SNAP CONNECTORS FOR WALL FRAMING
20220120078 · 2022-04-21
Inventors
Cpc classification
F16B11/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B2001/243
FIXED CONSTRUCTIONS
F16B9/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B2200/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F1/187
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B7/0473
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B9/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B7/0486
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B2/82
FIXED CONSTRUCTIONS
F16F15/073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B2001/2409
FIXED CONSTRUCTIONS
E04B2001/2424
FIXED CONSTRUCTIONS
F16B5/0685
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2226/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E04B2/767
FIXED CONSTRUCTIONS
International classification
Abstract
A framing system includes a first connection assembly that engages with a substrate. The first connection assembly includes a first connector and a track. At least one spring flange defined by the first connector engages with a fastener positioned along the substrate to maintain the first connection assembly in a fixed position relative to the substrate and to interconnect the substrate with the track. The framing system further includes a second connection assembly defining a second connector engaged to a stud. The second connection assembly engages with the first connection assembly to interconnect the stud with the track.
Claims
1. A framing system for interconnecting construction components, comprising: a first connection assembly comprising a first connector, including: a base defining a first section, a second section, and a center section between the first section and the second section, the base further defining an opening extending through the center section, and a spring clasp defined along the base, including a first spring flange defining at least one spring member and a first retention edge, and a second spring flange defining at least one spring member and a second retention edge, wherein the first connection assembly is configured to receive a fastener through the opening, the fastener engages the first and second retention edges and deflects the first and second spring flanges temporarily away from an original configuration, the first and second spring flanges biased to return to the original configuration to lock the first and second retention edges along the fastener.
2. The framing system of claim 1: wherein the first spring flange further defines a tail member seated along a bottom side of the base, and wherein the first spring flange includes a first plurality of spring member that includes a first spring member extending vertically from the tail member and a second spring member in communication with the first spring member along an apex, the first spring flange configured to deflect as the first retention edge contacts the fastener such that the first spring member is temporarily brought closer to the second spring member.
3. The framing system of claim 2, wherein the first retention edge is defined at a terminal end of the first spring flange along a third spring member in communication with the second spring member of the first plurality of spring members.
4. The framing system of claim 1, wherein the first retention edge is oriented towards the second retention edge and at least a portion of the first retention edge underlaps and is visible through the opening of the base.
5. The framing system of claim 1, wherein the first connection assembly is seated along a web of a track, the track including a track opening in vertical alignment with the opening of the base to receive the fastener at least partially through the web of the track.
6. The framing system of claim 1, further comprising: a second connection assembly that engages with the first connection assembly to interconnect framing components, the second connection assembly comprising a connector including: a body defining a first portion, and a second portion along opposite lateral sides of a center portion, a first aperture defined along the first portion, and a second aperture defined along the second portion, a first spring tab defined along the first aperture, and a second spring tab defined along the second aperture, wherein the second connection assembly is configured to assume a locked configuration over the first connection assembly such that the first tab and the second tab engage a locking arrangement defined along the spring clasp thereby interconnecting the first connection assembly to the second connection assembly.
7. The framing system of claim 6, wherein the first tab is at least partially received within a slot defined along the first spring flange, and the second tab is at least partially received within a second slot defined along the second spring flange.
8. The framing system of claim 6, wherein the body includes a connection opening extending through the center portion, and in the locked configuration the connection opening is in vertical alignment relative to the opening of the first connection assembly.
9. The framing system of claim 6, wherein the first tab and the second tab are both oriented away from the center portion of the body.
10. The framing system of claim 6, wherein the second connection assembly is seated along a web of a stud, the second connection assembly further positioned at a terminal end of the stud.
11. The framing system of claim 10, wherein the second connection assembly is configured to engage with the first connection assembly to interconnect the stud with the track such that the stud is in orthogonal alignment relative to the track.
12. A framing system, comprising: a first connection assembly comprising a first connector, including: a spring clasp defined along a base, including a first spring flange defining at least one spring member and a first retention edge, and a second spring flange defining at least one spring member and a second retention edge, wherein the first and second retention edges are configured to temporarily shift laterally from an original configuration and then return to the original configuration to lock the first and second retention edges along a bottom edge defined by a fastener.
13. The framing system of claim 12, wherein the fastener engages the first and second retention edges and deflects the first and second spring flanges.
14. The framing system of claim 12, wherein the fastener includes a stem, a sidewall formed over the stem, and a tapered end formed over the sidewall.
15. The framing system of claim 14, wherein the bottom edge of the fastener is defined at an intersection between the stem and the sidewall.
16. The framing system of claim 12, wherein the first spring flange include a plurality of ridges defined adjacent the first retention ridge.
17. The framing system of claim 16, wherein the first retention edge is defined between a first ridge of the plurality of ridges and a second ridge of the plurality of ridges.
18. The framing system of claim 16, wherein a portion of each of the plurality of ridges abuts the base along a center section, restricting upward movement of the first retention edge and facilitating a lateral movement of the first retention ridge as the first spring flange is deflected.
19. A method of making a framing system, comprising: forming a first connection assembly comprising a first connector, including: providing a base, and forming a spring clasp along the base, including forming a first spring flange defining a first retention edge, and forming a second spring flange defining a second retention edge, wherein the first and second retention edges are configured to temporarily shift laterally from an original configuration and then return to the original configuration to lock the first and second retention edges along a fastener.
20. The method of claim 19, further comprising: forming a second connection assembly including a second connector that engages with the first connection assembly to interconnect framing components including: forming a body defining a first portion, and a second portion along opposite lateral sides of a center portion, a first aperture defined along the first portion, and a second aperture defined along the second portion, forming a first spring tab along the first aperture, and forming a second spring tab along the second aperture, wherein the second connection assembly is configured to assume a locked configuration over the first connection assembly such that the first tab and the second tab engage a locking arrangement defined along the spring clasp thereby interconnecting the first connection assembly to the second connection assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The examples herein may be better understood by referring to the following description in conjunction with the accompanying drawings in which like reference numbers indicate the same or functionally similar elements. Understanding that these drawings depict only exemplary examples of the disclosure and are not therefore to be considered to be limiting of its scope, the principles herein are described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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[0045] Corresponding reference characters indicate corresponding elements among the view of the drawings. The headings used in the figures do not limit the scope of the claims.
DESCRIPTION
[0046] Overview.
[0047] It is desirable to introduce an efficient and mechanically sound framing system with snap-fit engagements that interconnects various framing components. According to one or more examples or examples of the present disclosure, the framing system described herein generally includes a first connection assembly. The first connection assembly includes a first connector and a track. At least one spring flange defined by the first connector engages with a fastener (e.g., track anchor) positioned along a substrate to maintain the first connection assembly in a fixed position relative to the substrate and to interconnect the substrate with the track. The framing system further includes a second connection assembly defining a second connector engaged to a stud. The second connection assembly engages with the first connection assembly to interconnect the stud with the track.
Description
[0048] Various examples of the disclosure are discussed in detail below. While specific implementations are discussed, it should be understood that this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without parting from the spirit and scope of the disclosure.
[0049] As used herein, the terms “building,” “structure,” and/or “construction site” may be used interchangeably and generally refer to a physical structure on real property such as residential or commercial properties.
[0050] Referring to
[0051]
[0052] Referring to
[0053] In addition (more conveniently illustrated in
[0054] Continuing with the non-limiting example shown, the spring clasp 140 includes a first spring flange 142A and a second spring flange 142B in general parallel alignment over the web 124 of the track 110. The first spring flange 142A includes a tail member 146A seated along the web 124 of the track 110 and along a bottom side of the base 132, and a plurality of spring members including a first spring member 148A extending vertically from the tail member 146A. The first spring flange 142A further includes a second spring member 150A in communication with the first spring member 148A along an apex 152A, such that the second spring member 150A extends back towards the web 124. The first spring flange 142A further includes a third spring member 154A in orthogonal relation relative to the second spring member 150A that extends along the web 124 similar to the tail member 146A. As shown, a retention edge 144A of the first spring flange 142A is defined along the third spring member 154A.
[0055] Similarly, the second spring flange 142B includes a tail member 146B seated along the web 124 of the track 110, and a first spring member 148B extending vertically from the tail member 146B. The second spring flange 142B further includes a second spring member 150B in communication with the first spring member 148B along an apex 152B, such that the second spring member 150B extends back towards the web 124. The second spring flange 142B further includes a third spring member 154B in orthogonal relation relative to the second spring member 150B that extends along the web 124 similar to the tail member 146B. As shown, a retention edge 144B of the second spring flange 142B is defined along the third spring member 154B. In the example shown, the first retention edge 144A is oriented towards the second retention edge 144B. However, in other exemplary implementations the retention edges 144 can be positioned in different locations.
[0056] In some examples, the tail members 146 of the spring flanges 142 are fixed relative to the base 132 and/or the track 110. By contrast, the third spring members 154 are devoid of any such fixation to the web 124 or base 132 and are capable of some predetermined degree of lateral movement along the web 124. As such, and as further described herein, while the first spring members 148, second spring members 150, and third spring members 154 are biased to the original position shown in
[0057] As indicated in
[0058] Referring to
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[0061] As illustrated in
[0062] Referring to
[0063] As shown in
[0064] In addition, the second connector 202 includes a first tab 218A formed along the first spring aperture 214A, and a second tab 218B formed along the second spring aperture 214B. As illustrated by the following examples, the tabs 218 are configured for connection with the spring flanges 142. In general, as further described herein, the second connection assembly 104 defines a connection mechanism whereby the body 201 of the second connector 202 is positioned over the first connection assembly 102, and the tabs 218 engage the spring flanges 142 to maintain the second connection assembly 104 in a fixed position relative to the first connection assembly 102, interconnecting the track 110 to the stud 112 (as further described herein).
[0065] Referring to
[0066] Referring to
[0067] Referring to
[0068] In the present example, a pair of header connectors 302 designated header connector 302A and header connector 302B are mounted, positioned along, or formed integrally with the header segment 304 in the positions shown. The header connector 302A includes a connector web 320, and a pair of connector flanges 322 (designated connector flange 322A and connector flange 322B) defined along opposite respective ends of the connector web 320. In addition, the connector 302A includes a notch 324 defined along the connector web 320, and a spring clip 326 engaged to an outer surface of the connector web 320. The connector 302A is generally positioned along the header segment 304 such that the connector web 320 overlaps the flange 308A, the connector flange 322A overlaps the lip 310A, and the connector flange 322B overlaps a portion of the web 306. Similarly, the header connector 302B includes a connector web 330, and a pair of connector flanges 332 (designated connector flange 332A and connector flange 332B) defined along opposite respective ends of the connector web 330. In addition, the connector 302B includes a notch 334 defined along the connector web 330, and a spring clip 336 engaged to an outer surface of the connector web 330. The connector 302B is generally positioned along the header segment 304 such that the connector web 330 overlaps the flange 308B, the connector flange 332A overlaps the lip 310B, and the connector flange 332B overlaps a portion of the web 306.
[0069] As shown in
[0070] Referring to
[0071] In some examples, the jamb connector 402 includes a body 420 defining a first side 422A, a second side 422B, a third side 422C, and a fourth side 422D. The jamb connector 402 includes slots 424 defined through the body 420, including a first slot 424A defined along the first side 422A, and a second slot 424B defined along the third side 422C. In some examples, the jamb connector 402 further includes a first tab 426A formed along the second side 422B, and a second tab 426B formed along the fourth side 422D. The slots 424 and tabs 426 accommodate engagement with the header assembly 300 as further described herein. The tabs 426 facilitate extra strength capacity in particular loading conductions. In some examples, as indicated in
[0072] Referring to
[0073] Referring to
[0074] Referring to
[0075] Illustrative aspects of this disclosure include:
[0076] Statement 1. A framing system includes a first connection assembly comprising a first connector positioned along a track. The first connection assembly is configured to connect with a fastener mounted along a substrate to interconnect the track with the substrate. The first connector includes a base and a spring clasp defined along the base. The spring clasp includes a first spring flange defining at least one spring member and a first retention edge, and a second spring flange defining at least one spring member and a second retention edge. The first connection assembly is configured such that the fastener engages the first and second retention edges and deflects the first and second spring flanges temporarily away from an original configuration, the first and second spring flanges biased to return to the original configuration to lock the first and second retention edges along the fastener.
[0077] Statement 2. The framing system of statement 1, wherein the base defines a first section, a second section, and a center section between the first section and the second section, the base further defining an opening extending through the center section that receives a portion of the fastener.
[0078] Statement 3. The framing system of statement 1, wherein to lock the first and second retention edges along the fastener the first and second retention edges are positioned along a groove of the fastener and abut a bottom edge of the fastener, restricting movement of the first connector from the fastener.
[0079] Statement 4. The framing system of statement 1, wherein the first spring flange further defines a tail member seated along a bottom side of the base, and wherein the at least one spring member of the first spring flange includes a first plurality of spring members defining a first spring member extending vertically from the tail member and a second spring member in communication with the first spring member along an apex, the first spring flange configured to deflect as the first retention edge contacts the fastener such that the first spring member is temporarily brought closer to the second spring member.
[0080] Statement 5. The framing system of statement 4, wherein the first retention edge is defined at a terminal end of the first spring flange along a third spring member in communication with the second spring member of the first plurality of spring members.
[0081] Statement 6. The framing system of Statement 1, wherein the first retention edge is oriented towards the second retention edge and at least a portion of the first retention edge underlaps and is visible through an opening formed through the base.
[0082] Statement 7. The framing system of Statement 1, wherein the first connection assembly is seated along a web of the track, and the fastener is mounted to the substrate, such that the first connection assembly interconnects the substrate with the track.
[0083] Statement 8. The framing system of Statement 1, further comprising: a second connection assembly that engages with the first connection assembly to interconnect framing components. The second connection assembly including a second connector positioned along a stud. The second connector including: a body defining a first portion, and a second portion along opposite lateral sides of a center portion, a first aperture defined along the first portion, and a second aperture defined along the second portion, a first spring tab defined along the first aperture, and a second spring tab defined along the second aperture, wherein the second connection assembly is configured to assume a locked configuration over the first connection assembly such that the first tab and the second tab engage a locking arrangement defined along the spring clasp thereby interconnecting the first connection assembly to the second connection assembly.
[0084] Statement 9. The framing system of Statement 8, wherein the first tab is at least partially received within a slot defined along the first spring flange, and the second tab is at least partially received within a second slot defined along the second spring flange.
[0085] Statement 10. The framing system of Statement 8, wherein the body includes a connection opening extending through the center portion, and in the locked configuration the connection opening is in vertical alignment relative to the opening of the first connection assembly.
[0086] Statement 11. The framing system of Statement 1, wherein the fastener includes a stem, a sidewall formed over the stem, and a tapered end formed over the sidewall, the first and second retention edges configured to lock about a bottom edge of the fastener defined at an intersection between the stem and the sidewall.
[0087] Statement 12. The framing system of Statement 1, wherein the first spring flange includes a plurality of ridges.
[0088] Statement 13. The framing system of Statement 12, wherein the first retention edge is defined between a first ridge of the plurality of ridges and a second ridge of the plurality of ridges.
[0089] Statement 14. The framing system of Statement 1, wherein the first connection assembly is seated along a web of the track, and the fastener is mounted to the substrate, such that the first connection assembly interconnects the substrate with the track.
[0090] Statement 15. The framing assembly of statements 1-14, further including a method formed from the framing assembly of any of the subject statements.
[0091] It is believed that the present disclosure and many of its attendant advantages should be understood by the foregoing description, and it should be apparent that various changes may be made in the form, construction, and arrangement of the components without departing from the disclosed subject matter or without sacrificing all of its material advantages. The form described is merely explanatory, and it is the intention of the following claims to encompass and include such changes.
[0092] While the present disclosure has been described with reference to various examples, it should be understood that these examples are illustrative and that the scope of the disclosure is not limited to such examples. Many variations, modifications, additions, and improvements are possible. More generally, examples in accordance with the present disclosure have been described in the context of particular implementations. Functionality may be separated or combined in blocks differently in various examples of the disclosure or described with different terminology. These and other variations, modifications, additions, and improvements may fall within the scope of the disclosure as defined in the claims that follow.