CLAPET A TETON DE GUIDAGE
20220120208 · 2022-04-21
Inventors
Cpc classification
F02B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The stud-oriented valve (50) includes a valve main body (8) which is housed in a lamination duct (7) and which exhibits a closure axial face (10) which can rest on a duct closure seat (11) for isolating a lamination cavity (4) from a combustion chamber (5), said body (8) also having a centering peripheral surface (12), an opening axial face (13) which may rest on a chamber-side valve stop (14), and at least one orientation stud (15) which protrudes from the opening axial face (13), said stud (15) being capable to slide through a guide axial orifice (17) that is fixed to the lamination duct (7).
Claims
1. Oriented valve (50) for an valve ignition prechamber (1) arranged in an internal combustion engine cylinder head (2) which covers a combustion chamber (3), said prechamber (1) comprising a lamination cavity (4) in which emerges ignition means (5) and at least one lamination injector (6), said cavity (4) being connected to the combustion chamber (3) by a lamination duct (7) which houses said valve (50) in order to be capable to form with the latter a torch ignition prechamber (9) which connects the lamination cavity (6) with the combustion chamber (5) by means of at least one gas ejection orifice (16) characterized in that it comprises: A valve main body (8) housed with small play in the lamination duct (7); A closure axial face (10) arranged on the valve main body (8) and which may rest in whole or in part on a duct closure seat (11) which the lamination duct (7) exhibits in order to close the duct (7) and isolate the lamination cavity (4) from the combustion chamber (5); At least one centering peripheral surface (12) located at the periphery of the valve main body (8), said surface (12) being capable of contacting the internal wall of the lamination duct (7) to center said body (8) in said duct (7); An opening axial face (13) which is arranged on the valve main body (8) opposite the closure axial face (10) and which, when the closure axial face (10) does not rest on the duct closure seat (11), can bear on a chamber-side valve stop (14) arranged in the lamination duct (7), At least one orientation stud (15) which is fixedly secured to the valve main body (8) and which protrudes from the opening axial face (13); At least one guide axial orifice (17) which is arranged in or near the chamber-side valve stop (14) and in which is housed the orientation stud (15) with small radial play, said stud (15) being capable to slide longitudinally in said orifice (17) without ever completely coming out; And a valve damping chamber (18) formed by the lamination duct (7), the opening axial face (13) and the chamber-side valve stop (14) and whose volume is maximum when the closure axial face (10) rests on the duct closure seat (11), and minimum when the opening axial face (13) rests on the chamber-side valve stop (14).
2. Oriented valve according to claim 1, characterized in that the guide axial orifice (17) passes right through the lamination duct (7) so as to connect the valve damping chamber (18) and the combustion chamber (3), so that a gas (19) can circulate between said chambers (18, 3) via the small radial play left between the orientation stud (15) and the guide axial orifice (17).
3. Oriented valve according to claim 1, characterized in that at least one gas throttling orifice (20) connects the valve damping chamber (18) and the combustion chamber (3) so that a gas (19) can flow between said chambers (18, 3) via said orifice (20).
4. Oriented valve according to claim 1, characterized in that the centering peripheral surface (12) has a conical profile (21).
5. Oriented valve according to claim 1, characterized in that the gas ejection orifice (16) is connected to the torch ignition prechamber (9) by means of at least one gas ejection slot (22) arranged in the lamination duct (7) and in the vicinity of the duct closure seat (11).
6. Oriented valve according to claim 1, characterized in that the valve main body (8) and/or the orientation stud (15) is attracted towards the lamination cavity (4) by a closure magnetic field source (23).
7. Oriented valve according to claim 6, characterized in that the magnetic closing field source (23) consists of at least one closure permanent magnet (24) which produces a magnetic field; the latter can be either countered or amplified by a respectively opposite or matching magnetic field induced in a piloting coil core (37) by a magnetic field piloting coil (38).
8. Oriented valve according to claim 1, characterized in that the valve main body (8) and/or the orientation stud (15) is attracted towards the chamber-side valve stop (14) by an opening magnetic field source (44).
9. Oriented valve according to claim 2, characterized in that the orientation stud (15) comprises a damping shoulder (46) which cooperates with a damping counterbore (47) arranged at the inlet of the guide axial orifice (17), said counterbore (47) opening into the valve damping chamber (18).
10. Oriented valve according to claim 9, characterized in that the damping counterbore (47) is directly or indirectly connected to the combustion chamber (3) by at least one depressurization duct (48).
11. Oriented valve according to claim 1, characterized in that the lamination duct (7) comprises a directly-mounted non-magnetic sleeve (26) on which the duct closure seat (11) is arranged.
Description
[0065] The following description of the attached drawings, which are supplied as non-exhaustive examples, will provide a better understanding of the invention, the features thereof, and the potential benefits it can provide:
[0066]
[0067]
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[0070]
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DESCRIPTION OF THE INVENTION
[0074] The guide stud valve 50 according to the invention, various details of its components, variants, and accessories have been shown in
[0075] As shown in
[0076] It is noted in
[0077] As can be seen in
[0078]
[0079] In
[0080] As a variant, but not shown, of the guide stud valve 50 according to the invention, the valve main body 8 may comprise an indexing stud which prevents it from rotating about its longitudinal axis.
[0081] Such a stud may be provided, in particular, if openings (not shown) are provided in the periphery of the valve 50, each of which opens a gas ejection opening 16 when a closure axial face 10 of the valve 50 moves away from a duct closure seat 11 of the lamination duct 7.
[0082] Particularly in
[0083] As shown in
[0084] It is noted that, according to a not shown variant, the closure axial face 10 may advantageously have an aerodynamic dome which promotes the flow of a gas 19 between the lamination duct 7 and the torch ignition prechamber 9, such dome being similar to that provided for in the patent FR 3,061,743 belonging to the applicant.
[0085]
[0086] It is noted that the centering peripheral surface 12 can be advantageously connected to the closure axial face 10 and/or the opening axial face 13 by means of chamfers, strips or spokes, this being provided to avoid excessive contact pressure between the valve main body 8 and the lamination duct 7 that houses it.
[0087] In
[0088]
[0089] In
[0090] It is to be noted that advantageously, the guide stud valve 50 according to the invention can be wholly or partially coated with a material with a low coefficient of friction and resistant to abrasive wear, such as a “Diamond Like Coating” or a physical vapor deposition such as “Ionbond 90”, the internal surfaces of the lamination duct 7 which come into contact with said valve 50 being for example wholly or partly coated with chemical nickel.
[0091] It is particularly visible in
[0092] It is to be noted that according to a particular embodiment, not shown, of the guide stud valve 50 according to the invention, pockets can be arranged on the surface of the chamber-side valve stop 14 so that when the opening axial face 13 rests on said stop 14, the residual volume of the valve damping chamber 18 is increased.
[0093] As shown in
[0094] In
[0095] It has been shown in
[0096] As can be seen clearly in
[0097] Advantageously, said slot 22 channels a hot gas 19 coming from the lamination cavity 4 via the lamination duct 7 so that, on the one hand, said gas cools as little as possible, in particular on contact with said duct 7, before being ejected into the combustion chamber 3 via the gas ejection orifice 16, and that, on the other hand, the flow of said gas 19 is facilitated.
[0098] It has been shown in
[0099] In this case, the valve main body 8 should preferably and mainly be made of a magnetic material such as steel, stainless or not.
[0100] In
[0101] However, in
[0102] According to this particular configuration of the guide stud valve 50 according to the invention, the magnetic field piloting coil 38 can, depending on the intensity and direction of the current flowing through it, cancel the magnetic return of the guide stud valve 50 on the duct closure seat 11 produced by the closure permanent magnet 24, reinforce said magnetic return, or vary the strength of said magnetic return over time scales ranging from a few degrees of rotation of a crankshaft of an internal combustion engine, to several seconds or even several minutes.
[0103] It can be seen in
[0104] As can be seen in
[0105]
[0106] Said magnet 45 can be made of “AlNiCo”, a material known in itself to withstand high temperatures, shocks, and corrosion.
[0107] This particular configuration of the guide stud valve 50 according to the invention can be advantageously combined with that shown in
[0108] This combination of means makes it possible in particular to open or close dynamically the guide stud valve 50 depending on whether the magnetic fields produced respectively by the closure permanent magnet 24, the opening permanent magnet 45 and the magnetic field piloting coil 38 result in a magnetic field at the level of the guide stud valve 50 tending to press said valve 50 on the valve seat 11 or on the chamber-side valve stop 14.
[0109] As a variant, the guide stud valve 50 can itself be permanently magnetized so as to be attracted or repelled by the magnetic field produced by the closure permanent magnet 24 and/or the magnetic field piloting coil 38.
[0110] For this purpose, said valve 50 may incorporate a permanent magnet, attached to any of the surfaces of said valve 50, or integrated in whole or in part inside it.
[0111] According to a particular variant of the guide stud valve 50 according to the invention shown in
[0112] It is noted that the damping counterbore 47 can be confused with the chamber-side valve stop 14, or even replaced by a protuberance.
[0113] It has been shown in
[0114] It has been shown in
[0115] In this case, the directly-mounted non-magnetic sleeve 26 can advantageously be made of “Inconel”, a material which has high mechanical characteristics at high temperatures.
[0116] It is noted in
[0117] Operation of the Invention:
[0118] The operation of the guide stud valve 50 according to the invention is easily understood from the view of
[0119] In
[0120] Firstly, said duct 7 comprises a gas ejection tube 25 made of a magnetic material, in this case stainless steel with high magnetic permeability and low magnetic remanence, said tube 25 receiving the duct closure seat 11 in
[0121] Secondly, the lamination duct 7 comprises a directly-mounted non-magnetic sleeve 26 which is for example made of copper or of “Inconel”, and which is mounted fretted on the gas ejection tube 25. According to the variants shown in
[0122] Finally and thirdly, the lamination duct 7 comprises a non-magnetic prechamber nose 34 made of copper or stainless steel, coated or not with an anti-friction material with high abrasive resistance. Said nose 34 is mounted fretted astride the gas ejection tube 25 and the directly-mounted non-magnetic sleeve 26. In addition, said nose 34 houses with small play the guide stud valve 50 and receives the chamber-side valve stop 14.
[0123] As can particularly be seen in
[0124] As is clear from
[0125] The play left between the orientation stud 15 and the guide axial orifice 17 has been calculated to allow the guide stud valve 50 to tilt sufficiently to compensate for any non-perpendicularity between the gas ejection tube 25 and the duct closure seat 11, i.e., to ensure that the closure axial face 10 can make full contact over its entire surface with said seat 11.
[0126] A slight tilting of the guide stud valve 50 is possible in that only a peripheral contact line of very short axial length located on the centering peripheral surface 12 and in the vicinity of the closure axial face 10 actually contacts the inner wall of the lamination duct 7, which in this case happens to be the inner wall of the non-magnetic prechamber nose 34.
[0127] It may be noted in
[0128] Thus, only the upper part—i.e., the largest diameter—of the conical profile 21 of the centering peripheral surface 12 may come into contact with the inner wall of the non-magnetic prechamber nose 34, the remaining surface of said profile 21 simply approaching said wall more or less closely without ever touching the latter.
[0129]
[0130] In
[0131] It is noted that, being in the “open” position, the guide stud valve 50 forms with the lamination duct 7 an annular-shaped torch ignition prechamber 9, said prechamber 9 communicating on the one hand, with the lamination cavity 4, and on the other hand, with the combustion chamber 3 via gas ejection orifices 16.
[0132] The “open” position of the guide stud valve 50 occurs when the pressure of the gases prevailing in the lamination cavity 4 is greater than that prevailing in the combustion chamber 3.
[0133] This situation results mainly from the ignition by means 5 of the pilot load 31 previously introduced by the lamination injector 6 into the lamination cavity 4, said pilot load 31 being composed of a highly flammable air-fuel mixture AF previously pressurized by compression means 30 as shown in
[0134] It can be noted on
[0135]
[0136] As can be easily deduced from
[0137] It is to be noted that if the conical profile 21 shown in
[0138] Thus, a maximum axial distance is left between the two points of contact of the guide stud valve 50 with the lamination duct 7, which avoids any risk of said valve 50 jamming in said duct 7 by bracing.
[0139] To reinforce the angular stability of the guide stud valve 50, it has been shown in
[0140] This particular configuration forces the opening axial face 13 to adopt an attitude as parallel as possible to said stop 14, particularly when said face 13 arrives only a few hundredths of a millimeter from said stop 14 when opening the guide stud valve 50.
[0141] It is understood from the above that, unlike the lamination valve that it replaces as described in patent FR 3,061,743 relating to a “valve ignition prechamber” and its various improvements, the stud valve guide 50 cannot get jammed in the lamination duct 7 with which it cooperates by bracing.
[0142] In addition, said stud valve 50 can no longer be oriented in an uncontrolled manner unlike the lamination valve as described in French patent application No. 1904961 relating to an “Ignition insert with active prechamber”, the periphery of the latter valve being truncated-spherical to avoid its jamming in its housing.
[0143] As a result of the particular configuration of the guide stud valve 50 according to the invention, said valve 50 translates between the duct closure seat 11 and the chamber-side valve stop 14 with which it cooperates while remaining approximately perpendicular to the axis of the lamination duct 7 during its entire stroke, or at least, being capable to tilt only—for example and according to the initial plays chosen and the relative temperatures of the various parts involved—by a maximum of one degree.
[0144] As a consequence of the above, the hot gas torches are indeed emitted simultaneously into the combustion chamber 3 by the torch ignition prechamber 9, said torches being of comparable composition, temperature, geometry and power.
[0145] This homogeneity of the ignition torches emitted into the combustion chamber 3 of the internal combustion engine which receives the valve ignition prechamber 1 provided with the guide stud valve 50 according to the invention guarantees a high energy efficiency, great stability and optimum safety in particular with regard to the knocking of said motor.
[0146] Whether the guide stud valve 50 moves in the direction of the duct closure seat 11 or in the direction of the chamber-side valve stop 14, the stability in orientation of said valve 50 along its two axes perpendicular to that of the lamination duct 7 also makes it possible to guarantee optimum closure of said lamination duct 7 by said valve 50.
[0147] The term “optimal closure” means that a clear contact is quickly established between the closure axial face 10 and the duct closure seat 11, which prevents the gases 19 contained in the combustion chamber 3 from entering into the lamination cavity 4 via the lamination duct 7.
[0148] Indeed, the orientation guidance imposed by the orientation stud 15 on the guide stud valve 50 as a whole, prevents the latter from opening and closing in two stages as explained in the introduction.
[0149] Consequently, only the detachment force exerted on the guide stud valve 50 by the magnetic field produced by the closing magnetic field source 23 shown in
[0150] Thanks to the particular configuration of the guide stud valve 50 according to the invention, the torque exerted on said valve 50 said magnetic field no longer intervenes—or practically no longer intervenes—either during tight contact on the seat or separating, which is advantageous because the force to counter said torque is of very low intensity compared to that required to counter the magnetic force for the tight contact on the seat.
[0151] However, prohibiting the gases 19 contained in the combustion chamber 3 from entering the lamination cavity 4 makes it possible to keep the pilot load 31 contained in the lamination cavity 4 intact, this by preventing any mixing of said load 31 with the main load 27 contained in the combustion chamber 3; the latter load 27 can be greatly diluted with air or recirculated exhaust gases.
[0152] Keeping the integrity of the pilot load 31 ensures in particular good combustion stability of the pilot load 31 in the lamination cavity 4, and consequently good stability of the internal combustion engine, this being an important condition for the best possible efficiency of the latter.
[0153] The straightforward closure of the guide stud valve 50 also allows the cooling of the latter to be optimized on the duct closure seat 11, any gas blade 19 left between said valve 50 and said seat 11 being likely to reduce the amount of heat transferred by said valve 50 to said seat 11.
[0154] This straightforward closure is moreover not alone in optimizing the cooling of the guide stud valve 50 according to the invention.
[0155] Indeed, the conical profile 21, or purely cylindrical as the case may be, of the centering peripheral surface 12, leaves a small average play between said surface 12 and the inner wall of the non-magnetic prechamber nose 34 and above all, a larger surface area than that left by a truncated-spherical lamination valve as described in French patent application No. 1904961.
[0156] In addition to a better sealing of the guide stud valve 50 favoring the proper functioning of the valve damping chamber 18, this better radial proximity and this wider surface left between said cone profile 21 and the non-magnetic prechamber nose 34 promote the heat transfer by said valve 50 to said nose 34, the latter being colder than said valve 50.
[0157] It is to be noted—especially in
[0158] In addition to the advantage of channeling the hot gases 19 from the lamination cavity 4 through the lamination duct 7 so that said gases 19 are cooled as little as possible in contact with said duct 7 and their flow is facilitated, said slots 22 make exist a larger cold surface close to the closure axial face 10, said surface facing said face 10.
[0159] This close cold surface therefore also promotes cooling of the guide stud valve 50 according to the invention.
[0160] As can be seen on
[0161] It is to be noted in
[0162] In this case, moreover, three main ejection nozzles strongly offset towards the periphery of the inverter enclosure 28 connect the latter with the interior of the lamination cavity 4, said three nozzles being barely visible on the figures, given their smallness.
[0163] A variant of the guide stud valve 50 according to the invention is shown in
[0164] Advantageously, the piloting coil core 37 can be made of a material with high magnetic permeability and low magnetic remanence.
[0165] According to this particular configuration of the guide stud valve 50 according to the invention, the magnetic field piloting coil 38 can, depending on the intensity and direction of the current passing through it, annihilate the magnetic return of the guide stud valve 50 on the duct closure seat 11 produced by the closure permanent magnet 24, reinforce said magnetic return, or vary the power of said return on more or less long time scales which can range from a few degrees of rotation of a crankshaft of an internal combustion engine, to several seconds or even several minutes.
[0166] The dynamic piloting of the magnetic return of the guide stud valve 50 according to the invention makes it possible in particular to avoid any residual bracing of said valve 50 during the opening of the latter following the combustion of the pilot load 31 contained in the lamination cavity 4.
[0167] Indeed, if the orientation stud 15 opposes the tilting of the guide stud valve 50, said tilting resulting from the torque exerted by the magnetic field on said valve 50, the removal of said field by the magnetic field piloting coil 38 cancels the very source of said tilting.
[0168] For this, the calculator 39 can suppress the magnetic return of the guide stud valve 50 a few hundred microseconds before said valve 50 opens under the effect of the combustion of the pilot load 31.
[0169] Once the ignition torches are emitted by the torch ignition prechamber 9 in the combustion chamber 3, the calculator 39 can restore the magnetic return of the guide stud valve 50 so as to bring the latter back into contact with the duct closure seat 11, with less impact.
[0170] This strategy for piloting the magnetic field for the return of the guide stud valve 50 according to the invention makes it possible to greatly reduce the abrasive wear of said valve 50 and of the lamination duct 7 in which it is housed with small play.
[0171] In addition, piloting the magnetic field for the return of the guide stud valve 50 makes it possible to ensure the cold start of an internal combustion engine at low temperatures by allowing the lamination cavity 4 to no longer be filled with oxidizer-fuel mixture AF via the lamination injector 6, but via the gas ejection orifices 16.
[0172] In this case, the guide stud valve 50 is left open during the compression of said engine, so as to fill the lamination cavity 4.
[0173] When during such compression the pressure in the lamination cavity 4 reaches the re-condensation limits of the oxidizer-fuel mixture AF contained in said cavity 4, the guide stud valve 50 is forced into closure by the calculator 39, which ensures the perfect combustion of the mixture and provides an efficient solution to the difficulty or even impossibility of starting the engines with ignition prechamber at very low temperatures.
[0174] The piloting of the magnetic field for the return of the guide stud valve 50 allows in addition to optimize the emptying of the lamination cavity 4 between two fillings, so as to minimize the amount of residual flue gas from the previous cycle and to improve the combustion of pilot load 31 in said cavity 4.
[0175] Indeed, once the ignition torches are emitted into combustion chamber 3 via the gas ejection orifices 16, forcing the closure of the guide stud valve 50 at the time when the pressure in the lamination cavity 4 is lowest allows to achieve the expected result.
[0176]
[0177] Said magnet 45 cooperates with the closure permanent magnet 24 and the magnetic field piloting coil 38. Said magnet 45 allows the closure of said guide stud valve 50 to be forced on the duct closure seat 11 as appropriate, but it allows, as the case may be, the opening of said valve 50 to be forced in the direction of the chamber-side valve stop 14.
[0178] Thus, the calculator 39 can, via the magnetic field piloting coil 38, neutralize the magnetic field of the closure permanent magnet 24 produced by the latter at the level of the guide stud valve 50.
[0179] In this case, only magnetic field produced by the opening permanent magnet 45 remains at the guide stud valve 50, the latter being attracted in the direction of the chamber-side valve stop 14.
[0180] Conversely, the calculator 39 can, depending on the intensity and direction of the electric current it circulates in the magnetic field piloting coil 38, either allow the magnetic field produced at the level of the guide stud valve 50 by the closure permanent magnet 24 to act, or reinforce this magnetic field.
[0181] Since the magnetic field produced by the closure permanent magnet 24 is naturally more intense at the level of the guide stud valve 50 than that produced by the opening permanent magnet 45, if no electrical current circulates in the magnetic field piloting coil 38, said valve 50 is drawn in the direction of the duct closure seat 11.
[0182] It is easily understood that the calculator 39 can advantageously give the advantage to one or the other of the antagonistic magnetic fields of the closure permanent magnet 24 or of the opening permanent magnet 45 via the magnetic field pilot coil 38, this being provided so as to force as necessary the guide stud valve 50 to go in the direction of the duct closure seat 11, or to go in the direction of the chamber-side valve stop 14.
[0183] This “pull-push” function of the guide stud valve 50 managed by the calculator 39 makes it possible in particular to unlock said valve 50 if it is subject to clogging, to force it to open, especially if gravity does not help it on a flat piston engine, or to optimize the filling and emptying of the lamination cavity 4 under all circumstances.
[0184] It is noted in
[0185] This particular configuration of the guide stud valve 50 according to the invention allows the latter to travel the first part of its stroke towards the chamber-side valve stop 14 while being braked as little as possible by the valve damping chamber 18.
[0186] Indeed, as long as the damping shoulder 46 has not reached the level of the damping counterbore 47, the gases contained in the valve damping chamber 18 can very freely exit the latter in the direction of the combustion chamber 3, via the play left between said shoulder 46 and said counterbore 47, then via the depressurization ducts 48 as shown in
[0187] When the damping shoulder 46 reaches the level of the damping counterbore 47, the gases are strongly laminated by the passage restriction thus formed, so that during the second part of its stroke towards the chamber-side valve stop 14, the guide stud valve 50 is braked, which correspondingly reduces the power of any impact that may occur between the opening axial face 13 and the chamber-side valve stop 14.
[0188] This particular configuration of the guide stud valve 50 according to the invention therefore gives the latter a longer service time.
[0189] It is to be noted that the exemplary embodiment of the guide stud valve 50 according to the invention which has just been described is non-limiting.
[0190] Indeed, the guide stud valve 50 according to the invention can be applied to areas other than just internal combustion engines. Said valve 50 can for example be applied to gas nailers, firearms, or any device requiring the firing of a main load by means of a pilot load with the best possible efficiency.
[0191] The possibilities of the guide stud valve 50 according to the invention are not limited to the applications which have just been described and it should also be understood that the above description has only been given by way of example and that it in no way limits the field of said invention, from which one would not depart by replacing the details of execution described by any other equivalent.