Guided surface acoustic wave device providing spurious mode rejection
11309861 · 2022-04-19
Assignee
Inventors
Cpc classification
H03H9/02574
ELECTRICITY
H03H9/02818
ELECTRICITY
H03H9/6406
ELECTRICITY
International classification
H03H9/13
ELECTRICITY
Abstract
Embodiments of a Surface Acoustic Wave (SAW) device having a guided SAW structure that provides spurious mode suppression and methods of fabrication thereof are disclosed. In some embodiments, a SAW device includes a non-semiconductor support substrate, a piezoelectric layer on a surface of the non-semiconductor support substrate, and at least one interdigitated transducer on a surface of the piezoelectric layer opposite the non-semiconductor support substrate. A thickness of the piezoelectric layer, a SAW velocity of the piezoelectric layer, and an acoustic velocity of the non-semiconductor support substrate are such that a frequency of spurious modes above a resonance frequency of the SAW device is above a bulk wave cut-off frequency of the SAW device. In this manner, the spurious modes above the resonance frequency of the SAW device are suppressed.
Claims
1. A Surface Acoustic Wave (SAW) device, comprising: a non-semiconductor support substrate; a piezoelectric layer on a surface of the non-semiconductor support substrate; and at least one Interdigitated Transducer (IDT) on a surface of the piezoelectric layer opposite the non-semiconductor support substrate, wherein a thickness of the piezoelectric layer is less than two times λ, where λ is a wavelength of a resonance frequency of the SAW device, and a bulk wave cut-off frequency of the SAW device is greater than fa+(fa−fr)/2, where fr is the resonance frequency of the SAW device and fa is an anti-resonance frequency of the SAW device.
2. The SAW device of claim 1 wherein the piezoelectric layer comprises Lithium Tantalate.
3. The SAW device of claim 1 wherein the piezoelectric layer comprises Lithium Niobate.
4. The SAW device of claim 1 wherein a velocity of a slowest acoustic mode in a propagation direction of the non-semiconductor support substrate is less than 6,984 meters per second.
5. The SAW device of claim 1 wherein a velocity of a slowest acoustic mode in a propagation direction of the non-semiconductor support substrate is less than 6,000 meters per second.
6. The SAW device of claim 1 wherein a velocity of a slowest acoustic mode in a propagation direction of the non-semiconductor support substrate is less than 5,400 meters per second.
7. The SAW device of claim 1 wherein the piezoelectric layer is single crystal.
8. The SAW device of claim 1 wherein the non-semiconductor substrate is made from a wafer.
9. A Surface Acoustic Wave (SAW) device, comprising: a non-semiconductor support substrate; a piezoelectric layer on a surface of the non-semiconductor support substrate; and at least one Interdigitated Transducer (IDT) on a surface of the piezoelectric layer opposite the non-semiconductor support substrate, wherein a thickness of the piezoelectric layer is less than two times λ, where λ is a wavelength of a resonance frequency of the SAW device, and a velocity of a slowest acoustic mode in a propagation direction of the non-semiconductor support substrate is between 1.07 times a surface wave velocity in the at least one IDT and 6,984 meters per second.
10. The SAW device of claim 9 wherein the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is between 1.07 times the surface wave velocity in the at least one IDT and 6,000 meters per second.
11. The SAW device of claim 9 wherein the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is between 1.07 times the surface wave velocity in the at least one IDT and 5,400 meters per second.
12. The SAW device of claim 9 wherein the piezoelectric layer is single crystal.
13. The SAW device of claim 9 wherein the non-semiconductor support substrate is made from a wafer.
14. A Surface Acoustic Wave (SAW) device, comprising: a non-semiconductor support substrate; a piezoelectric layer on a surface of the non-semiconductor support substrate; and at least one Interdigitated Transducer (IDT) on a surface of the piezoelectric layer opposite the non-semiconductor support substrate, wherein a thickness of the piezoelectric layer is less than a defined maximum thickness of the piezoelectric layer that supports spurious mode suppression, the defined maximum thickness of the piezoelectric layer being a function of both a SAW velocity of the piezoelectric layer and a velocity of a slowest acoustic mode in a propagation direction of the non-semiconductor support substrate.
15. The SAW device of claim 14 wherein: there are no dielectric layers between the non-semiconductor support substrate and the piezoelectric layer; and the defined maximum thickness of the piezoelectric layer is, in units of λ, 1.76−2.52×10.sup.−4×(V.sub.sub+4210−V.sub.piezo), where V.sub.sub is the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate and V.sub.piezo is the SAW velocity of the piezoelectric layer in units of meters per second.
16. The SAW device of claim 15 wherein the thickness of the piezoelectric layer is greater than 0.05 times λ, where λ is a wavelength of a resonance frequency of the SAW device, and the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is less than 6,984 meters per second.
17. The SAW device of claim 15 wherein the thickness of the piezoelectric layer is greater than 0.1 times λ, where λ is the wavelength of the resonance frequency of the SAW device, and the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is less than 6,984 meters per second.
18. The SAW device of claim 15 wherein the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is less than 6,000 meters per second.
19. The SAW device of claim 15 wherein the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is less than 5,400 meters per second.
20. The SAW device of claim 14 wherein: there are no dielectric layers between the non-semiconductor support substrate and the piezoelectric layer; the piezoelectric layer comprises rotated Y-cut, X propagation Lithium Tantalate (LT); and the defined maximum thickness of the piezoelectric layer is, in units of λ, 1.76−2.52×10.sup.−4×(V.sub.sub+4210−(−2.435×10.sup.−9θ.sup.6+1.103×10.sup.−6θ.sup.5−1.719×10.sup.−4θ.sup.4+1.145×10.sup.−2θ.sup.3−4.229×10.sup.−1θ.sup.2+9.765θ+4.103×10.sup.3)), where V.sub.sub is the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate in units of meters per second and θ is a cut-angle of the rotated Y-cut, X propagation LT in units of degrees.
21. The SAW device of claim 14 further comprising a Silicon Oxide dielectric layer between the non-semiconductor support substrate and the piezoelectric layer, wherein: the defined maximum thickness of the piezoelectric layer is, in units of λ, 1.76−2.52×10.sup.−4×(V.sub.sub+4210−V.sub.piezo)−0.50×T.sub.SiO2, where V.sub.sub is the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate in units of meters per second and V.sub.piezo is the SAW velocity of the piezoelectric substrate in units of meters per second and T.sub.SiO2 is the thickness of the Silicon Oxide dielectric layer in units of wavelength λ.
22. The SAW device of claim 21 wherein the thickness of the piezoelectric layer is greater than 0.05 times λ, where λ is a wavelength of a resonance frequency of the SAW device, and the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is less than 6,984 meters per second.
23. The SAW device of claim 21 wherein the thickness of the piezoelectric layer is greater than 0.1 times λ, where λ is a wavelength of a resonance frequency of the SAW device, and the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is less than 6,984 meters per second.
24. The SAW device of claim 21 wherein the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is less than 6,000 meters per second.
25. The SAW device of claim 21 wherein the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate is less than 5,400 meters per second.
26. The SAW device of claim 14 further comprising a Silicon Oxide dielectric layer between the non-semiconductor support substrate and the piezoelectric layer, wherein: the piezoelectric layer comprises rotated Y-cut, X propagation Lithium Tantalate (LT); and the defined maximum thickness of the piezoelectric layer is, in units of λ, 1.76−2.52×10.sup.−4×{V.sub.sub+4210−(−2.435×10.sup.−9θ.sup.6+1.103×10.sup.−6θ.sup.5−1.719×10.sup.−4θ.sup.4+1.145×10.sup.−2θ.sup.3−4.229×10.sup.−1θ.sup.2+9.7650+4.103×10.sup.3)}−0.50×T.sub.SiO2, where V.sub.sub is the velocity of the slowest acoustic mode in the propagation direction of the non-semiconductor support substrate in units of meters per second, θ is a cut-angle of the rotated Y-cut, X propagation LT in units of degrees, and T.sub.SiO2 is a thickness of the Silicon Oxide dielectric layer in units of wavelength λ.
27. The SAW device of claim 14 further comprising a Silicon Oxide dielectric layer between the non-semiconductor support substrate and the piezoelectric layer, wherein a thickness of the Silicon Oxide dielectric layer is less than 0.1 times λ, where λ is a wavelength of a resonance frequency of the SAW device.
28. The SAW device of claim 14 wherein the piezoelectric layer is single crystal.
29. The SAW device of claim 14 wherein the non-semiconductor support substrate is made from a wafer.
Description
BRIEF DESCRIPTION OF THE DRAWING FIGURES
(1) The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure, and together with the description serve to explain the principles of the disclosure.
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DETAILED DESCRIPTION
(19) The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
(20) It should be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present disclosure. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
(21) It should also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
(22) It should be understood that, although the terms “upper,” “lower,” “bottom,” “intermediate,” “middle,” “top,” and the like may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed an “upper” element and, similarly, a second element could be termed an “upper” element depending on the relative orientations of these elements, without departing from the scope of the present disclosure.
(23) The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
(24) Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having meanings that are consistent with their meanings in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
(25) Before describing embodiments of the present disclosure, a discussion of Surface Acoustic Wave (SAW) devices and some associated problems is beneficial. SAW filters use the propagation of acoustic waves at the surface of a piezoelectric substrate.
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(27) Guided SAW devices (i.e., SAW devices having a guided SAW structure) have a layered substrate where a layer of piezoelectric material, which is referred to here as a piezoelectric layer, is bonded or deposited on (e.g., directly on) the surface of a support, or carrier, substrate. As compared to conventional SAW devices, guided SAW devices have an improved quality factor (Q), an improved electromechanical coupling factor (K2), and an improved Thermal Coefficient of Frequency (TCF). However, unwanted spurious modes are typically generated in a guided SAW structure, which hinders a practical use of a guided SAW device. In particular, in a guided SAW device, spurious modes are generated above the resonance frequency of the guided SAW device and, as a result, out of band rejection specifications may not be satisfied.
(28) Embodiments of a SAW device having a guided SAW structure (i.e., a guided SAW device) that provide suppression of spurious modes above a resonance frequency of the SAW device are disclosed. In some embodiments, a guided SAW device includes a support, or carrier, substrate of a non-semiconductor material, a piezoelectric layer on a surface of the carrier substrate, and a metal transducer on a surface of the piezoelectric layer opposite the carrier substrate. A thickness of the piezoelectric layer is optimized, taking into consideration a SAW velocity of the piezoelectric layer and an acoustic velocity of the support substrate, to suppress spurious modes above the resonance frequency of the guided SAW device. In particular, in some embodiments, the thickness of the piezoelectric layer, the SAW velocity of the piezoelectric layer, and the acoustic velocity of the support substrate are such that a frequency of a spurious mode (e.g., a spurious mode above the resonance frequency of the guided SAW device that is, as compared to other spurious modes above the resonance frequency of the guided SAW device, closest to the resonance frequency of the guided SAW device) is greater than a cut-off frequency (also referred to as the bulk wave cut-off frequency) of the SAW device. In some embodiments, the thickness of the piezoelectric layer, a cut-angle of the piezoelectric layer (where the SAW velocity of the piezoelectric layer is a function of the cut-angle of the piezoelectric layer), and the acoustic velocity of the support substrate are such that a frequency of a spurious mode (e.g., a spurious mode above the resonance frequency of the guided SAW device that is, as compared to other spurious modes above the resonance frequency of the guided SAW device, closest to the resonance frequency of the guided SAW device) is greater than the cut-off frequency (also referred to as the bulk wave cut-off frequency) of the SAW device. In some embodiments, the thickness of the piezoelectric layer is less than a defined maximum thickness of the piezoelectric layer that provides spurious mode rejection, where the defined maximum thickness of the piezoelectric layer that provides spurious mode rejection is a function of both a SAW velocity in the piezoelectric layer (which is a function of the cut-angle of the piezoelectric layer) and an acoustic velocity in the support substrate (i.e., the velocity of a slowest acoustic mode in the propagation direction in the support substrate). In other words, embodiments of the present disclosure suppress spurious modes by selecting a piezoelectric layer thickness as a function of the SAW velocity in the piezoelectric layer (which is a function of the cut-angle of the piezoelectric layer) and the acoustic velocity in the support substrate (i.e., the velocity of the slowest acoustic mode in the propagation direction in the support substrate), thereby keeping higher Q, higher K2, and better TCF. Further, the support substrate is not a semiconductor, which degrades resonator Q due to its conductivity.
(29) In this regard,
(30) If the Bulk Acoustic Wave (BAW) velocity of the slowest acoustic mode of the support substrate 22 in the direction of propagation of the SAW is larger than the velocity of the guided SAW device 20, then it is possible to guide the acoustic energy inside the piezoelectric layer 26, and the loss into the bulk can be cancelled. Several intermediate layers (e.g., the one or more additional layers 24) can be placed between the piezoelectric layer 26 and the support substrate 22. These layers can be used to improve the acoustic guiding or the piezoelectric coupling, or reduce temperature sensitivity, or they may be required for the manufacturing process of the guided SAW device 20. For example, this type of approach has been proposed in U.S. Pat. No. 6,445,265, entitled DEVICE WITH ACOUSTIC WAVES GUIDED IN A FINE PIEZOELECTRIC MATERIAL FILM BONDED WITH A MOLECULAR BONDING ON A BEARING SUBSTRATE AND METHOD FOR MAKING THE SAME, issued Sep. 3, 2002; French Patent No. 2788176, entitled DISPOSITIF A ONDES ACOUSTIQUES GUIDEES DANS UNE FINE COUCHE DE MATERIAU PIEZO-ELECTRIQUE COLLEE PAR UNE COLLE MOLECULAIRE SUR UN SUBSTRAT PORTEUR ET PROCEDE DE FABRICATION, issued May 25, 2001; Solal, M. et al., “Oriented Lithium Niobate Layers Transferred on 4” [100] Silicon Wafer for RF SAW Devices,” Proceedings of the 2002 IEEE Ultrasonics Symposium, Vol. 1, Oct. 8-11, 2002, pages 131-134 (hereinafter “Solal)”); and Pastureaud, T. et al., “High-Frequency Surface Acoustic Waves Excited on Thin-Oriented LiNbO.sub.3 Single-Crystal Layers Transferred onto Silicon,” IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, Vol. 54. No. 4, April 2007, pages 870-876 (hereinafter “Pastureaud”). These documents disclose a SAW device built on a thin layer of piezoelectric material on top of a carrier substrate. Other layers can be present between the piezoelectric layer 26 and the support substrate 22. These intermediate layers are usually dielectric layers, but in some cases it was proposed to use metallic layers. Piezoelectric layers are also possible. The velocity in the carrier substrate is large enough to allow the acoustic wave to be guided.
(31) As discussed above, conventional guided SAW devices generate spurious modes above the resonance frequency of the SAW device. In order to suppress these spurious modes, the thickness (t.sub.piezo) of the piezoelectric layer 26, the SAW velocity in the piezoelectric layer 26, and the slowest acoustic velocity in the support substrate 22 in the direction of propagation are such that the frequency of the spurious modes is greater than the bulk cut-off frequency of the guided SAW device 20. Note that the spurious modes are the modes linked to the thickness of the piezoelectric layer 26 and the dielectric layer(s) 14. They are higher order or other guided modes in the structure. There may be some other spurious modes (e.g., transverse modes) which are not the modes of interest in the present disclosure. More specifically, the thickness (t.sub.piezo) of the piezoelectric layer 26, the SAW velocity of the piezoelectric layer 26 (where changing the SAW velocity of the piezoelectric layer 26 is equivalent to changing the acoustic velocity of the support substrate 22), and the acoustic velocity of the support substrate 22 (i.e., the velocity of the slowest acoustic mode in the support substrate 22 in the direction of propagation) are such that the frequency of the spurious modes is greater than the cut-off frequency of the guided SAW device 20. Note that the SAW velocity of the piezoelectric layer 26 is sometimes referred to herein simply as the velocity of the piezoelectric layer 26. Similarly, the acoustic velocity of the support substrate 22 is sometimes referred to herein simply as the velocity of the support substrate 22.
(32) In some embodiments, the velocity of the piezoelectric layer 26 is a function of the cut-angle of the piezoelectric material used for the piezoelectric layer 26 such that the thickness (t.sub.piezo) of the piezoelectric layer 26 and the cut-angle of the piezoelectric layer 26 are such that, when taken together with the velocity of the support substrate 22, the frequency of the spurious modes is greater than the cut-off frequency of the guided SAW device 20. In other words, in some embodiments, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than a defined maximum thickness of the piezoelectric layer 26 that provides spurious mode suppression, where the defined maximum thickness of the piezoelectric layer 26 is a function of the velocity in the piezoelectric layer 26 (which is a function of the cut-angle of the piezoelectric layer 26) and the velocity in the support substrate 22.
(33) A discussion of specific limitations on the thickness of the piezoelectric layer 26 and the velocity of the support substrate 22 will now be provided for some specific examples of the guided SAW device 20 in which the piezoelectric layer 26 is Lithium Tantalate (LiTaO.sub.3, which is referred to herein as LT). However, this description can be easily extended to other types of piezoelectric materials such as, for example, Lithium Niobate (LiNbO.sub.3, which is referred to herein as LN). Further, in some examples, the LT is rotated, Y-cut LT. The orientation of the LT may be, for example, between Y and Y+60 degrees. In some alternative embodiments, the piezoelectric layer is 27 is rotated, Y-cut LN. The orientation of the LN may be, for example, between Y-20 degrees and Y+60 degrees.
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(36) As discussed above, the simulation of
T.sub.LT<1.76−2.52×10.sup.−4×V.sub.sub (1)
where T.sub.LT is the thickness of the 42LT in units of λ, V.sub.sub is the slowest acoustic velocity of the support substrate 22 in the propagation direction in units of meters per second (m/s), and V.sub.sub is less than 6984 m/s.
(37) The simulation results shown in
V.sub.LT=−2.435×10.sup.−9θ.sup.6+1.103×10.sup.−6θ.sup.5−1.719×10.sup.−4θ.sup.4+1.145×10.sup.−2θ.sup.3−4.229×10.sup.−1θ.sup.2+9.765θ+4.103×10.sup.3 (2)
where θ is the LT cut-angle in degrees. Using Equation (2), Equation (1) can then be modified to represent the maximum LT thickness that provides spurious mode suppression as a function of the velocity of the support substrate 22 and the cut-angle of the LT as follows:
T.sub.LT<1.76−2.52×10.sup.−4×(V.sub.sub+4210−V.sub.LT) (3)
Substituting for V.sub.LT gives:
T.sub.LT<1.76−2.52×10.sup.−4×(V.sub.sub+4210−(−2.435×10.sup.−9θ.sup.6+1.103×10.sup.−6θ.sup.5−1.719×10.sup.−4θ.sup.4+1.145×10.sup.−2θ.sup.3−4.229×10.sup.−1θ.sup.2+9.765θ+4.103×10.sup.3)) (4)
Thus, Equation (4) defines the maximum LT thickness that provides spurious mode suppression as a function of both the support substrate 22 velocity (V.sub.sub) and the cut-angle of the LT (equivalently the velocity of the support substrate).
(38) It should be noted that Equation (3) above can be generalized as follows:
T.sub.piezo<1.76−2.52×10.sup.−4×(V.sub.sub+4210−V.sub.piezo),
where T.sub.piezo the thickness of the piezoelectric layer 26 and V.sub.piezo is the SAW velocity of the piezoelectric layer 26. The velocity of the piezoelectric layer 26 will vary depending on the piezoelectric material used. Equations (3) and (4) above provide an example for LT; however, other piezoelectric materials such as, e.g., LN, may alternatively be used.
(39) Accordingly, in some embodiments of the guided SAW device 20 of
(40) Above, a discussion is provided for the maximum thickness of the piezoelectric layer 26 that provides spurious mode rejection. As for the minimum thickness of the piezoelectric layer 26, if the piezoelectric layer 26 is too thin, the piezoelectric coupling will be lost. When there is no dielectric layer(s) (e.g., no Silicon Oxide) between the piezoelectric layer 26 and the support substrate 22, the minimum thickness of the piezoelectric layer 26 is, at least in some embodiments, is 0.1λ in order to, e.g., have enough coupling, as illustrated by the simulation results shown in
(41) It should also be noted that, in the guided SAW device 20, waves are guided into the piezoelectric layer 26 when the frequency of those waves is below the cut-off frequency of the guided SAW device 20. So, as illustrated in
(42) Thus, in some embodiments, the guided SAW device 20 does not include any dielectric layer(s) between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, the (bulk wave) cut-off frequency of the guided SAW device 20 is more than fa+(fa−fr)/2, and V.sub.sub is less than 6,984 m/s. In some other embodiments, the guided SAW device 20 does not include any dielectric layer(s) between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, the (bulk wave) cut-off frequency of the guided SAW device 20 is more than fa+(fa−fr)/2, and V.sub.sub is less than 6,000 m/s. In some other embodiments, the guided SAW device 20 does not include any dielectric layer(s) between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, the (bulk wave) cut-off frequency of the guided SAW device 20 is more than fa+(fa−fr)/2, and V.sub.sub is less than 5,400 m/s.
(43) In some other embodiments, the guided SAW device 20 does not include any dielectric layer(s) between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, and V.sub.sub is between 1.07 times the surface wave velocity in the metal transducer 28 and 6,984 m/s. In some other embodiments, the guided SAW device 20 does not include any dielectric layer(s) between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, and V.sub.sub is between 1.07 times the surface wave velocity in the metal transducer 28 and 6,000 m/s. In some other embodiments, the guided SAW device 20 does not include any dielectric layer(s) between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, and V.sub.sub is between 1.07 times the surface wave velocity in the metal transducer 28 and 5,400 m/s.
(44) In some other embodiments, the guided SAW device 20 includes a Silicon Oxide (SiO.sub.x) or Silicon Dioxide (SiO.sub.2) dielectric layer between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, the (bulk wave) cut-off frequency of the guided SAW device 20 is more than fa+(fa−fr)/2, and V.sub.sub is less than 6,984 m/s. In some other embodiments, the guided SAW device 20 includes a SiO.sub.x or SiO.sub.2 dielectric layer between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, the (bulk wave) cut-off frequency of the guided SAW device 20 is more than fa+(fa−fr)/2, and V.sub.sub is less than 6,000 m/s. In some other embodiments, the guided SAW device 20 includes a SiO.sub.x or SiO.sub.2 dielectric layer between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, the (bulk wave) cut-off frequency of the guided SAW device 20 is more than fa+(fa−fr)/2, and V.sub.sub is less than 5,400 m/s.
(45) In some other embodiments, the guided SAW device 20 includes a SiO.sub.2 dielectric layer between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, and V.sub.sub is between 1.07 times the surface wave velocity in the metal transducer 28 and 6,984 m/s. In some other embodiments, the guided SAW device 20 includes a SiO.sub.2 dielectric layer between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, and V.sub.sub is between 1.07 times the surface wave velocity in the metal transducer 28 and 6,000 m/s. In some other embodiments, the guided SAW device 20 includes a SiO.sub.2 dielectric layer between the support substrate 22 and the piezoelectric layer 26, the thickness (t.sub.piezo) of the piezoelectric layer 26 is less than 2λ, and V.sub.sub is between 1.07 times the surface wave velocity in the metal transducer 28 and 5,400 m/s.
(46) In implementation, if the piezoelectric layer 26 is too thin, it is difficult to control piezoelectric layer thickness and uniformity over a wafer. As such, in some embodiments, the preferable thickness of the piezoelectric layer 26 is 0.25λ or more. As illustrated in
(47) The maximum thickness of the piezoelectric layer 26 defined by Equation (4) above is for LT and for when there is no dielectric layer(s) (e.g., no SiO.sub.2) between the support substrate 22 and the piezoelectric layer 26. However, if a dielectric layer(s) such as SiO.sub.2 is placed between the support substrate 22 and the piezoelectric layer 26, the resonance frequency of the guided SAW device 20 becomes lower due to the slower velocity of the dielectric layer(s). As such, a thinner piezoelectric layer 26 is needed for spurious mode suppression as compared to that needed when there is no dielectric layer(s) between the support substrate 22 and the piezoelectric layer 26.
T.sub.LT<1.76−2.52×10.sup.−4×(V.sub.sub+4210−V.sub.LT)−0.50×T.sub.SiO2 (5)
where T.sub.SiO2 is the thickness of the SiO.sub.2 dielectric layer in wavelengths. Note that for the more general case where the piezoelectric layer 26 can be LT or some other material (e.g., LN), Equation (5) becomes:
T.sub.piezo<1.76−2.52×10.sup.−4×(V.sub.sub+4210−V.sub.piezo)−0.50×T.sub.SiO2
Substituting for V.sub.LT in Equation (5) gives:
T.sub.LT<1.76−2.52×10.sup.−4×{V.sub.sub+4210−(−2.435×10.sup.−9θ.sup.6+1.103×10.sup.−6θ.sup.5−1.719×10.sup.−4θ.sup.4+1.145×10.sup.−2θ.sup.3−4.229×10.sup.−1θ.sup.2+9.765θ+4.103×10.sup.3)}−0.50×T.sub.SiO2 (6)
Thus, Equation (6) defines the maximum thickness of the piezoelectric layer 26 when using LT as the piezoelectric layer 26 and when including a SiO.sub.2 dielectric layer between the support substrate 22 and the piezoelectric layer 26. Thus, in some embodiments of the guided SAW device 20, the piezoelectric layer 26 is rotated Y-cut LT having a thickness that is less than the maximum thickness defined in Equation (6). In some embodiments, the thickness of the piezoelectric layer 26 is between 0.05λ and the maximum thickness defined in Equation (6). In other embodiments, the thickness of the piezoelectric layer 26 is between 0.1λ and the maximum thickness defined in Equation (6). In other embodiments, the thickness of the piezoelectric layer 26 is between 0.25λ and the maximum thickness defined in Equation (6). In other embodiments, the thickness of the piezoelectric layer 26 is between 0.4λ and the maximum thickness defined in Equation (6).
(48) Note that while Equation (6) is derived for LT and SiO.sub.2, the maximum thickness of the piezoelectric layer 26 that provides spurious mode suppression may be derived in the same manner for other dielectric materials and/or other piezoelectric materials. The use of LT and SiO.sub.2 is only an example. Fluorine (F) or other atom-doped SiO.sub.2 may be used for the layer(s) between the piezoelectric layer 26 and the support substrate 22 as well as for the passivation layer(s). Further note that Equation (6) remains valid whether the SiO.sub.2 is doped with F or some other atom.
(49)
(50) The metal transducer 28 is then formed on (e.g., directly on) the surface of the piezoelectric layer 26 opposite the additional layer(s) 14 (if present) and the support substrate 22, as illustrated in
(51)
(52) The metal transducer 28 is then formed on (e.g., directly on) the surface of the piezoelectric layer 26 opposite the additional layer(s) 14 (if present) and the support substrate 22, as illustrated in
(53) The present disclosure provides for, but is not limited to, the following: A Surface Acoustic Wave (SAW) device without Silicon Dioxide (SiO.sub.2) on a piezoelectric/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2 lambdas (λ) and bulk wave cutoff frequency is more than fa+(fa−fr)/2 and V.sub.sub is less than 6,984 meters per second (m/s); or on a piezoelectric/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and bulk wave cutoff frequency is more than fa+(fa−fr)/2 and V.sub.sub is less than 6,000 m/s; or on a piezoelectric/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and bulk wave cutoff frequency is more than fa+(fa−fr)/2 and V.sub.sub is less than 5,400 m/s; or on a piezoelectric/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and V.sub.sub is between 1.07 times the surface wave velocity in the Interdigitated Transducer (IDT) and 6,984 m/s; or on a piezoelectric/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and V.sub.sub is between 1.07 times the surface wave velocity in the IDT and 6,000 m/s; or on a piezoelectric/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and V.sub.sub is between 1.07 times the surface wave velocity in the IDT and 5,400 m/s wherein the piezoelectric material is Lithium Tantalate (LiTaO.sub.3; LT) or Lithium Niobate (LiNbO.sub.3) wherein the piezoelectric material is rotated Y-cut LT and LT thickness is less than 1.76−2.52e−4×{Vsub+4210−(−2.435e−9 θ.sup.6+1.103e−6 θ.sup.5−1.719e−4 θ.sup.4+1.145e−2 θ.sup.3−4.229e−1 θ.sup.2+9.765 θ+4.103e+3)} (in λ), where V.sub.sub is the velocity in the substrate (in meters per second (m/s)), and θ is the LT cut-angle (in degrees) wherein the piezoelectric thickness is greater than 0.10λ. A Surface Acoustic Wave (SAW) device with Silicon Dioxide (SiO.sub.2) on a piezoelectric/SiO.sub.2/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2 lambdas (λ) and bulk wave cutoff frequency is more than fa+(fa−fr)/2 and V.sub.sub is less than 6,984 m/s; or on a piezoelectric/SiO.sub.2/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and bulk wave cutoff frequency is more than fa+(fa−fr)/2 and V.sub.sub is less than 6,000 m/s; or on a piezoelectric/SiO.sub.2/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and bulk wave cutoff frequency is more than fa+(fa−fr)/2 and V.sub.sub is less than 5,400 m/s; or on a piezoelectric/SiO.sub.2/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and V.sub.sub is between 1.07 times the surface wave velocity in the Interdigital Transducer (IDT) and 6,984 m/s; or on a piezoelectric/SiO.sub.2/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and V.sub.sub is between 1.07 times the surface wave velocity in the IDT and 6,000 m/s; or on a piezoelectric/SiO.sub.2/non-semiconductor substrate, wherein the piezoelectric thickness is less than 2λ and V.sub.sub is between 1.07 times the surface wave velocity in the IDT and 5,400 m/s wherein the piezoelectric material is Lithium Tantalate (LiTaO.sub.3; LT) or Lithium Niobate (LiNbO.sub.3) wherein the piezoelectric material is rotated Y-cut LT and LT thickness is less than 1.76−2.52e−4×{Vsub+4210−(−2.435e−9 θ.sup.6+1.103e−6 θ.sup.5−1.719e−4 θ.sup.4+1.145e−2 θ.sup.3−4.229e−1 θ.sup.2+9.765 θ+4.103e+3)}−0.50×TSiO.sub.2 (in λ), where Vsub is the velocity in substrate (in meters per second (m/s)), θ is the LT cut-angle (in degrees), and TSiO.sub.2 is the SiO.sub.2 thickness (in λ) wherein the piezoelectric thickness is greater than 0.05λ wherein the SiO.sub.2 thickness less than 0.1λ wherein the piezoelectric layer is single crystal (not deposited film) wherein the non-semiconductor substrate is made from wafer (not deposited film). A SAW filter or a SAW duplexer on the substrate.
(54) Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.