Dust collector and work tool provided with dust collector
11305393 · 2022-04-19
Assignee
Inventors
Cpc classification
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/0071
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23Q11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
To provide an improved technique for improving operability in an operation using a power tool with a dust collector attached thereto, a hammer drill to which a dust collector is attached has a body and a handle. The dust collector has a dust collecting part and a male plug. The dust collector is attached to the hammer drill by connecting the male plug to the handle of the hammer drill.
Claims
1. A dust collector configured to be removably attached to a power tool, the power tool being configured to perform a processing operation on a workpiece, the dust collector being configured to collect dust generated during the processing operation, the dust collector comprising: a motor; a fan configured to be rotationally driven by the motor to generate a flow of air; a controller configured to control the motor; a dust-collecting part having an opening configured to collect the dust during the processing operation; a dust-storing part configured to store the dust collected through the opening; and a dust-transferring part configured to transfer the dust is transferred from the dust-collecting part to the dust-storing part, wherein: the dust collector is configured such that the flow of the air generated by the fan is utilized to cool the controller, collect the dust through the dust-collecting part and transfer the dust to the dust-storing part.
2. The dust collector as defined in claim 1, further comprising: a driving-mechanism-housing part connected to the dust-storing part, the driving-mechanism-housing part housing the motor and the controller; and a filter between the dust-storing part and the driving-mechanism-housing part, wherein: the dust-storing part, the filter and the controller are configured such that the flow of air which has transferred the dust to the dust-storing part and passed through the filter cools the controller.
3. The dust collector as defined in claim 2, wherein the driving-mechanism-housing part communicates with the dust-storing part via the filter.
4. The dust collector as defined in claim 3, wherein the controller is between the filter and the fan.
5. The dust collector as defined in claim 4, wherein: the driving-mechanism-housing part has an airflow path through which the air flows from the filter to the fan; and the controller is at least a portion of a wall defining the airflow path, so that the air flows along a surface of the controller.
6. The dust collector as defined in claim 5, wherein: the controller is radially outward of the motor, and at least a portion of the air flow path extends between the motor and the controller in an axial direction of an output shaft of the motor.
7. The dust collector as defined in claim 6, wherein: the controller has a heat radiating plate, and the heat radiating plate forms at least the portion of the wall defining the airflow path.
8. The dust collector as defined in claim 2, wherein the controller is between the filter and the fan.
9. The dust collector as defined in claim 8, wherein: the driving-mechanism-housing part has an airflow path through which the air flows from the filter to the fan; and the controller is at least a portion of a wall defining the airflow path, so that the air flows along a surface of the controller.
10. The dust collector as defined in claim 9, wherein: the controller has a heat radiating plate, and the heat radiating plate forms at least the portion of the wall defining the airflow path.
11. The dust collector as defined in claim 8, wherein: the controller is between the filter and the fan in an axial direction of an output shaft of the motor.
12. The dust collector as defined in claim 2, wherein: the controller is radially outward of the motor, and the motor, the controller and the filter are configured such that the air which has passed through the filter flows between the motor and the controller in an axial direction of an output shaft of the motor.
13. The dust collector as defined in claim 1, wherein: the motor is a DC motor, and the controller is a transformer configured to transform power supplied from an external power source and to supply the power to the motor.
14. The dust collector as defined in claim 1, wherein: the power tool is configured to operate by power supplied from an external power source, the dust collector is configured to operate by power supplied from the power tool, the motor is a DC motor, and the controller is a convertor configured to convert an alternate current supplied from the external power source into a direct current.
15. The dust collector as defined in claim 1, wherein: the controller is electrically connectable to the power tool, and the controller is configured to receive a signal outputted from the power tool and to control the motor based on the signal.
16. The dust collector as defined in claim 15, wherein: the power tool includes an operation member configured to be operable by a user and to be switched between an on-state and an off-state in response to an operation by the user, the power tool being configured to be driven in the on-state and to stop driving of the power tool in the off-state; the power tool is configured to output a drive signal to the dust collector when the operation member is switched to the on-state and to output a stop signal to the dust collector when the operation member is switched to the off-state; and the controller is configured to start driving of the motor upon receiving the drive signal and to stop driving of the motor when a prescribed time elapses after receiving the stop signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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BEST MODES FOR PERFORMING THE INVENTION
(20) Each of the additional features and method steps disclosed above and below may be utilized separately or in conjunction with other features and method steps to provide improved power tools and dust collectors, and devices utilized therein. Representative examples of this invention, which examples utilized many of these additional features and method steps in conjunction, will now be described in detail with reference to the drawings. This detailed description is merely intended to teach a person skilled in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Only the claims define the scope of the claimed invention. Therefore, combinations of features and steps disclosed within the following detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe some representative examples of the invention, which detailed description will now be given with reference to the accompanying drawings.
(21) A representative embodiment of the present invention is now explained with reference to
(22) As shown in
(23) [Driving Mechanism]
(24) As shown in
(25) As shown in
(26) The motion converting mechanism 113 mainly includes an intermediate shaft 125, a swinging ring 129 and a cylindrical piston 131. The intermediate shaft 125 is rotated by the driving motor 111. Rotation of the intermediate shaft 125 causes the swinging ring 129 to swing in the axial direction of the hammer bit 119 via a rotary body 127, which in turn causes the cylindrical piston 131 to linearly reciprocate in the axial direction of the hammer bit 119.
(27) The power transmitting mechanism 117 mainly includes a gear speed reducing mechanism having a plurality of gears. The gear speed reducing mechanism has a small-diameter gear 133 that rotates together with the intermediate shaft 125, and a large-diameter gear 135 that engages with the small-diameter gear 133. The power transmitting mechanism 117 transmits rotation of the driving motor 111 to a tool holder 137. The tool holder 137 is rotatably supported with respect to the gear housing 107 by a bearing 137a. Therefore, the tool holder 137 is rotated and the hammer bit 119 held by the tool holder 137 is rotationally driven.
(28) The striking mechanism 115 mainly includes a striker 143 and an impact bolt 145. The striker 143 is configured as a striking element which is slidably disposed within the cylindrical piston 131. The impact bolt 145 is configured as an intermediate element which is slidably disposed within the tool holder 137. The striker 143 is driven via an action of an air spring (pressure fluctuations) of an air chamber 131a which is caused by sliding movement of the cylindrical piston 131 and collides with the impact bolt 145. As a result, the hammer bit 119 is caused to generate an impact (striking) force.
(29) In the hammer drill 101, when the driving motor 111 is energized, rotation of the driving motor 111 is converted into linear motion via the motion converting mechanism 113 and then transmitted to the hammer bit 119 via the striking mechanism 115, so that the hammer bit 119 is caused to perform hammering motion. Further, rotation of the motor 111 is transmitted to the hammer bit 119 via the power transmitting mechanism 117. As a result, the hammer bit 119 performs a hammer drill operation on a workpiece by hammering motion in the axial direction and rotating motion in the circumferential direction.
(30) The hammer drill 101 has a mode changeover switch (not shown) for switching an operation mode. The operation mode is switched between a hammer drill mode and a drill mode by user's operation of the mode changeover switch. In the hammer drill mode, the hammer bit 119 performs hammering motion and rotating motion. In the drill mode, the motion converting mechanism 113 and the striking mechanism 115 are not driven and only the power transmitting mechanism 117 is driven, so that the hammer bit 119 performs rotating motion. As a result, the hammer bit 119 performs a drilling operation on a workpiece.
(31) [Handle]
(32) As shown in
(33) [Dust Collector Mounting Part]
(34) The above-described hammer drill 101 is configured such that the dust collector 200 is detachably mounted thereto. Specifically, as shown in
(35) [Dust Collector]
(36) The dust collector 200 which is attached to the hammer drill 101 is now explained. The dust collector 200 is referred to as a dust collecting attachment and is configured as a portable dust collecting attachment that can be carried together with the hammer drill 101 when attached to the hammer drill 101. Therefore, the hammer drill 101 can be driven with the dust collector 200 attached thereto. Further, the hammer drill 101 can also be driven with the dust collector 200 detached therefrom. Specifically, the hammer drill 101 is selectively driven in either one of a drive mode having the dust collector 200 (also referred to as a dust collector attached mode) and a drive mode not having the dust collector 200 (also referred to as a dust collector detached mode).
(37) As shown in
(38) The dust collecting part 210 has an opening 211 formed as a through hole through which the hammer bit 119 is inserted. As shown in
(39) As shown in
(40) As shown in
(41) As shown in
(42) As shown in
(43) The male plug 233 is disposed above the dust collector motor 231 on the side opposite to the dust storing part 220 and protrudes rearward from the body housing 201A. Four such male plugs 233 are provided and held by a plug holding part 233a. A front side of the plug holding part 233a on the side opposite to the male plug 233 is connected to the coil spring 233b. The coil spring 233b is further connected to the body housing 201A. With such a structure, the plug holding part 233a and the male plug 233 can be moved in a front-back direction (the axial direction of the hammer bit 119) via the coil spring 233b. The male plug 233 is electrically connected to the controller 234. As shown in
(44) [Mounting Mechanism]
(45) As shown in
(46) As shown in
(47) [Attachment of the Dust Collector to the Hammer Drill]
(48) Attachment of the dust collector 200 to the hammer drill 101 is now explained. The dust collector 200 is attached to the hammer drill 101 as shown in
(49) As described above, the dust collector 200 is attached to the hammer drill 101 by engaging with the gear housing 107 and the handle 109 of the hammer drill 101. As shown in
(50) [Structure of Electrically Connecting the Dust Collector and the Hammer Drill]
(51) Electrical connection of the dust collector 200 and the hammer drill 101 is now explained with reference to
(52) Specifically, as shown in
(53) The connector body 155 and the plug insertion part 160 are integrally connected together and fixed to the reinforcing part 109B of the handle 109. Specifically, the female connector 154 is fixed to the reinforcing part 109B such that a front surface of the plug insertion part 160 is substantially flush with an outer surface of the reinforcing part 109B. The movable part 165 is held between the plug insertion part 160 and the connector body 155 and arranged to be movable in the front-back direction with respect to the plug insertion part 160 and the connector body 155. The movable part 165 is normally biased forward by the coil springs 170. With such a structure, the movable part 165 closes openings 161 formed in the plug insertion part 160. As a result, the inside of the female connector 154 is shielded from the outside.
(54) As shown in
(55) The first holding parts 157 are provided to hold one end of the coil springs 170 and protrude from the connector body 155 toward the movable part 165. Specifically, the first holding parts 157 protrude forward from a rear end of the connector body 155. Two such holding parts 157 are provided corresponding to the two coil springs 170.
(56) As shown in
(57) As shown in
(58) As shown in
(59) As shown in
(60) As shown in
(61) The second holding parts 168 are provided to hold the other end of the coil springs 170, and protrude from the movable part 165 toward the connector body 155. Specifically, the second holding parts 168 are formed on a rear surface of the body 166 on the side opposite to the front surface on which the opening sealing part 167 is formed. Two such second holding parts 168 are provided corresponding to the two coil springs 170.
(62) As shown in
(63) As shown in
(64) Movement of the female connector 154 in connecting the male plug 233 to the female connector 154 is now explained with reference to
(65) In order to connect the male plug 233 to the female connector 154, the male plug 233 provided in the dust collector 200 is moved from a position shown in
(66) When the male plug 233 is further moved rearward into the female connector 154 from the position shown in
(67) Upon completion of connection between the male plug 233 and the female connector 154, the male plug 233 is mechanically and electrically connected to the metal terminal 156 and a current is supplied from the hammer drill 101 to the dust collector 200. Further, when the male plug 233 is connected to the female connector 154, the engagement projection 252 extending from the plug holding part 233a is inserted into the engagement groove 153 formed adjacent to the plug insertion part 160 in the female connector 154, so that the engagement projection 252 and the engagement groove 153 are mechanically connected to each other. The metal terminal 156 and the male plug 233 are example embodiments that correspond to the “female terminal” and the “male terminal”, respectively, according to the present invention.
(68) In order to remove the male plug 233 from the female connector 154, the operation of connecting the male plug 233 to the female connector 154 is reversed. At this time, when the male plug 233 is disengaged from the metal terminal 156 and pulled out of the plug insertion hole 166a and the opening 161, the opening sealing part 167 of the movable part 165 seals the opening 161 since the movable part 165 is biased forward by the coil springs 170.
(69) Specifically, as shown in
(70) When the dust collector 200 is attached to the hammer drill 101, power can be supplied from the power cable 190 of the hammer drill 101 to the controller 234 of the dust collector 200 via the electrically connected male plug 233 and female connector 154. In other words, the dust collector 200 attached to the handle 109 of the hammer drill 101 is supplied with power via the handle 109. Therefore, the handle 109 serves not only as a component to be held by a user, but also as a component for supplying power to the dust collector 200 when the dust collector 200 is attached thereto.
(71) [Operation of the Hammer Drill and the Dust Collector]
(72) When a user operates the trigger 109a in order to perform a prescribed operation using the hammer drill 101, the driving motor 111 of the hammer drill 101 is driven by an AC current supplied from an external power source via the power cable 190. Then, the motion converting mechanism 113, the striking mechanism 115 and the power transmitting mechanism 117 which form the driving mechanism are driven by the driving motor 111 and drive the hammer bit 119. A prescribed operation (hammer drill operation or drilling operation) is performed by pressing the hammer bit 119 against a workpiece. In this operation, the dust collecting part 210 surrounding the hammer bit 119 also comes in contact with the workpiece together with the hammer bit 119. Then the hammer bit 119 advances into the workpiece, but the dust collecting part 210 is held in contact with a surface of the workpiece. Specifically, as the operation proceeds, the bellows-like transfer hose 216 contracts and the first extending part 217 telescopically slides in the second extending part 218, so that the dust collecting part 210 moves with respect to the hammer bit 119.
(73) In the hammer drill 101, when the trigger 109a is operated to drive the driving motor 111, a drive signal is outputted to the dust collector 200 at the same time. For example, a trigger switch (not shown) is turned on by operating the trigger 109a, and a minute current is supplied as the drive signal to the dust collector 200. The drive signal is outputted from the hammer drill 101 to the dust collector 200 through a wiring of a different system from a wiring for supplying dust collector driving power to the dust collector 200. Further, the both wirings are electrically connected by the female connector 154 of the hammer drill 101 and the male plug 233 of the dust collector 200. The controller 234 drives the dust collector motor 231 based on the drive signal. Specifically, upon receiving the drive signal, the controller 234 drives the dust collector motor 231, and the hammer drill 101 and the dust collector 200 are driven substantially at the same time. The drive mode in which the hammer drill 101 and the dust collector 200 are simultaneously driven with the dust collector 200 attached to the hammer drill 101 is an example embodiment that corresponds to the “first drive mode” according to the present invention. The hammer drill 101 can also be driven without the dust collector 200 attached thereto. The drive mode in which the hammer drill 101 is driven without the dust collector 200 attached thereto is an example embodiment that corresponds to the “second drive mode” according to the present invention. Further, the drive signal and the trigger 109a are example embodiments that correspond to the “drive signal” and the “operation member”, respectively, according to the present invention.
(74) In driving the dust collector 200, the controller 234 supplies power supplied via the handle 109 of the hammer drill 101 to the dust collector motor 231 after lowering the voltage and converting the AC current into a DC current. Specifically, the controller 234 serves as a transformer and a convertor. The controller 234 supplies power to the dust collector motor 231 and controls the driving of the dust collector motor 231. Thus, the controller 234 controls rotation of the fan 232.
(75) When the fan 232 is rotated, as shown in
(76) After passing through the filter 226, the air is led to the fan 232 through the airflow path S (see
(77) When the operation of the trigger 109a is released to stop the driving of the driving motor 111, a stop signal is outputted to the dust collector 200 at the same time. For example, the trigger switch (not shown) is turned off by operating the trigger 109a, and supply of the minute current as the drive signal to the dust collector 200 is interrupted. This interruption or stop of the drive signal is utilized as a stop signal. The controller 234 stops the dust collector motor 231 based on the stop signal. Specifically, the controller 234 stops the dust collector motor 231 when a prescribed time (for example, three seconds) elapses from reception of the stop signal. Therefore, the dust collector 200 continues driving even after the hammer drill 101 stops driving. The stop signal is an example embodiment that corresponds to the “stop signal” according to the present invention.
(78) In the above-described embodiment, the handle 109 has the grip part 109A and the reinforcing part 109B, but it may be configured otherwise. For example, as shown in
(79) According to the above-described embodiment, the dust collector 200 is attached to the handle 109. Therefore, the handle 109 is utilized not only as a grip part to be held by a user but also as a dust collector mounting part to which the dust collector 200 is attached.
(80) According to the above-described embodiment, the dust collector 200 is attached to the body 103 and the handle 109 of the hammer drill 101. Specifically, the dust collector 200 is supported at plural points of the hammer drill 101. Therefore, the dust collector 200 is stably attached to the hammer drill 101.
(81) According to the above-described embodiment, the dust collector 200 is attached to the handle 109 and supplied with power via the handle 109. Therefore, the wiring for supplying power to the dust collector 200 is arranged inside the handle 109 of the hammer drill 101. Generally, in the power tool, mechanical system parts such as the driving mechanism for driving the tool accessory are not disposed inside the handle 109. Therefore, mechanical elements such as the driving mechanism and electrical elements such as the wiring are rationally arranged apart from each other.
(82) According to the above-described embodiment, the dust collector 200 is attached to the hammer drill 101 such that the heat radiation space 260, 270 is formed between the hammer drill 101 and the dust collector 200. In other words, the dust collector 200 is provided with the stepped portions 201a, 201b such that the heat radiation space 260, 270 is formed when the dust collector 200 is attached to the hammer drill 101. Therefore, the dust collector 200 does not block the opening 105a which is configured as the outlet for discharging the cooling air from the hammer drill 101. As a result, the cooling air generated by the cooling fan 112 is reliably discharged to the outside of the body 103.
(83) According to the above-described embodiment, the side wall of the controller 234 defines the airflow path S. Specifically, the controller 234 is arranged to be exposed to the airflow path S. With such a structure, the efficiency of cooling the controller 234 by the air flow generated by rotation of the fan 232 is enhanced. In other words, heat which is generated when the controller 234 operates as a transformer and a converter is efficiently dissipated.
(84) According to the above-described embodiment, in the air flow generated by rotation of the fan 232, the air serves as cooling air to cool the dust collector motor 231 and the controller 234 after passing through the filter 226. The dust is captured by the filter 226, and the air having passed through the filter 226 as clean air cools the dust collector motor 231 and the controller 234. Therefore, the influence of dust on the dust collector motor 231 and the controller 234 is suppressed.
(85) According to the above-described embodiment, even after the hammer drill 101 stops driving, the dust collector 200 continues driving. Specifically, the dust generated by machining the workpiece is collected by the dust collector 200 even after completion of the machining operation. Therefore, the dust is rationally collected by the dust collector 200.
(86) According to the above-described embodiment, when located at the sealing position, the opening sealing part 167 is flush with the opening edge of the opening 161, so that any space which allows dust to be accumulated is not formed in the opening 161. Therefore, dust is prevented from entering the female connector 154 when the male plug 233 pushes the opening sealing part 167. This effect is obtained unless a recess in which dust may be accumulated is formed in the opening 161. Therefore, the sealing position may also include a position where the opening sealing part 167 protrudes from the opening 161 to the outside of the female connector 154.
(87) According to the above-described embodiment, the opening sealing part 167 is moved in both the front-back (longitudinal) direction of the female connector 154 (the longitudinal direction of the hammer drill 101) and the transverse (crossing) direction crossing the longitudinal direction (the transverse direction of the hammer drill 101). Specifically, the opening sealing part 167 is moved in an oblique direction with respect to the longitudinal direction. If it is configured such that the opening sealing part 167 is moved only in the longitudinal direction, the opening sealing part 167 blocks entry of the male plug. If it is configured such that the opening sealing part 167 is moved only in the transverse direction, a recess in which dust is easily accumulated is formed in the opening 161. In this embodiment, however, it is configured such that the opening sealing part 167 is moved in an oblique direction with respect to the longitudinal direction. Therefore, the opening sealing part 167 is rationally moved in the longitudinal direction to seal and open the opening 161 and in the transverse direction to allow entry of the male plug 233 when the male plug 233 is inserted into the opening 161.
(88) According to the above-described embodiment, when the dust collector 200 is attached to the hammer drill 101, the opening sealing part 167 is moved from the sealing position to the open position. With such a structure, the timing when the opening sealing part 167 opens the opening 161 is optimized.
(89) In the above-described embodiment, it is configured such that the dust collector 200 is attached to the hammer drill 101 by engaging with the guide groove 151 and the handle 109 of the hammer drill 101, but it may be configured otherwise. For example, it may be configured such that the dust collector 200 is attached only to the handle 109 of the hammer drill 101 and fixedly held with respect to the hammer drill 101.
(90) In the above-described embodiment, it is configured such that the male plug 233 comes in contact with the opening sealing part 167 and moves the opening sealing part 167, but it may be configured otherwise. For example, the dust collector 200 may have a member other than the male plug 233 which comes in contact with the movable part 165 and moves the movable part 165. Further, the hammer drill 101 may be provided with a movable part control member for moving the movable part 165, a control device for controlling the movable part control member, and a detecting means for detecting attachment of the dust collector 200. In this case, in attaching the dust collector 200, the detecting means detects that the guide rail 251 of the dust collector 200 is engaged with the guide groove 151 of the hammer drill 101, and based on the detection result, the control device controls the movable part control member to move the movable part 165.
(91) In the above-described embodiment, it is configured such that the male plugs 233 are electrically connected to the metal terminals 156 of the female connector 154, but it may be configured otherwise. Specifically, the male plugs 233 and the female connector 154 may not be electrically connected but only mechanically connected to each other. In this case, the dust collector 200 is provided as an auxiliary machine and held with respect to the hammer drill 101 by mechanical engagement between the male plugs 233 and the female connector 154.
(92) In the above-described embodiment, the dust collector 200 is explained as a representative example of the auxiliary machine attached to the power tool of the present invention. As the auxiliary machine, however, a lighting device for illuminating a working area, a laser irradiation device for displaying a horizontal line and/or a vertical line by laser irradiation, or an information display for displaying information relating to the state of the hammer drill 101 may also be used.
(93) In the above-described embodiment, the present invention is applied to the hammer drill as a representative example of the power tool, but, for example, the present invention may also be applied to power tools in which dust is generated by machining a workpiece, such as an electric hammer, an electric drill, a multipurpose tool and a cutting tool.
(94) In view of the nature of the above-described invention, the dust collector and the power tool according to this invention can be provided with the following features. Each of the features can be used separately or in combination with the other, or in combination with the claimed invention.
(95) (Aspect 1)
(96) The handle connection part is connected to the handle of the power tool, so that the dust collector is fixedly attached to the handle.
(97) (Aspect 2)
(98) The body has a dust collector motor, a fan that is rotated by the dust collector motor, a tool body connection part that is connected to the tool body of the power tool, and a handle connection part that is connected to the handle of the power tool.
(99) (Aspect 3)
(100) The handle connection part has a male terminal,
(101) the handle has a female terminal that engages with the male terminal, and
(102) power is supplied from the handle to the dust collector when the male terminal is connected to the female terminal.
(103) (Aspect 4)
(104) The tool body of the power tool has a dust collector mounting part that extends in parallel to an extending direction of the driving axis of the tool accessory,
(105) the tool body connection part of the dust collector has an engagement part that engages with the dust collector mounting part so as to be slidable in the extending direction of the driving axis,
(106) the handle has a dust collector connection part to which the handle connection part of the dust collector is connected, and
(107) by sliding the engagement part from the tool accessory side toward the handle side in parallel to the extending direction of the driving axis with respect to the dust collector mounting part, the male terminal and the female terminal are engaged and electrically connected to each other, so that attachment of the dust collector to the power tool and engagement between the male terminal and the female terminal are completed substantially at the same time.
(108) (Aspect 5)
(109) One of the dust collector mounting part and the engagement part comprises a recess extending in the extending direction, and the other of the dust collector mounting part and the engagement part comprises a projection that engages with the recess.
(110) (Aspect 6)
(111) In an extending direction of a rotation axis of the dust collector motor, the dust collecting part is connected to one side of the body and the handle connection part is provided on the other side of the body, and
(112) the fan is arranged on the dust collecting part side with respect to the dust collector motor in the extending direction of the rotation axis of the dust collector motor.
(113) (Aspect 7)
(114) The dust collector as defined in aspect 6, wherein:
(115) the dust collector motor is disposed within the body such that the rotation axis of the dust collector motor is substantially parallel to the driving axis of the tool accessory when the dust collector is attached to the power tool,
(116) the handle connection part has a male terminal that protrudes from the body in the extending direction of the rotation axis of the dust collector motor,
(117) the handle has a female terminal that is engaged with the male terminal and electrically connected to the male terminal, and
(118) by sliding the dust collector with respect to the tool body in parallel to the extending direction of the rotation axis of the dust collector motor, attachment of the dust collector to the power tool and engagement between the male terminal and the female terminal are completed substantially at the same time.
(119) (Aspect 8)
(120) The sealing position is a position where the opening sealing part is aligned with the partition wall in the crossing direction.
(121) (Aspect 9)
(122) The sealing position is a position where the opening sealing part is aligned with the partition wall on a rear side of the partition wall when the female part is viewed from the opening part side in the longitudinal direction.
(123) (Aspect 10)
(124) The opening sealing part has an inclined surface extending in an oblique direction to the longitudinal direction.
(125) (Aspect 11)
(126) The opening has an inclined surface extending in an oblique direction to the longitudinal direction.
(127) (Aspect 12)
(128) The inclined surface of the opening sealing part is substantially parallel to the inclined surface of the opening.
(129) (Aspect 13)
(130) The dust collector is fixedly attached to the handle by connection of the handle connection part to the handle of the power tool.
(131) (Aspect 14)
(132) The body has a tool body connection part that houses a dust collector motor and a fan and is connected to the tool body of the power tool, and a handle connection part that is connected to the handle of the power tool.
(133) (Aspect 15)
(134) The tool body of the power tool has a dust collector mounting part that extends in parallel to an extending direction of the driving axis of the tool accessory,
(135) the tool body connection part of the dust collector has an engagement part that engages with the dust collector mounting part so as to be slidable in the extending direction of the driving axis,
(136) the handle has a dust collector connection part to which the handle connection part of the dust collector is connected, and
(137) by sliding the engagement part from the tool accessory side toward the handle side in parallel to the extending direction of the driving axis with respect to the dust collector mounting part, the male terminal and the female terminal are engaged and electrically connected to each other, so that attachment of the dust collector to the power tool and engagement between the male terminal and the female terminal are completed substantially at the same time.
(138) (Aspect 16)
(139) One of the dust collector mounting part and the engagement part comprises a recess extending in the extending direction, and the other of the dust collector mounting part and the engagement part comprises a projection that engages with the recess.
(140) (Aspect 17)
(141) The controller has a heat radiating plate, and the heat radiating plate forms at least part of the airflow path.
(142) (Aspect 18)
(143) The airflow path is formed between the dust collector motor and the controller in a direction perpendicular to a direction in which air flows through the airflow path.
(144) (Aspect 19)
(145) Air is sucked in through the opening of the dust collecting part and is discharged to the outside of the dust collector after passing through the filter, the controller and the fan in order within the airflow path.
(146) (Aspect 20)
(147) The controller is arranged between the filter and the fan in the direction of the rotation axis of the dust collector motor.
(148) (Aspect 21)
(149) The power tool to which the dust collector is attached has:
(150) a tool body having a front end region to which the tool accessory is coupled,
(151) a driving mechanism motor that is housed in the tool body,
(152) a driving mechanism that is driven by the driving mechanism motor and drives the tool accessory, and
(153) a handle that is connected to a rear end region of the tool body distant from the front end region in a driving axis extending direction in which a driving axis of the tool accessory extends, and extends in a crossing direction crossing the driving axis extending direction,
(154) the dust collector has:
(155) a dust collecting part having an opening for collecting dust, and
(156) a handle connection part that is connected to the dust collecting part and the handle of the power tool, and
(157) the dust collector is attached to the power tool by connecting the handle connection part to the handle.
(158) (Aspect 22)
(159) The dust collector is supplied with power from the handle via the handle connection part so that the dust collector motor is driven.
(160) (Aspect 23)
(161) The power tool with the dust collector, wherein:
(162) the power tool has an AC motor for driving the tool accessory and is configured such that the AC motor is driven by an AC current supplied from an external power source,
(163) the dust collector is configured such that an AC current is supplied via the power tool,
(164) the dust collector motor is configured as a DC motor, and
(165) the controller serves as a convertor for converting the AC current into a DC current.
Correspondences Between the Features of the Embodiment and the Features of the Invention
(166) The above-described embodiment is a representative example for embodying the present invention, and the present invention is not limited to the constructions that have been described as the representative embodiment. Correspondences between the features of the embodiment and the features of the invention are as follow:
(167) The hammer drill 101 is an example embodiment that corresponds to the “power tool” according to the present invention.
(168) The driving motor 111 is an example embodiment that corresponds to the “driving mechanism motor” according to the present invention.
(169) The cooling fan 112 is an example embodiment that corresponds to the “cooling fan” according to the present invention.
(170) The body 103 is an example embodiment that corresponds to the “tool body” according to the present invention.
(171) The motor housing 105 is an example embodiment that corresponds to the “tool body” according to the present invention.
(172) The gear housing 107 is an example embodiment that corresponds to the “tool body” according to the present invention.
(173) The opening 105a is an example embodiment that corresponds to the “outlet” according to the present invention.
(174) The handle 109 is an example embodiment that corresponds to the “handle” according to the present invention.
(175) The grip part 109A is an example embodiment that corresponds to the “grip part” according to the present invention.
(176) The reinforcing part 109B is an example embodiment that corresponds to the “connection part” according to the present invention.
(177) The protection space 261 is an example embodiment that corresponds to the “second space” according to the present invention.
(178) The motion converting mechanism 113 is an example embodiment that corresponds to the “driving mechanism” according to the present invention.
(179) The striking mechanism 115 is an example embodiment that corresponds to the “driving mechanism” according to the present invention.
(180) The power transmitting mechanism 117 is an example embodiment that corresponds to the “driving mechanism” according to the present invention.
(181) The trigger 109a is an example embodiment that corresponds to the “operation member” according to the present invention.
(182) The trigger 109a is an example embodiment that corresponds to the “trigger” according to the present invention.
(183) The guide groove 151 is an example embodiment that corresponds to the “first connection part” according to the present invention.
(184) The engagement groove 153 is an example embodiment that corresponds to the “second connection part” according to the present invention.
(185) The female connector 154 is an example embodiment that corresponds to the “second connection part” according to the present invention.
(186) The dust collector 200 is an example embodiment that corresponds to the “dust collector” according to the present invention.
(187) The body 201 is an example embodiment that corresponds to the “driving mechanism housing part” according to the present invention.
(188) The body 201 is an example embodiment that corresponds to the “body” according to the present invention.
(189) The body housing 201A is an example embodiment that corresponds to the “body” according to the present invention.
(190) The dust collecting part 210 is an example embodiment that corresponds to the “dust collecting part” according to the present invention.
(191) The opening 211 is an example embodiment that corresponds to the “opening” according to the present invention.
(192) The dust transferring part 215 is an example embodiment that corresponds to the “dust transferring part” according to the present invention.
(193) The storing part 225 is an example embodiment that corresponds to the “dust storing part” according to the present invention.
(194) The filter 226 is an example embodiment that corresponds to the “filter” according to the present invention.
(195) The controller 234 is an example embodiment that corresponds to the “controller” according to the present invention.
(196) The airflow path S is an example embodiment that corresponds to the “airflow path” according to the present invention.
(197) The dust collector motor 231 is an example embodiment that corresponds to the “dust collector motor” according to the present invention.
(198) The fan 232 is an example embodiment that corresponds to the “fan” according to the present invention.
(199) The guide rail 251 is an example embodiment that corresponds to the “tool body connection part” according to the present invention.
(200) The guide rail 251 is an example embodiment that corresponds to the “engagement part” according to the present invention.
(201) The latch 253 is an example embodiment that corresponds to the “tool body connection part” according to the present invention.
(202) The engagement projection 252 is an example embodiment that corresponds to the “handle connection part” according to the present invention.
(203) The male plug 233 is an example embodiment that corresponds to the “handle connection part” according to the present invention.
(204) The stepped portion 201a is an example embodiment that corresponds to the “space forming part” according to the present invention.
(205) The female connector 154 is an example embodiment that corresponds to the “female part” according to the present invention.
(206) The metal terminal 156 is an example embodiment that corresponds to the “female terminal” according to the present invention.
(207) The plug insertion part 160 is an example embodiment that corresponds to the “opening part” according to the present invention.
(208) The opening 161 is an example embodiment that corresponds to the “opening” according to the present invention.
(209) The dust collector 200 is an example embodiment that corresponds to the “auxiliary machine” according to the present invention.
(210) The dust collector motor 231 is an example embodiment that corresponds to the “dust collector motor” according to the present invention.
(211) The fan 232 is an example embodiment that corresponds to the “fan” according to the present invention.
(212) The male plug 233 is an example embodiment that corresponds to the “male part” according to the present invention.
(213) The male plug 233 is an example embodiment that corresponds to the “male terminal” according to the present invention.
DESCRIPTION OF THE NUMERALS
(214) 101 hammer drill 103 body 105 motor housing 105a opening 106 sliding guide 107 gear housing 107a bearing holding part 107b opening 108 bellows-like member 109 handle 109A grip part 109B reinforcing part 109C mounting part 109a trigger 109b engagement projection 109c trigger switch 110 mode changeover switch 111 driving motor 111a commutator 112 cooling fan 113 motion converting mechanism 115 striking mechanism 117 power transmitting mechanism 119 hammer bit 125 intermediate shaft 127 rotary body 129 swinging ring 131 cylindrical piston 131a air chamber 133 small-diameter gear 135 large-diameter gear 137 tool holder 137a bearing 143 striker 145 impact bolt 151 guide groove 152 body-side engagement part 153 engagement groove 154 female connector 155 connector body 156 metal terminal 157 first holding part 158 first inclined part 158a first guide surface 160 plug insertion part 161 opening 161a inclined surface 162 guide shaft 162a second inclined part 165 movable part 166 body 166a plug insertion hole 167 opening sealing part 167a inclined surface 168 second holding part 169 guide pin 170 coil spring 190 power cable 200 dust collector 201 body housing 201a stepped portion 201b stepped portion 210 dust collecting part 211 opening 215 dust transferring part 215a first transferring part 215b second transferring part 216 transfer hose 217 first extending part 218 second extending part 220 dust storing part 221a fixed part 221b movable part 222 pivot 223 latch 225 storing part 226 filter 230 driving part 231 dust collector motor 232 fan 233 male plug 233a plug holding part 233b coil spring 234 controller 250 mounting mechanism 251 guide rail 252 engagement projection 253 latch 255 handle connection part 260 heat radiation space 261 protection space 270 heat radiation space