding main truss/beam by the secondary truss/beam therebetween according to design requirements to form a whole, after that respective set of hydraulic thrusters could be arranged. With reference to the method of substeps 3 and 4 of step (5), the assembly process and the track-changing sliding for the second and third sliding trusses/beams could be sequentially completed. The fourth sliding main truss/beam 21 could be installed when all three sliding sections are in position, and the installation of the whole structure is completed, as shown in
[0094] The above embodiments describe the sliding construction for unequal-span structure comprising four main trusses/beams with different spans and three sets of secondary trusses/beams. In actual construction, the method can be applied to sliding construction for unequal-span structure including different numbers of main trusses/beams with different spans. For example, for the unequal-span structure whose number of main trusses/beams with different spans is n, to apply sliding construction according to the present application, the number of track segments could be n−1, and the number of hydraulic thrusters, etc. could be n.