Method and apparatus for installing an assurance cap onto a fluid connector using optical and induction sensors
11306854 · 2022-04-19
Assignee
Inventors
Cpc classification
F16L2201/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25B27/0028
PERFORMING OPERATIONS; TRANSPORTING
F16H57/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L37/1225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0412
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L37/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A tool for installing an assurance cap on a fluid connector assembly, the fluid connector assembly including a connector body including a resilient clip and a tubular member operatively arranged to be connected in the connector body, the tool including an annular groove arranged to engage an end of the assurance cap and a proximity sensor operatively arranged to detect the position of the tool relative to the connector body.
Claims
1. A tool for installing an assurance cap on a fluid connector assembly, the fluid connector assembly comprising a connector body including a resilient clip and a tubular member operatively arranged to be connected in the connector body, the tool comprising: a body including a radially inward facing surface; the radially inward facing surface comprising an annular groove arranged to engage an end of the assurance cap; and, a proximity sensor operatively arranged within the body to detect the position of the tool relative to the connector body.
2. The tool as recited in claim 1, wherein the proximity sensor is an inductive proximity sensor.
3. The tool as recited in claim 1, wherein the proximity sensor is operatively arranged to detect a position relative to a raised shoulder of the connector body.
4. The tool as recited in claim 3, wherein the proximity sensor is operatively arranged to send a signal indicating the position of the proximity sensor relative to the raised shoulder to a remote location.
5. The tool as recited in claim 1, further comprising an optical sensor arranged in the annular groove.
6. The tool as recited in claim 5, wherein the optical sensor is operatively arranged to detect if the assurance cap is properly positioned within the annular groove.
7. The tool as recited in claim 6, wherein the optical sensor is operatively arranged to send a signal indicating the position of the assurance cap within the annular groove to a remote location.
8. A method for installing an assurance cap on a fluid connector assembly, wherein the fluid connector assembly comprises a connector body including a resilient clip and a tubular member operatively arranged to be connected in the connector body, the method comprising: providing a tool including a body, the body comprising a radially inward facing surface including an annular groove arranged to engage an end of the assurance cap and a proximity sensor; displacing, using the tool, the assurance cap axially along the tubular member; and, detecting, using the proximity sensor, a position of the tool relative to the connector body.
9. The method as recited in claim 8, further comprising: sending, using the proximity sensor, a signal indicating the position of the tool relative to the connector body to a remote location.
10. The method as recited in claim 8, further comprising: providing an optical sensor in the annular groove of the tool; and, detecting, using the optical sensor, if the assurance cap is properly engaged with the annular groove.
11. The method as recited in claim 10, further comprising: sending, using the optical sensor, a signal indicating the position of the assurance cap within the annular groove to a remote location.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
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DETAILED DESCRIPTION
(12) At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements. It is to be understood that the claims are not limited to the disclosed aspects.
(13) Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the claims.
(14) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure pertains. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the example embodiments.
(15) It should be appreciated that the term “substantially” is synonymous with terms such as “nearly,” “very nearly,” “about,” “approximately,” “around,” “bordering on,” “close to,” “essentially,” “in the neighborhood of,” “in the vicinity of,” etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term “proximate” is synonymous with terms such as “nearby,” “close,” “adjacent,” “neighboring,” “immediate,” “adjoining,” etc., and such terms may be used interchangeably as appearing in the specification and claims. The term “approximately” is intended to mean values within ten percent of the specified value.
(16) Referring now to
(17) Tubular member 24 is generally made of a metallic material, but rigid plastic material may also be employed. Tubular member 24 has a generally constant diameter extending from first end 22.
(18) Head section 30 extends from first end 22 at first diameter portion 32 to outward extending tapered portion 34, which terminates at a large diameter end of radially outward extending shoulder 36.
(19) Connector body 26 can be, but is not necessarily, integrally made from a single piece of metallic or plastic material. Body 26 has through bore 40 extending from first end 42 to an opposite second end 44. Bore 40 need not have a constant diameter between first and second ends 42 and 44. Annular internal groove 46 is formed in body 26 intermediate first and second ends 42 and 44 and receives seal member 48, such as a O-ring, for sealing tubular member 24 to body 26 and to prevent fluid leakage therebetween.
(20) As described above, body 26 has externally threaded end portion 28 spaced from first end 42. Recessed radially inward extending groove 50 can be formed in certain applications adjacent one end of threaded section 28 and continuous annular collar 52 to receive a washer (not shown). Hexagonal outwardly projecting portion 54 is formed adjacent annular collar 52. Reduced diameter receiving portion 56 having a generally constant diameter extends from one end of hexagonal portion 54 to second end 44 of body 26. Recessed, outward opening, annular groove 58 is formed in receiving portion 56. Groove 58 has a constant closed inner end facing bore 40 in body 26, which is interrupted by one or more circumferentially spaced slots.
(21) Resilient clip 60 is mounted in groove 58. Resilient clip 60 can be, but need not necessarily be formed of a single piece of spring wire. Resilient clip 60 can be formed with inwardly extending protrusions, which project through the slots in groove 58, when resilient clip 60 is in a relaxed state behind shoulder 36 on tubular member 34 to lock tubular member 24 to connector body 26.
(22) When first end 22 of tubular member 24 is inserted into receiving portion 56 of body 26, first end 22 and head portion 32 of tubular member 24 slide through receiving portion 56 toward first end 42 of body 26. The inward extending protrusions on resilient clip 60 seated in groove 58 slide along tapered portion 34 on tubular member 24 causing resilient clip 60 to expand radially outward moving the protrusions on resilient clip 60 out of bore 40 until shoulder 36 on outward tapered portion 34 of tubular member 24 slides past one end of the resilient clip. At this point, the protrusions on resilient clip 60 snap radially inward behind shoulder 36 locking tubular member 24 in body 26. Also at this point during the insertion process, the outermost portions of resilient clip 60 are fully contained within groove 58 below the outer surface of receiving portion 56 of body 26.
(23) A prior art assurance cap 62 shown in
(24) In the event that tubular member 24 is not fully inserted into body 26 such that it is not in the position shown in
(25)
(26) Assurance cap 70, shown in an assembled position in
(27) In this aspect, assurance cap 70 is in the form of annular body 72 having first end 74, opposed second end 76, and intermediate sidewall 78 extending between first and second ends 74 and 76. At least one or a plurality of slots 80, with three slots 80 shown by example are formed through first end 74 and a portion of sidewall 78 to separate sidewall 78 into a plurality of fingers with three fingers 82, 84, and 86 being shown by example in
(28) First end 74 of each of fingers 82, 84, and 86 has rounded over end portion 90, which terminates in radially inward extending edge 92 forming shoulder 94. Shoulder 94 is configured to snap over and engage mating shoulder 96 formed along one side of open ended annular groove 98 formed in body 26 between hexagonal portion 54 and receiving portion 56 of body 26. Shoulders 94 on each of three fingers 82, 84, and 86, which extend over substantially the entire circumference of assurance cap 70, provide a secure circumferential secondary latching force to secure assurance cap 70 on body 26 as well as providing additional latching force to resist separation of tubular member 24 from body 26.
(29) Second end 76 of assurance cap 70 has a partially closed, irregularly shaped endwall 100, which includes a keyhole shaped aperture 102 having a reduced diameter or width first end portion 104 and a larger diameter second end portion 106. The walls forming first portion 104 and second portion 106 are generally arcuate to enable assurance cap 70 to be mounted over first end 22 of tubular member 24 as described hereafter and shown in
(30) Generally centrally in endwall 100 on second end 76 of assurance cap 70, a pair of diametrically opposed, inward extending fingers 110 and 112 are provided. Fingers 110 and 112, with only finger 112 shown in
(31) Inner walls 114 will rest on raised bead 115 on tubular member 24 extending from shoulder 36 at the fully inserted position of tubular member 24 in body 26.
(32) Fingers 110 and 112 provide an additional engagement or latching function for assurance cap 70 on body 20 when assurance cap 70 is in the fully forward, latched position shown in
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(34) The other end of assurance cap 70 can then be pivoted in the direction of arrow 124 in
(35) After large diameter end portion 37 of tapered portion 36 of tubular member 24 has been urged past the inner edges of large diameter end 106 of key hole aperture 102 in assurance cap 70, cap 70 can be tilted upward toward a perpendicular orientation with respect to a longitudinal axis of tubular member 24 and moved longitudinally along tubular member 24 until the inner edges of keyhole shaped aperture 102 are completely past large diameter end portion 37 of tapered portion 36 of tubular member 24, as shown in
(36) Referring now to
(37) Assurance cap 130 has a one piece unitary body with hinge 140 interconnecting one portion 142 with second portion 144. First and second portions 142 and 144 are pivotally movable with respect to each other about hinge 140 from an open position shown in
(38) It should also be noted that the second end of assurance cap 130 has a radially inward extending skirt formed of first skirt portion 152 on first portion 142 of assurance cap 130 and second skirt portion 154 on second portion 144 of assurance cap 130. Arcuate inner edges 156 and 158 respectively on skirt portions 152 and 154 form a continuous annular edge configured to engage or be slightly spaced from the outer surface of tubular member 24 when assurance cap 130 is slid to its forward most position over tubular member 24 and latched to body 26 as shown in
(39) Raised annular rib 160 is formed on the outer surface of assurance cap 130 between the first and second ends to act as a gripping surface to facilitate movement of assurance cap 130 from a rest position about tubular member 24 to its forward position shown in
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(41) Annular radially outward extending rib 182 is formed intermediate the first end and the opposed second end of body 172 to act as a gripping surface to facilitate movement of assurance cap 170.
(42) Second end 184 of body 172 includes continuous annular outer ring 186 and radially inward conical-shaped skirt 188 extending from outer ring 186 to inner edge 190. A plurality of radially extending slots 192 are formed in skirt 188 and extend from inner edge 190 partially through the radial extent of skirt 188. Slots 192 divide skirt 188 into a plurality of radially inward, conically tapered fingers 194. Slots 192 provide flexibility to fingers 194 to enable assurance cap 170 to be forcibly urged over large diameter end portion 37 of tapered surface 34 on tubular member 24 to mount assurance cap 170 on tubular member 24 prior to insertion of tubular member 24 into fitting body 26.
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(44) Radially outward extending rib 210 is formed in body 201 intermediate the first and second ends. Second end 212 of body 201 is formed as annular ring 214 from which conically shaped radially inward extending skirt 216 extends to inner edge 218 defining an aperture the same size or slightly larger than the outer diameter of the constant diameter portion of tubular member 24.
(45) In this aspect of assurance cap 200, skirt 216 does not include any slots. However, the material used to form body 201 provides a degree of flexibility to enable assurance cap 200 to be forcibly urged over large diameter end portion 37 of tapered portion 34 on tubular member 24 to movably mount assurance cap 200 on tubular member 24 prior to insertion of tubular member 24 in fitting body 26.
(46) Referring now to
(47) As shown in fitting body 26 depicted in
(48) In fitting body 230 depicted in
(49) Recessed groove 244 is formed between annular ring 240 and hexagonal shaped portion 54 of fitting body 230. Inner surface 246 of groove 244 has a diameter smaller than the diameter of second end portion 236 of the insertion portion of fitting body 230 to define a recess for receiving the latch portions of the fingers of the assurance cap in the fully inserted position relative to fitting body 230.
(50) During such forward sliding movement of any of the assurance caps described above, the radially inward turned fingers of the assurance cap flex outward over tapered endwall 242 and then along the outer surface of ring 240 before snapping in latched engagement with groove 244 to provide the secondary latch function for the assurance cap.
(51) In another variation of fitting body 260 shown in
(52) Like fitting body 230 shown in
(53) Fitting body 260 also includes raised annular ring 270 having an outer diameter greater than the first diameters of first and second end portions 264 and 266. Radially outward, conical shaped tapered surface 272 extends from second end portion 266 to raised annular ring 270. Recess or groove 274 is formed between raised annular ring 270 and hexed shaped portion of fitting body 260. Inner surface 276 of groove 274 is spaced at the same first diameter of first and second end portions 264 and 266 of the receiving portion of fitting body 260.
(54) In this aspect, annular shoulder 270 forms a raised outermost portion of the receiving portion of fitting body 260. The difference between the outer diameter of annular ring 270 and inner surface 276 of adjacent groove 274 requires that the fingers on the assurance cap cab be flexed outward over the raised outer edge of annular ring 270 before snapping over the outer edge of annular ring 270 into groove 274.
(55) Referring now to
(56) Latch fingers 302 and 304 are constructed similarly to latch fingers 82, 84, and 86 in assurance cap 70 and are designed to snap into and latch in groove 98 on body 26 when tubular member 24 is fully inserted into body 26.
(57) Fingers 302 and 304 are spaced apart about the circumference of assurance cap 300 in an angular orientation designed to intercept the raised portions of the resilient clip which would extend outward beyond the upper extent of insertion portion 56 of body 26 from groove 98 when tubular member 24 is not fully inserted in body 26. Thus, for example, in a two finger construction shown in
(58) As shown in
(59) When fluid connectors are secured to devices such as radiators, tubular connectors inserted into these fluid connectors may not be fully seated and allow leak paths to form once the assembly is pressurized. Current tubular connectors include a witness bead which is used as a visual indicator of proper sealing, but is not always reliable as it is dependent on a human user to check. Even if the witness bead appears properly inserted, small leak paths could form due to misalignment of the tubular connector within the fluid connector undetectable to the naked eye.
(60) In order to solve this problem, as best seen in
(61) Also contained within the tool 308 is an inductive proximity sensor 320. In applications where the connector body 26 or an outer portion of the connector body 26 is manufactured of a metallic material, an inductive proximity sensor 320 can be used to detect the position of the connector body 26 relative to the tool 308. Once the assurance cap 300 is arranged in the annular groove 310 of the tool 308, the assurance cap 300 is slid axially, and arranged about a tubular member 24, over the connector body 26. As the assurance cap 300 reaches a certain axial position on the connector body 26, the flexible arms 322 of the assurance cap 300 will deform and pass over a raised shoulder 324, then deform back to their original position within a groove 326 on the connector body 26.
(62) Due to geometry of the connector body 26 and the arrangement of the inductive proximity sensor 320 within the tool 308, the inductive proximity sensor 320 will detect the metallic body of the raised shoulder 324 and transmit a signal to the operator or manufacturing system indicating that the assurance cap 300 is properly installed on the connector body 26. Additionally, the optical sensor 312 simultaneously informs the user that the assurance cap 300 is still properly arranged within the annular groove 310 of the tool 308.
(63) If the assurance cap 300 is not fully seated on the connector body 26, the inductive proximity sensor 320 will not be close enough to detect the raised shoulder 324 of the connector body 26. This will transmit an error signal to the operator or manufacturing system that the assurance cap 300 is not properly installed on the connector body 26 and is either a faulty part or needs to be axially positioned further onto the connector body 26.
(64) The invention combines both a tool which can be used to install the assurance cap, as well as a detection means to measure the position of the assurance cap. This combination eliminates the need for an installer to use both a separate tool and then a separate sensor to ensure the assurance cap is properly installed.
(65) It will be appreciated that various aspects of the disclosure above and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
LIST OF REFERENCE NUMERALS
(66) 20 Fluid connector
(67) 22 End of member 24
(68) 24 Tubular member
(69) 26 Connector body
(70) 28 Threads
(71) 30 Head portion
(72) 32 First diameter portion
(73) 34 Tapered portion
(74) 36 Shoulder
(75) 37 End of tapered portion 34
(76) 40 Through bore
(77) 42, 44 Ends of body 26
(78) 46 Internal groove
(79) 48 Seal member
(80) 50 Groove
(81) 52 Annular collar
(82) 54 Projecting portion
(83) 56 Receiving portion
(84) 58 Annular groove
(85) 60 Clip
(86) 62 Assurance cap
(87) 64 Recess
(88) 70 Assurance cap
(89) 72 Annular body
(90) 74, 76 Ends of body 72
(91) 78 Sidewall
(92) 80 Slots
(93) 82, 84, 86 Latch fingers
(94) 90 End portion
(95) 92 Edge
(96) 94, 96 Shoulders
(97) 98 Annular groove
(98) 100 Endwall
(99) 102 Aperture
(100) 104, 106 End portions
(101) 110, 112 Latch fingers
(102) 114 Curled wall
(103) 115 Raised head
(104) 116 Edge wall
(105) 122 Axis
(106) 130 Assurance cap
(107) 132 Fingers
(108) 140 Hinge
(109) 142, 144 End portions
(110) 146 Latch finger
(111) 148 Latch recess
(112) 152, 154 Skirt portions
(113) 56, 158 Inner edges
(114) 170 Assurance cap
(115) 172 Body
(116) 174 Finger
(117) 176 Slot
(118) 178 Edge
(119) 180 Shoulder
(120) 182 Rib
(121) 184 End of body 172
(122) 186 Outer ring
(123) 188 Skirt
(124) 190 Inner edge
(125) 192 Radial slot
(126) 194 Fingers
(127) 200 Assurance cap
(128) 201 Body
(129) 202 Fingers
(130) 206 Slots
(131) 208 Shoulder
(132) 210 Rib
(133) 212 End of body 201
(134) 214 Ring
(135) 216 Skirt
(136) 218 Inner edge
(137) 230 Fitting body
(138) 232 End of body 230
(139) 234, 236 End portions
(140) 238 Groove
(141) 240 Ring
(142) 242 Endwall
(143) 244 Groove
(144) 260 Fitting body
(145) 262 End of body 260
(146) 264, 266 End portions
(147) 268 Recess
(148) 270 Ring
(149) 272 Tapered surface
(150) 274 Groove
(151) 276 Inner surface
(152) 300 Assurance cap
(153) 302, 304 Fingers
(154) 306 Intermediate portion
(155) 310 Annular groove
(156) 312 Optical sensor
(157) 320 Proximity sensor
(158) 322 Flexible arms
(159) 324 Shoulder
(160) 326 Annular groove