Collet baffle system and method for fracking a hydrocarbon formation
11713638 · 2023-08-01
Assignee
Inventors
Cpc classification
E21B34/14
FIXED CONSTRUCTIONS
International classification
E21B31/00
FIXED CONSTRUCTIONS
E21B34/14
FIXED CONSTRUCTIONS
Abstract
A retrieving tool for retrieving an annular hollow baffle member in a wellbore. The baffle member has an interior bore and radially outwardly-biased collet finger protuberances on an exterior thereof matingly engaging a correspondingly-dimensioned annular recess within a landing sub of a well casing of the wellbore. The retrieving tool has a tubular body and a plurality of radially-outwardly-extendable dogs thereon. The tubular body and the dogs are sized that, when the dogs are retracted, the retrieving tool is movable through the interior bore of the baffle member to a position below a lowermost thereof, and when the dogs are extended after the retrieving tool moves to said position, the dogs radially engageable with the landing sub and axially engageable with the lowermost of baffle member for pulling the baffle member uphole and disengaging it from the landing sub for retrieving the entirety of the baffle member.
Claims
1. A retrieving tool for retrieving an annular hollow baffle member in a wellbore, the annular hollow baffle member comprising an interior bore and radially outwardly-biased collet finger protuberances on an exterior thereof matingly engaging a correspondingly-dimensioned annular recess within a landing sub of a well casing of the wellbore, the retrieving tool comprising: a tubular body; and a plurality of radially-outwardly-extendable dogs on the tubular body; wherein the tubular body and plurality of radially-outwardly-extendable dogs are sized that, when the plurality of radially-outwardly-extendable dogs are retracted, the retrieving tool is movable through the interior bore of the annular hollow baffle member to a position below a lowermost thereof, and when the plurality of radially-outwardly-extendable dogs are extended after the retrieving tool moves to the position below the lowermost of the annular hollow baffle member, the plurality of radially-outwardly-extendable dogs radially engageable with the landing sub and axially engageable with the lowermost of the annular hollow baffle member for pulling the annular hollow baffle member uphole and disengaging the annular hollow baffle member and the landing sub for retrieving the entirety of the annular hollow baffle member.
2. A method for retrieving one or more tubular baffle members in a wellbore, each of the one or more tubular baffle members comprising an interior bore and radially outwardly-biased collet finger protuberances on an exterior thereof matingly engaging a correspondingly-dimensioned annular recess within a respective one of a plurality of landing subs of a well casing of the wellbore, the method comprising: lowering in said well casing a retrieving tool having radially-outwardly-extendable dogs thereon downhole and passing said retrieving tool consecutively through the interior bore of each of the one or more tubular baffle members until reaching a most-downhole one of the one or more tubular baffle members to a position below a lowermost of said most-downhole tubular baffle member; actuating said radially-outwardly-extendable dogs on said retrieving tool and extending same radially outwardly so as to engage one of said plurality of landing subs that said most-downhole tubular baffle member is engaged therewith; and pulling upwardly on said retrieving tool to cause said radially-outwardly-extendable dogs to contact an abutting portion on said most-downhole tubular baffle member thereby causing said collet finger protuberances to be radially inwardly depressed so as allow pulling an entirety of said most-downhole tubular member and entireties of all remaining uphole tubular baffle members from engagement with respective of said plurality of landing subs and cause all of said tubular baffle members in their entireties to be pulled uphole and withdrawn from said wellbore, for preventing said most-downhole tubular baffle member and entireties of all remaining uphole tubular baffle members from remaining downhole and restricting flow in the well casing.
3. A baffle system for use in a well casing having a plurality of landing subs longitudinally spaced therealong, for fracking or injection of treating fluid into a hydrocarbon formation via existing or created perforations in said well casing, said system comprising: an annular hollow baffle member, insertable downhole within said well casing, having (i) a seating surface configured to allow a plug member, when dropped downhole in said well casing, to abut thereagainst and thereby prevent pressurized fluid injected downhole in said well casing from travelling past said plug member and through said annular hollow baffle member and thus downhole; (ii) radially outwardly-biased collet finger protuberances on an exterior of said annular hollow baffle member configured to matingly engage a correspondingly-dimensioned annular recess within a particular one of said plurality of landing subs within said well casing; and (iii) an interior bore, dimensioned so as to allow a retrieving tool having radially-outwardly-extendable dogs thereon, when said radially-outwardly-extendable dogs thereon are retracted, to pass therethrough; said correspondingly-dimensioned annular recess within each of said plurality of landing subs, on a downhole side edge thereof, possessing a shoulder portion which prevents further downhole movement of said annular hollow baffle member within said landing sub upon said collet finger protuberances on said annular hollow baffle member engaging said correspondingly-dimensioned annular recess on said landing sub; and said correspondingly-dimensioned annular recess and/or said collet finger protuberances at an uphole side edge thereof possessing a first chamfer configured so that upward force applied to said annular hollow baffle member causes radial compression of said collet finger protuberances and disengagement of said collet finger protuberances with said correspondingly-dimensioned annular recess and thus release of said annular hollow baffle member from mating engagement with said correspondingly-dimensioned annular recess to allow an entirety of said annular hollow baffle member to be withdrawn uphole in said well casing via said retrieving tool when said radially-outwardly-extendable dogs of said retrieving tool pass through the interior bore of said annular hollow baffle member; wherein when said radially-outwardly-extendable dogs of said retrieving tool after having passed through said interior bore are thereafter radially outwardly extended, said radially-outwardly-extendable dogs of said retrieving tool are configured so as when pulled uphole then abut a lowermost portion of said annular hollow baffle member and so that said retrieving tool and said hollow baffle member in its entirety are together pulled uphole, for preventing said annular hollow baffle member or portions thereof remaining downhole and thereby restricting flow of fluids within the well casing.
4. The baffle system as claimed in claim 3, wherein said annular hollow baffle member comprises a second chamfer situated at an uppermost portion thereof about an interior peripheral mouth thereof for radially compressing said radially-outwardly-extendable dogs on said retrieving tool, when inserted in said interior peripheral mouth of said annular hollow baffle member, thereby allowing said retrieving tool to pass into and through said annular hollow baffle member; and wherein said annular hollow baffle member has an abutting portion to allow said radially-outwardly-extendable dogs, after having passed into or through said annular hollow baffle member and subsequently radially-outwardly extended, to then abut said abutting portion and allow said retrieving tool, when pulled uphole, to thus pull said annular hollow baffle member uphole.
5. The baffle system as claimed in claim 3, further comprising a plurality of annular recesses respectively situated within a corresponding plurality of said landing subs spaced apart from each other along said well casing, a most downhole of said landing subs and said annular recess therein having the greatest annular width of said plurality of annular recesses, with remaining uphole of said plurality of annular recesses having, when progressing uphole along said well casing, progressively narrower widths.
6. The baffle system as claimed in claim 3, further comprising a plurality of annular recesses respectively situated within each of said plurality of said landing subs, said annular recesses spaced a unique distance apart from each other in each of said landing subs, and configured to be engaged by said annular hollow baffle member having a correspondingly-spaced plurality of collet finger protuberances thereon.
7. The baffle system as claimed in claim 3, wherein said conveying tool possesses an electrically-actuated explosive charge for perforating said well casing at a specific desired location.
8. The baffle system as claimed in claim 7, each landing sub having therein a respective one of said plurality of annular recesses, wherein said annular hollow baffle member, when matingly engaged within a respective one of said landing subs, thereby positions said explosive charge immediately above said respective of said plurality of landing subs, so that said explosive charge, when detonated, perforates the well casing immediately above said respective one of said plurality of landing subs.
9. The baffle system as claimed in claim 3, further comprising a conveying tool for initially positioning said baffle member in the wellbore; wherein a lowermost end of said conveying tool is affixed, coupled, or engaged to the annular hollow baffle member.
10. The baffle system as claimed in claim 9 wherein said conveying tool is frangibly affixed to said annular hollow baffle member uphole of said radially outwardly-biased collet finger protuberances on said annular hollow baffle member.
11. The baffle system as claimed in claim 9, wherein said conveying tool has a bypass port therein to allow fluid to flow therethrough when lowering said conveying tool and annular hollow baffle member in said well casing.
12. The baffle system as claimed in claim 3, wherein said radially outwardly-biased collet finger protuberances are situated approximately midpoint on said annular hollow baffle member intermediate annular seals situated on an outer periphery of said annular hollow baffle member at mutually opposite ends thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages and other embodiments of the invention will now appear from the above along with the following detailed description of the various particular embodiments of the invention, taken together with the accompanying drawings each of which are intended to be non-limiting, in which:
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DETAILED DESCRIPTION OF SOME PREFERRED EMBODIMENTS OF THE INVENTION
(19) In the following description, similar components in the various drawings are identified with corresponding same reference numerals.
(20) Reference to an element in the singular, such as by use of the article “a” or “an” is not intended to mean “one and only one” unless specifically so stated, but rather “one or more”.
(21) Reference to the relative terms “upper”, “uppermost”, “above”, “below”, “lowermost”, or “bottom” are with reference to the position of a component within a vertical well casing.
(22) “Downhole” consistently means toward the end of the well or well casing, regardless as to whether such well or well casing is vertical, or is horizontal or deviated as occurs in deviated wells.
(23) In the drawings, the following convention is adopted, namely downhole within a wellbore or well casing is toward the bottom of the page for portrait-style figures, and to the right of the page for landscape-style figures.
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(25) Specifically,
(26) Pre-existing perforations (not shown) may be provided in well casing 12, but preferentially are created in well casing 12 in the manner described herein, immediately prior to fracking a zone of the formation along the well casing.
(27) As may be seen, landing subs 14a, 14b threadably coupled at together 18 via standard threaded couplings to form an integral well casing 12, are provided at spaced locations along well casing 12, each landing sub 14a, 14b have at least one annular recess 16 therein. The annular recess 16′ in the lowermost of landing subs 14a is of the greatest length (width) “a”, and successively more uphole landing subs, such as landing sub 14b, have a corresponding annular recesses 16″ therein of a progressively lesser width “b”, as shown in
(28) Importantly, each annular recess 16, on a downhole side edge thereof, is provided with a shoulder 17, which prevents further downhole movement of a baffle member 30 once said baffle member has become matingly engaged, in the manner set out below, with a respective annular recess 16. In a preferred embodiment shoulder 17 on each is “back-milled”, and similarly matingly engages shoulder 53 on baffle member 30 which is similarly “back milled, as best shown in
(29) In order to commence a fracking operation, as seen from
(30) In the embodiment shown in
(31) As seen from
(32) As noted above, conveying head 22 is frangibly secured at a lower end thereof to an upper interior portion 32 of baffle member 30. Such securement (coupling) of baffle member 30 to conveying head 22 of conveying tool 20 is a frangible connection, via shear screws 26. Other means of frangibly securing baffle member 30 to conveying head 22 will now occur to persons of skill of the art, such as using tack welding forming a breakable/shearable weld joint, or by friction-fit shear pins (not shown) which are shearable, and each of said alternative frangible means are expressly contemplated within the scope of the invention.
(33) Baffle member 30, as best seen from the various embodiments thereof in
(34) Baffle member 30 is provided with a plurality of radially outwardly-biased collet finger protuberances 50, which are preferentially located at a midpoint of baffle member 30 (see
(35) Specifically, baffle member 30 shown in
(36) Baffle member 30′ shown in
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(38) Each of radially outwardly-biased collet finger protuberances 50, 50a, 50b, 50c, 50d on all baffle members 30, 30′, 30″, and 30″′ may possess a chamfer 70 at an uphole side edge thereof. Alternatively, or in addition, each annular recess 16′, 16″, etc. may likewise possess a similar chamfer 72 at an uphole side edge thereof.
(39) The purpose of chamfers 70 and/or 72 on uphole side edges of protuberances 50, 50a, 50b, 50c, 50d and/or annular recesses 16, 16′ respectively is so that upon an upward (i.e. uphole) force applied to a lowermost end of a baffle member 30, 30′, 30″, 30″′ (by a retrieval tool 90 has hereinafter described) such will cause the uphole side edge of collet finger protuberances 50, 50a, 50b, 50c, 50d thereon to “ride up” on the uphole (chamfered) side edge 72 of the respective annular recess(es) 16, 16′, engaged by the respective collet finger protuberance 50, 50a, 50b, 50c, 50d, and thereby cause collet finger protuberances 50, 50a, 50b, 50c, 50d to be radially inwardly compressed and thus become disengaged from mating engagement with the respective annular recesses 16, 16′, and 16″, so as to allow a respective baffle member 30, 30′, 30″, 30″′ to be then withdrawn from the respective landing sub 14a, 14b and further withdrawn from well casing 12.
(40) Each of collet finger protuberances 50, 50a, 50b, 50c, 50d, on a downhole side edge thereof preferably possess a shoulder 53 which when said protuberances are matingly engaged with a respective annular recess 16′, 16″, prevents further downhole movement of baffle member 30 within well casing 12.
(41) Baffle member 30, at an uppermost portion thereof about an interior peripheral mouth 34 thereof has an inward chamfer 100. Inward chamber 100 on baffle member 30 allows radial-outwardly extending dogs 92 on a retrieving tool 90 (see
(42) A lowermost portion of baffle member 30 is provided with a shoulder 39 which allows said radially-outwardly extending dogs 92, after having passed downhole through baffle member 30 and when then allowed to be radially outwardly extended, to abut shoulder 39 to allow retrieving tool 90 when pulled uphole to additionally pull baffle member 30 uphole also, as shown sequentially in
(43) Such shoulder 39 may be bevelled, as shown most clearly for example in
(44) In a preferred embodiment, explosive charge(s) 142 are provided on conveying tool 20, and preferably on a downhole side of conveying head 22 thereof as shown in
(45) In such preferred embodiment, after a baffle member 30 has been lowered and respectively become matingly engaged to an annular recess 16 in a particular landing sub 14, an upward force applied to conveying head 22 via the wireline or coil tubing to which conveying head 22 is coupled shears the shear pins 26 and thereby decouples conveying head 22 from baffle member 30. Thereafter coupling head 22 and explosive charge 140 thereon may together be lifted slightly uphole in well casing 12 to a desired distance above baffle member 30 and corresponding landing sub 14, and explosive charge(s) 140 thereon may be detonated to create perforations 142 in well casing 12 at such desired location(s) along well casing 12.
(46) The conveying tool 20 and detonated explosive charges 140 may then be raised from within well casing 12.
(47) A plug member 40 may then be lowered in well casing 12, which plug member 40 (typically a ball member) then rests on sealing surface 34 on baffle member 30 to thereby isolate zones of the well casing 12 below the landed baffle member 30. If desired, a packer member (not shown) may be lowered downhole and actuated a distance uphole from the ball member 40 to isolate the well casing 12 above the packer. Such packer member is not however necessary, as explained below. Pressurized fracking fluid may then inject in the well casing 12 in the region intermediate the packer member (not shown) and the ball member 40 to thereby frac the formation in such desired location.
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Operation of a Preferred Embodiment of the Invention
(50) In order to achieve certain desired advantages of the invention, the operation of a preferred embodiment and method to selectively and successively perforate and frack a particular zone of a formation, commencing from a most distal end of a well casing 12 in the desired fracking zone, is described below.
(51) Firstly, a plurality of landing subs 14 spaced along a well casing 12 is located in a well drilled within a hydrocarbon formation.
(52) Each of landing subs 14 have one or more annular recesses 16 therein, being of a progressively lesser width progressing uphole from a most distal end of the wellbore, A lowermost landing sub 14 in a zone to be fracked possesses the annular recess 16 of greatest width. Alternatively, each landed sub 14 may possess a plurality of annular recesses 16, of unique but varying widths and/or spacing therebetween, to allow only a single baffle member 30 having similarly-configured collet finger protuberances 50, to uniquely engage same.
(53) A first (initial) baffle member 30 is affixed to a downhole end of conveying tool 20 via frangible means such as shear pins 26. Baffle member 30 has radially-outwardly biased collet finger protuberances 50 thereon, configured to matingly engage only the unique annular recess(es) 16 within a lowermost landing sub 14 of well casing 12 in a zone to be fracked.
(54) Thereafter, the conveying tool 20 and frangibly coupled first baffle member 30 are together lowered downhole in well casing 12 until said collet finger protuberances 50 on baffle member 30 matingly engage annular recess(es) 16 in lowermost landing sub 14a in a zone of such well casing to be fracked.
(55) Thereafter, an uphole force is applied to conveying tool 20 via the wireline or coiled tubing to which conveying tool 20 is coupled, thereby shearing shear pins 26 and de-coupling baffle member 30 from conveying tool 20.
(56) Conveying tool is then raised slightly within well casing 20 to a position immediately above baffle member 30, and an explosive charge 140 on the lowermost portion of coupling head 22 is detonated, thereby creating perforations 142 in well casing 12 immediately above the lowermost landing sub 14.
(57) The conveying tool is then withdrawn from the well casing 12, and a plug member 40 is flowed down well casing 12. Plug member 40 will then be caused to sit in sealing surface 34 on baffle member 30, thereby isolating further downhole portions of the wellbore and causing said plug member 40 to abut an uppermost portion of said baffle member 30 so as to prevent passage of pressurized fluid downhole of baffle member 30.
(58) A packer member on coil tubing may then be inserted downhole, and actuated above perforations 142 to thereby isolate regions of the well casing 12 above the packer, and a pressurized fluid injected in the coil tubing to frac the well casing 12 in the region intermediate the packer and the plug member 40. It is not necessary, however, to utilize a packer member (not shown) to isolate sections of the well casing 12 above baffle member 30, since well casing 12 is not otherwise perforated above created perforations 142 therein and loss of pressurized fluid into other uphole regions of the well casing 12 will not thus occur.
(59) The plug member 40 is then caused to be removed from well casing 12. This is done by plug member 40 preferentially being a dissolvable ball, which then dissolves after being in contact with such pressurized fluid, which fluid is typically acidic or acidic fluid may then be injected downhole to dissolve plug member 40. Alternatively, plug member 40 may merely have been lowered on a wireline, and after completion of the fracking operation may then be pulled to surface.
(60) The aforesaid steps are repeated, in each instance with second and additional baffle members 30. In each iteration, the baffle member 30 has collet finger protuberances 50 thereon of a lesser width, or of a different spacing, which allow respective engagement of progressively more uphole annular recesses 16 in each of the plurality of landing subs 14, until said hydrocarbon formation has been completely fracked or treated.
(61) At the culmination of the fracking operation, a retrieving tool 90 having pressure actuated radially-extending dogs 92 thereon, is lowered downhole below the lowermost of the baffle members 30 matingly engaged within well casing 12 to respective landing subs 14, as shown sequentially in
(62) Retrieving tools 90 having pressure actuated radially-outwardly extending dogs 92 are well known to persons of skill in the art and are readily commercially available. Accordingly, retrieving tool 90, a particularly suitable version for these purposes being shown in
(63) Upon actuation of radially outwardly extending dogs 92 on retrieving tool 90, such dogs 92 engage shoulder 39 on lowermost portion of the lowermost baffle member 30, as shown in
(64) Additional upward force applied to retrieving tool 90 causes similar disengagement of successive uphole baffle members 30 with respective landing subs 14, thereby additionally and advantageously allowing such additional uphole baffle member 30 to be withdrawn from well casing 12 at the same time, and via only a single retrieving tool 90.
(65) Advantageously, well casing 12 has thus had removed therefrom all actuating and isolating tools, thereby retaining its maximum diameter and reducing to the greatest extent possible any flow restrictions in well casing 12. Such elimination of flow restrictions thereby reduces any pressure drops along such well casing 12 and thereby, for a given pumping horsepower, maximizes the amount of hydrocarbons which may then be pumped to surface.
(66) In such manner hydrocarbons entering the created perforations 142 in the well casing 12 are then able to flow in a well casing 12 of maximum diameter, thereby maximizing to the greatest extent the flow of hydrocarbons through the well casing 12 when producing such hydrocarbons to surface.
(67) The above description of some embodiments of the present invention is provided to enable any person skilled in the art to make or use the present invention.
(68) For a complete definition of the invention and its intended scope, reference is to be made to the summary of the invention and the appended claims read together with and considered with the detailed description and drawings herein on a purposive interpretation thereof.