Track system for traction of a vehicle
11305829 · 2022-04-19
Assignee
Inventors
Cpc classification
B62M2027/027
PERFORMING OPERATIONS; TRANSPORTING
B62D55/244
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
B62D55/26
PERFORMING OPERATIONS; TRANSPORTING
B32B27/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D55/24
PERFORMING OPERATIONS; TRANSPORTING
B32B3/30
PERFORMING OPERATIONS; TRANSPORTING
B32B27/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A track system for traction of a vehicle (e.g., a snowmobile, an all-terrain vehicle (ATV) etc.) including a track and a track-engaging assembly for driving and guiding the track around the track-engaging assembly. The track system has features to enhance its performance. The track may include reinforcing material (e.g., reinforcing polymeric material) that is stronger (e.g., stiffer, harder, and/or more resistant to wear) than elastomeric material of the track, such as to improve rigidity characteristics of the track, reduce noise generated by the track system, improve a resistance to wear of the track, enhance heat management (e.g., improve heat dissipation or reduce heat build-up) within the track, and/or reduce a weight of the track. The reinforcing material may be provided as one or more thin layers constituting at least part (e.g., of a periphery) of one or more components of the track (e.g., a carcass, traction projections, and/or drive/guide lugs).
Claims
1. A track for traction of a vehicle, the track being mountable about a plurality of wheels, the track being elastomeric to flex around the wheels, the track comprising a ground-engaging outer side and an inner side opposite to the ground-engaging outer side, the ground-engaging outer side comprising a ground-engaging outer surface and a plurality of traction projections projecting from the ground-engaging outer surface, the track comprising: a first elastomeric material; and a second elastomeric material overlying the first elastomeric material, constituting at least part of a periphery of the track, and including an elastomeric matrix and reinforcing particles embedded in the elastomeric matrix, the second elastomeric material forming at least part of the ground-engaging outer side.
2. The track claimed in claim 1, wherein a thickness of the second elastomeric material is less than a thickness of the first elastomeric material.
3. The track claimed in claim 2, wherein a ratio of the thickness of the second elastomeric material over the thickness of the first elastomeric material is no more than 0.2.
4. The track claimed in claim 2, wherein a ratio of the thickness of the second elastomeric material over the thickness of the first elastomeric material is no more than 0.1.
5. The track claimed in claim 2, wherein a ratio of the thickness of the second elastomeric material over the thickness of the first elastomeric material is no more than 0.05.
6. The track claimed in claim 2, wherein the thickness of the second elastomeric material is no more than 0.5.
7. The track claimed in claim 2, wherein the thickness of the second elastomeric material is no more than 0.25.
8. The track claimed in claim 2, wherein the thickness of the second elastomeric material is no more than 0.1.
9. The track claimed in claim 1, wherein the second elastomeric material forms less than an entirety of the periphery of the track.
10. The track claimed in claim 1, wherein the first elastomeric material forms a first part of the periphery of the track and the second elastomeric material forms a second part of the periphery of the track.
11. The track claimed in claim 1, wherein the second elastomeric material forms at least part of the ground-engaging outer surface.
12. The track claimed in claim 1, wherein the second elastomeric material forms at least part of a peripheral surface of each of the traction projections.
13. The track claimed in claim 1, wherein the second elastomeric material forms at least part of the inner side.
14. The track claimed in claim 1, wherein a concentration of the reinforcing particles measured in Parts per Hundred Rubber is at least 1 PHR.
15. The track claimed in claim 1, wherein a concentration of the reinforcing particles measured in Parts per Hundred Rubber is at least 5 PHR.
16. The track claimed in claim 1, wherein a concentration of the reinforcing particles measured in Parts per Hundred Rubber is at least 10 PHR.
17. The track claimed in claim 1, wherein a concentration of the reinforcing particles measured in Parts per Hundred Rubber is no more than 1 PHR.
18. The track claimed in claim 1, wherein a concentration of the reinforcing particles measured in Parts per Hundred Rubber is no more than 5 PHR.
19. The track claimed in claim 1, wherein a concentration of the reinforcing particles measured in Parts per Hundred Rubber is no more than 10 PHR.
20. The track claimed in claim 1, wherein the track is configured to generate less noise than if the second elastomeric material was omitted.
21. The track claimed in claim 1, wherein a noise level generated by the track at a given speed is at least 2% less than that which would be generated if the second elastomeric material was omitted.
22. The track claimed in claim 1, wherein the reinforcing particles are polymeric reinforcing particles.
23. The track claimed in claim 22, wherein the polymeric reinforcing particles include ultra-high-molecular-weight polyethylene particles.
24. The track claimed in claim 1, wherein the reinforcing particles are non-elongated particles.
25. The track claimed in claim 1, wherein an average sphericity of the reinforcing particles is at least 0.5.
26. The track claimed in claim 1, wherein an average sphericity of the reinforcing particles is at least 0.7.
27. The track claimed in claim 1, wherein an average sphericity of the reinforcing particles is at least 0.9.
28. The track claimed in claim 1, wherein the elastomeric matrix includes rubber.
29. The track claimed in claim 1, wherein the elastomeric matrix includes a mixture of different rubber compounds.
30. The track claimed in claim 1, wherein the second elastomeric material is molded with the first elastomeric material.
31. The track claimed in claim 1, wherein the elastomeric matrix is a rubber matrix and the reinforcing particles are polymeric reinforcing particles that impart isotropic properties to the second elastomeric material.
32. The track claimed in claim 1, wherein the second elastomeric material comprises a layer of reinforcing material forming at least part of a peripheral surface of each of the traction projections and at least part of the ground-engaging outer surface.
33. The track claimed in claim 32, wherein a thickness of the layer of reinforcing material at the peripheral surface of each of the traction projections is different from a thickness of the layer of reinforcing material forming at least part of the ground-engaging outer surface.
34. The track claimed in claim 33, where a ratio of the thickness the layer of reinforcing material forming at least part of the peripheral surface of each of the traction projections over the thickness of the layer of reinforcing material forming at least part of the ground-engaging outer surface is at least 1.1.
35. The track claimed in claim 33, where a ratio of the thickness the layer of reinforcing material forming at least part of the peripheral surface of each of the traction projections over the thickness of the layer of reinforcing material forming at least part of the ground-engaging outer surface is at least 1.5.
36. The track claimed in claim 33, where a ratio of the thickness the layer of reinforcing material forming at least part of the peripheral surface of each of the traction projections over the thickness of the layer of reinforcing material forming at least part of the ground-engaging outer surface is at least 2.
37. The track claimed in claim 1, wherein the second elastomeric material comprises a layer of reinforcing material, and a concentration of the reinforcing particles in the layer of reinforcing material varies such that the concentration of the reinforcing particles in a first part of the layer of reinforcing material is higher than in a second part of the layer of reinforcing material.
38. The track claimed in claim 11, wherein the second elastomeric material forms at least part of a peripheral surface of each of the traction projections.
39. The track claimed in claim 38, wherein the second elastomeric material forms an entirety of the peripheral surface of each of the traction projections and an entirety of the ground-engaging outer surface.
40. The track claimed in claim 1, wherein an average aspect ratio of the reinforcing particles is no more than 8.
41. The track claimed in claim 1, wherein an average aspect ratio of the reinforcing particles is no more than 4.
42. The track claimed in claim 1, wherein an average aspect ratio of the reinforcing particles is no more than 2.
43. The track claimed in claim 1, wherein the track is a snowmobile track.
44. A track system for traction of a vehicle, the track system comprising the track claimed in claim 1.
45. A vehicle comprising the track claimed in claim 1.
46. The vehicle of claim 45, wherein the vehicle is a snowmobile.
47. A track for traction of a vehicle, the track being mountable about a plurality of wheels, the track being elastomeric to flex around the wheels, the track comprising a ground-engaging outer side and an inner side opposite to the ground-engaging outer side, the ground-engaging outer side comprising a ground-engaging outer surface and a plurality of traction projections projecting from the ground-engaging outer surface, the track comprising: a first elastomeric material; and a second elastomeric material adjacent to the first elastomeric material and including an elastomeric matrix and reinforcing particles embedded in the elastomeric matrix, the second elastomeric material forming at least part of the ground-engaging outer side.
48. A track for traction of a vehicle, the track being mountable about a plurality of wheels, the track being elastomeric to flex around the wheels, the track comprising a ground-engaging outer surface, an inner surface opposite to the ground-engaging outer surface, and a plurality of traction projections projecting from the ground-engaging outer surface, the track comprising: a first elastomeric material; and a second elastomeric material overlying the first elastomeric material, constituting at least part of a periphery of the track, and including an elastomeric matrix and reinforcing particles embedded in the elastomeric matrix, the second elastomeric material forming at least part of the ground-engaging outer surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A detailed description of embodiments of the invention is provided below, by way of example only, with reference to the accompanying drawings, in which:
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(48) It is to be expressly understood that the description and drawings are only for the purpose of illustrating certain embodiments of the invention and are an aid for understanding. They are not intended to be a definition of the limits of the invention.
DETAILED DESCRIPTION OF EMBODIMENTS
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(50) The snowmobile 10 comprises a frame 11, a powertrain 12, the track system 14, a ski system 17, a seat 18, and a user interface 20, which enables a user to ride, steer and otherwise control the snowmobile 10. The track system 14 comprises a track 21 to engage the ground for traction of the snowmobile 10.
(51) In various embodiments, as further discussed below, the track system 14, including the track 21, may have features to enhance its traction, floatation, and/or other aspects of its performance, including the track 21 that may comprise reinforcing material (e.g., reinforcing polymeric material) that is stronger (e.g., stiffer, harder, and/or more resistant to wear) than elastomeric material of the track 21, such as to improve rigidity characteristics of the track 21, reduce noise generated by the track system 14, improve a resistance to wear (e.g., to cutting, chipping, chunking, cracking and/or tearing) of the track 21, enhance heat management (e.g., improve heat dissipation or reduce heat build-up) within the track 21, and/or reduce a weight of the track 21.
(52) The powertrain 12 is configured for generating motive power and transmitting motive power to the track system 14 to propel the snowmobile 10 on the ground. To that end, the powertrain 12 comprises a prime mover 15, which is a source of motive power that comprises one or more motors (e.g., an internal combustion engine, an electric motor, etc.). For example, in this embodiment, the prime mover 15 comprises an internal combustion engine. In other embodiments, the prime mover 15 may comprise another type of motor (e.g., an electric motor) or a combination of different types of motor (e.g., an internal combustion engine and an electric motor). The prime mover 15 is in a driving relationship with the track system 14. That is, the powertrain 12 transmits motive power from the prime mover 15 to the track system 14 in order to drive (i.e., impart motion to) the track system 14.
(53) The ski system 17 is turnable to allow steering of the snowmobile 10. In this embodiment, the ski system 17 comprises a pair of skis 19.sub.1, 19.sub.2 connected to the frame 11 via a ski-supporting assembly 13.
(54) The seat 18 accommodates the user of the snowmobile 10. In this case, the seat 18 is a straddle seat and the snowmobile 10 is usable by a single person such that the seat 18 accommodates only that person driving the snowmobile 10. In other cases, the seat 18 may be another type of seat, and/or the snowmobile 10 may be usable by two individuals, namely one person driving the snowmobile 10 and a passenger, such that the seat 18 may accommodate both of these individuals (e.g., behind one another) or the snowmobile 10 may comprise an additional seat for the passenger.
(55) The user interface 20 allows the user to interact with the snowmobile 10 to control the snowmobile 10. More particularly, the user interface 20 comprises an accelerator, a brake control, and a steering device that are operated by the user to control motion of the snowmobile 10 on the ground. In this case, the steering device comprises handlebars, although it may comprise a steering wheel or other type of steering element in other cases. The user interface 20 also comprises an instrument panel (e.g., a dashboard) which provides indicators (e.g., a speedometer indicator, a tachometer indicator, etc.) to convey information to the user.
(56) The track system 14 is configured to engage the ground to generate traction for the snowmobile 10. With additional reference to
(57) The track 21 is configured to engage the ground to provide traction to the snowmobile 10. A length of the track 21 allows the track 21 to be mounted around the track-engaging assembly 24. In view of its closed configuration without ends that allows it to be disposed and moved around the track-engaging assembly 24, the track 21 can be referred to as an “endless” track. With additional reference to
(58) The track 21 is elastomeric, i.e., comprises elastomeric material 53, to be flexible around the track-engaging assembly 24. The elastomeric material 53 of the track 21 can include any polymeric material with suitable elasticity. In this embodiment, the elastomeric material of the track 21 includes rubber. Various rubber compounds may be used and, in some cases, different rubber compounds may be present in different areas of the track 21. In other embodiments, the elastomeric material 53 of the track 21 may include another elastomer in addition to or instead of rubber (e.g., polyurethane elastomer).
(59) In this embodiment, as further discussed later, as shown in
(60) (e.g., improve heat dissipation or reduce heat build-up) within the track 21, and/or reduce a weight of the track 21.
(61) More particularly, the track 21 comprises an endless body 35 underlying its inner side 25 and ground-engaging outer side 27. In view of its underlying nature, the body 35 will be referred to as a “carcass”. The carcass 35 is elastomeric in that it comprises elastomeric material 38 which allows the carcass 35 to elastically change in shape and thus the track 21 to flex as it is in motion around the track-engaging assembly 24. The elastomeric material 38, which is part of the elastomeric material 53 of the track 21, can be any polymeric material with suitable elasticity. In this embodiment, the elastomeric material 38 includes rubber. Various rubber compounds may be used and, in some cases, different rubber compounds may be present in different areas of the carcass 35. In other embodiments, the elastomeric material 38 may include another elastomer in addition to or instead of rubber (e.g., polyurethane elastomer).
(62) In this embodiment, as shown in
(63) For example, in this embodiment, a subset of the reinforcements 45.sub.1-45.sub.P is a plurality of transversal stiffening rods 36.sub.1-36.sub.N that extend transversally to the longitudinal direction of the track 21 to provide transversal rigidity to the track 21. More particularly, in this embodiment, the transversal stiffening rods 36.sub.1-36.sub.N extend in the widthwise direction of the track 21. Each of the transversal stiffening rods 36.sub.1-36.sub.N may have various shapes and be made of any suitably rigid material (e.g., metal, polymer or composite material).
(64) As another example, in this embodiment, the reinforcements 45.sub.i, 45.sub.j are reinforcing layers that are flexible in the longitudinal direction of the track 21.
(65) For instance, in this embodiment, the reinforcement 45.sub.i is a layer of reinforcing cables 37.sub.1-37.sub.M that are adjacent to one another and extend generally in the longitudinal direction of the track 21 to enhance strength in tension of the track 21 along its longitudinal direction. In this case, each of the reinforcing cables 37.sub.1-37.sub.M is a cord including a plurality of strands (e.g., textile fibers or metallic wires). In other cases, each of the reinforcing cables 37.sub.1-37.sub.M may be another type of cable and may be made of any material suitably flexible longitudinally (e.g., fibers or wires of metal, plastic or composite material). In some examples of implementation, respective ones of the reinforcing cables 37.sub.1-37.sub.M may be constituted by a single continuous cable length wound helically around the track 21. In other examples of implementation, respective ones of the transversal cables 37.sub.1-37.sub.M may be separate and independent from one another (i.e., unconnected other than by rubber of the track 21).
(66) Also, in this embodiment, the reinforcement 45.sub.j is a layer of reinforcing fabric 43. The reinforcing fabric 43 comprises thin pliable material made usually by weaving, felting, knitting, interlacing, or otherwise crossing natural or synthetic elongated fabric elements, such as fibers, filaments, strands and/or others, such that some elongated fabric elements extend transversally to the longitudinal direction of the track 21 to have a reinforcing effect in a transversal direction of the track 21. For instance, the reinforcing fabric 43 may comprise a ply of reinforcing woven fibers (e.g., nylon fibers or other synthetic fibers). For example, the reinforcing fabric 43 may protect the transversal stiffening rods 36.sub.1-36.sub.N, improve cohesion of the track 21, and counter its elongation.
(67) In some embodiments, as shown in
(68) The carcass 35 may be molded into shape in a molding process during which the rubber 38 is cured. For example, in this embodiment, a mold may be used to consolidate layers of rubber providing the rubber 38 of the carcass 35, the reinforcing cables 37.sub.1-37.sub.M and the layer of reinforcing fabric 43.
(69) The ground-engaging outer side 27 of the track 21 comprises a ground-engaging outer surface 31 of the carcass 35 and a plurality of traction projections 58.sub.1-58.sub.T (including traction projections 58.sub.1, 58.sub.2, 58.sub.3, 58.sub.4, 58.sub.i, 58.sub.k, 58.sub.x, 58.sub.T, and so on) that project from the ground-engaging outer surface 31 to enhance traction on the ground. The traction projections 58.sub.1-58.sub.T, which can be referred to as “traction lugs” or “traction profiles”, may have any suitable shape (e.g., straight shapes, curved shapes, shapes with straight parts and curved parts, etc.).
(70) A height H.sub.o of a traction projection 58.sub.x may have any suitable value. For example, in some embodiments, the height H.sub.o of the traction projection 58.sub.x may be at least 2 inches, in some cases at least 4 inches, in some cases at least 6 inches, and in some cases even more. The height of the traction projection 58.sub.x may have any other suitable value in other embodiments. The traction projection 58.sub.x also has a longitudinal axis 75 and a first longitudinal end 308.sub.1 and a second longitudinal end 308.sub.2 that define a length L of the traction projection 58.sub.x. The longitudinal axis 75 of the traction projection 58.sub.x extends transversally to the longitudinal direction of the track 21, in this example in the widthwise direction of the track 21.
(71) In this embodiment, each of the traction projections 58.sub.1-58.sub.T is an elastomeric traction projection in that it comprises elastomeric material 41. The elastomeric material 41, which is part of the elastomeric material 53 of the track 21, can be any polymeric material with suitable elasticity. More particularly, in this embodiment, the elastomeric material 41 includes rubber. Various rubber compounds may be used and, in some cases, different rubber compounds may be present in different areas of each of the traction projections 58.sub.1-58.sub.T. In other embodiments, the elastomeric material 41 may include another elastomer in addition to or instead of rubber (e.g., polyurethane elastomer).
(72) The traction projections 58.sub.1-58.sub.T may be provided on the ground-engaging outer side 27 in various ways. For example, in this embodiment, the traction projections 58.sub.1-58.sub.T are provided on the ground-engaging outer side 27 by being molded with the carcass 35.
(73) The inner side 25 of the track 21 comprises an inner surface 32 of the carcass 35 and a plurality of inner projections 34.sub.1-34.sub.D that project from the inner surface 32 and are positioned to contact the track-engaging assembly 24 (e.g., at least some of the wheels 22.sub.1, 22.sub.2, 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6, 30.sub.1, 30.sub.2) to do at least one of driving (i.e., imparting motion to) the track 21 and guiding the track 21. Since each of them is used to do at least one of driving the track 21 and guiding the track 21, the inner projections 34.sub.1-34.sub.D can be referred to as “drive/guide projections” or “drive/guide lugs”. In some cases, a drive/guide lug 34.sub.x may interact with a given one of the drive wheels 22.sub.1, 22.sub.2 to drive the track 21, in which case the drive/guide lug 34.sub.x is a drive lug. In other cases, a drive/guide lug 34.sub.x may interact with a given one of the idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.2, 30.sub.1, 30.sub.2 and/or another part of the track-engaging assembly 24 to guide the track 21 to maintain proper track alignment and prevent de-tracking without being used to drive the track 21, in which case the drive/guide lug 34.sub.x is a guide lug. In yet other cases, a drive/guide lug 34.sub.x may both (i) interact with a given one of the drive wheels 22.sub.1, 22.sub.3 to drive the track 21 and (ii) interact with a given one of the idler WHEELS 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6, 30.sub.1, 30.sub.2 and/or another part of the track-engaging assembly 24 to guide the track 21, in which case the drive/guide lug 34.sub.x is both a drive lug and a guide lug. A height H.sub.i of a drive/guide lug 34.sub.x may have any suitable value.
(74) In this embodiment, each of the drive/guide lugs 34.sub.1-34.sub.D is an elastomeric drive/guide lug in that it comprises elastomeric material 42. The elastomeric material 42, which is part of the elastomeric material 53 of the track 21, can be any polymeric material with suitable elasticity. More particularly, in this embodiment, the elastomeric material 42 includes rubber. Various rubber compounds may be used and, in some cases, different rubber compounds may be present in different areas of each of the drive/guide lugs 34.sub.1-34.sub.D. In other embodiments, the elastomeric material 42 may include another elastomer in addition to or instead of rubber (e.g., polyurethane elastomer).
(75) The drive/guide lugs 34.sub.1-34.sub.D may be provided on the inner side 25 in various ways. For example, in this embodiment, the drive/guide lugs 34.sub.1-34.sub.D are provided on the inner side 25 by being molded with the carcass 35.
(76) In this embodiment, the carcass 35 has a thickness T.sub.c which is relatively small. The thickness T.sub.c of the carcass 35 is measured from the inner surface 32 to the ground-engaging outer surface 31 of the carcass 35 between longitudinally-adjacent ones of the traction projections 58.sub.1-58.sub.T. For example, in some embodiments, the thickness T.sub.c of the carcass 35 may be no more than 0.25 inches, in some cases no more than 0.22 inches, in some cases no more than 0.20 inches, and in some cases even less (e.g., no more than 0.18 or 0.16 inches). The thickness T.sub.c of the carcass 35 may have any other suitable value in other embodiments.
(77) The track-engaging assembly 24 is configured to drive and guide the track 21 around the track-engaging assembly 24.
(78) Each of the drive wheels 22.sub.1, 22.sub.2 is rotatable by an axle for driving the track 21. That is, power generated by the prime mover 15 and delivered over the powertrain 12 of the snowmobile 10 rotates the axle, which rotates the drive wheels 22.sub.1, 22.sub.2, which impart motion of the track 21. In this embodiment, each drive wheel 22.sub.i comprises a drive sprocket engaging some of the drive/guide lugs 34.sub.1-34.sub.D of the inner side 25 of the track 21 in order to drive the track 21. In other embodiments, the drive wheel 22.sub.i may be configured in various other ways. For example, in embodiments where the track 21 comprises drive holes, the drive wheel 22.sub.i may have teeth that enter these holes in order to drive the track 21. As yet another example, in some embodiments, the drive wheel 22.sub.i may frictionally engage the inner side 25 of the track 21 in order to frictionally drive the track 21. The drive wheels 22.sub.1, 22.sub.2 may be arranged in other configurations and/or the track system 14 may comprise more or less drive wheels (e.g., a single drive wheel, more than two drive wheels, etc.) in other embodiments.
(79) The idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6, 30.sub.1, 30.sub.2 are not driven by power supplied by the prime mover 15, but are rather used to do at least one of guiding the track 21 as it is driven by the drive wheels 22.sub.1, 22.sub.2, tensioning the track 21, and supporting part of the weight of the snowmobile 10 on the ground via the track 21. More particularly, in this embodiment, the rear idler wheels 26.sub.1, 26.sub.2 are trailing idler wheels that maintain the track 21 in tension, guide the track 21 as it wraps around them, and can help to support part of the weight of the snowmobile 10 on the ground via the track 21. The lower roller wheels 28.sub.1-28.sub.6 roll on the inner side 25 of the track 21 along the bottom run 66 of the track 21 to apply the bottom run 66 on the ground. The upper roller wheels 30.sub.1, 30.sub.2 roll on the inner side 25 of the track 21 along the top run 65 of the track 21 to support and guide the top run 65 as the track 21 moves. The idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6, 30.sub.1, 30.sub.2 may be arranged in other configurations and/or the track assembly 14 may comprise more or less idler wheels in other embodiments.
(80) The frame 23 of the track system 14 supports various components of the track-engaging assembly 24, including, in this embodiment, the idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6, 30.sub.1, 30.sub.2. More particularly, in this embodiment, the frame 23 comprises an elongate support 62 extending in the longitudinal direction of the track system 14 along the bottom run 66 of the track 21 and frame members 49.sub.1-49.sub.F extending upwardly from the elongate support 62.
(81) The elongate support 62 comprises rails 44.sub.1, 44.sub.2 extending in the longitudinal direction of the track system 14 along the bottom run 66 of the track 21. In this example, the idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6 are mounted to the rails 44.sub.1, 44.sub.2. In this embodiment, the elongate support 62 comprises sliding surfaces 77.sub.1, 77.sub.2 for sliding on the inner side 25 of the track 21 along the bottom run 66 of the track 21. Thus, in this embodiment, the idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6 and the sliding surfaces 77.sub.1, 77.sub.2 of the elongate support 62 can contact the bottom run 66 of the track 21 to guide the track 21 and apply it onto the ground for traction. In this example, the sliding surfaces 77.sub.1, 77.sub.2 can slide against the inner surface 32 of the carcass 35 and can contact respective ones of the drive/guide lugs 34.sub.1-34.sub.D to guide the track 21 in motion. Also, in this example, the sliding surfaces 77.sub.1, 77.sub.2 are curved upwardly in a front region of the track system 14 to guide the track 21 towards the drive wheels 22.sub.1, 22.sub.2. In some cases, as shown in
(82) In this embodiment, the elongate support 62 comprises sliders 33.sub.1, 33.sub.2 mounted to respective ones of the rails 44.sub.1, 44.sub.2 and comprising respective ones of the sliding surfaces 77.sub.1, 77.sub.2. In this embodiment, the sliders 33.sub.1, 33.sub.2 are mechanically interlocked with the rails 44.sub.1, 44.sub.2. In other embodiments, instead of or in addition to being mechanically interlocked with the rails 44.sub.1, 44.sub.2, the sliders 33.sub.1, 33.sub.2 may be fastened to the rails 44.sub.1, 44.sub.2. For example, in some embodiments, the sliders 33.sub.1, 33.sub.2 may be fastened to the rails 44.sub.1, 44.sub.2 by one or more mechanical fasteners (e.g., bolts, screws, etc.), by an adhesive, and/or by any other suitable fastener.
(83) In some examples, each slider 33.sub.i may comprise a low-friction material which may reduce friction between its sliding surface 77.sub.i and the inner side 25 of the track 21. For instance, the slider 33.sub.i may comprise a polymeric material having a low coefficient of friction with the rubber of the track 21. For example, in some embodiments, the slider 33.sub.i may comprise a thermoplastic material (e.g., a Hifax® polypropylene). The slider 33.sub.i may comprise any other suitable material in other embodiments. For instance, in some embodiments, the sliding surface 77.sub.i of the slider 33.sub.i may comprise a coating (e.g., a polytetrafluoroethylene (PTFE) coating) that reduces friction between it and the inner side 25 of the track 21, while a remainder of the slider 33.sub.i may comprise any suitable material (e.g., a metallic material, another polymeric material, etc.).
(84) While in embodiments considered above the sliding surface 77.sub.i is part of the slider 33.sub.i which is separate from and mounted to each rail 44.sub.i, in other embodiments, the sliding surface 77.sub.i may be part of the rail 44.sub.i. That is, the sliding surface 77.sub.i may be integrally formed (e.g., molded, cast, or machined) as part of the rail 44.sub.i.
(85) The frame members 49.sub.1-49.sub.F extend upwardly from the elongate support 62 to hold the upper roller wheels 30.sub.1, 30.sub.2 such that the upper roller wheels 30.sub.1, 30.sub.2 roll on the inner side 25 of the track 21 along the top run 65 of the track 21.
(86) The track-engaging assembly 24 may be implemented in any other suitable way in other embodiments.
(87) The reinforcing material 51 of the track 21, which is significantly stronger (e.g., stiffer, harder, and/or more resistant to wear) than the elastomeric material 53 of the track 21, may be useful for various purposes. For example, in some embodiments, the reinforcing material 51 may improve the rigidity characteristics of the track 21, reduce the noise generated by the track system 14, improve the resistance to wear (e.g., to cutting, chipping, chunking, cracking and/or tearing) of the track 21, enhance heat management (e.g., improve heat dissipation or reduce heat build-up) within the track 21, and/or reduce a weight of the track 21.
(88) In various embodiments, the reinforcing material 51 of the track 21 may constitute at least part of one or more components of the track 21, such as the carcass 35, the traction projections 58.sub.1-58.sub.T and/or the drive/guide lugs 34.sub.1-34.sub.D. For example, in some embodiments, the reinforcing material 51 of the track 21 may constitute at least part of a periphery 80 of the track 21, such as at least part of a periphery 82 of the carcass 35, a periphery 84 of a traction projection 58.sub.x and/or a periphery 86 of a drive/guide lug 34.sub.x.
(89) The reinforcing material 51 of the track 21 has a continuous material structure and is therefore not reinforcing fabric (e.g., such as the reinforcing fabric 43) or reinforcing cables (e.g., such as the reinforcing cables 37.sub.1-37.sub.M).
(90) More particularly, in various embodiments, the reinforcing material 51 of the track 21 may comprise a layer of reinforcing material 61 contiguous to (e.g., overlying) the elastomeric material 53 of a given component 67 of the track 21 (e.g., the carcass 35, a traction projection 58.sub.x or a drive/guide lug 34.sub.x). The layer of reinforcing material 61 may be thin, notably significantly thinner than the elastomeric material 53 of the given component 67 of the track 21. For example, in some embodiments, a ratio of a thickness T.sub.r of the layer of reinforcing material 61 over a thickness T.sub.e of the elastomeric material 53 of the given component 67 of the track 21 may be no more than 0.1, in some cases no more than 0.075, in some cases no more than 0.05, in some cases no more than 0.025, in some cases no more than 0.01, and in some cases even less. For instance, in some embodiments, the thickness T.sub.r of the layer of reinforcing material 61 may be no more than 0.02 inches, in some cases no more than 0.015 inches, in some cases no more than 0.012 inches, in some cases no more than 0.01 inches, in some cases no more than 0.005 inches, and in some cases even less. The layer of reinforcing material 61 may thus include a sheet (e.g., a film or other thin sheet) of the reinforcing material 51.
(91) The reinforcing material 51 of the track 21 may be significantly stronger than the elastomeric material 53 of the track 21 in various ways. For example, in some embodiments:
(92) The reinforcing material 51 may be stiffer than the elastomeric material 53. For instance, in some embodiments, a ratio of a modulus of elasticity (i.e., Young's modulus) of the reinforcing material 51 over a modulus of elasticity of the elastomeric material 53 may be at least 10, in some cases at least 50, in some cases at least 80, in some cases at least 100, in some cases at least 120 and in some cases even more. For example, in some embodiments, the modulus of elasticity of the reinforcing material 51 may be at least 80 MPa, in some cases at least 200 MPa, in some cases at least 500 MPa, in some cases at least 800 MPa, in some cases at least 1000 MPa and in some cases even more;
(93) The reinforcing material 51 may be harder than the elastomeric material 53. For instance, in some embodiments, a ratio of a hardness (e.g., on a Shore D scale) of the reinforcing material 51 over a hardness of the elastomeric material 53 may be at least 1.2, in some cases at least 1.5, in some cases at least 2, in some cases at least 2.5 and in some cases even more. For example, in some embodiments, the hardness of the reinforcing material 51 may be at least 40 Shore D, in some cases at least 50 Shore D, in some cases at least 60 Shore D, in some cases at least 70 Shore D, in some cases at least 80 Shore D and in some cases even more; and/or
(94) The reinforcing material 51 may be more resistant to wear (e.g., abrasion) than the elastomeric material 53. For instance, in some embodiments, a ratio of a wear resistance of the reinforcing material 51 over a wear resistance of the elastomeric material 53 may be no more than 0.95, in some cases no more than 0.8, in some cases no more than 0.7, in some cases no more than 0.6, in some cases no more than 0.5 and in some cases even less. The wear resistance of the reinforcing material 51 can be taken as an abrasion resistance of the reinforcing material 51 and the wear resistance of the elastomeric material 53 can be taken as an abrasion resistance of the elastomeric material 53. For example, the wear resistance of each of the reinforcing material 51 and the elastomeric material 53, expressed as its abrasion resistance, may be measured under ASTM D-5963 conditions (e.g., sample dimensions; loading conditions; etc.). For instance, in some embodiments, the abrasion resistance of the reinforcing material 51 may be at least 40 mm.sup.3, in some cases at least 60 mm.sup.3, in some cases at least 80 mm.sup.3, in some cases at least 100 mm.sup.3, in some cases at least 120 mm.sup.3, in some cases at least 150 mm.sup.3 and in some cases even more.
(95) In this embodiment, the reinforcing material 51 is reinforcing polymeric material. For example, in some embodiments, the reinforcing polymeric material 51 may be non-elastomeric (i.e., not be an elastomer). In some cases, the reinforcing polymeric material 51 may comprise thermoplastic material. For instance, in some embodiments, the reinforcing polymeric material 51 may comprise ultra-high-molecular-weight polyethylene (UHMW or UHMWPE). The reinforcing polymeric material 51 may comprise any other suitable polymer in other embodiments, such as polyethylene (PE) (e.g., low-density polyethylene (LDPE) or high-density polyethylene (HDPE)), polypropylene (PP), polytetrafluoroethylene (PTFE), a thermoplastic elastomer (TPE) such as thermoplastic polyurethane (TPU), polyether ether ketone (PEEK) or other polyaryletherketone (PAEK), polycarbonate, nylon or other polyamide, etc.
(96) In some examples of implementation, the reinforcing polymeric material 51 may be a composite material. For instance, the reinforcing polymeric material 51 may be a fiber-matrix composite material that comprises a polymeric matrix in which fibers are embedded (i.e., a fiber-reinforced polymeric material). The polymeric matrix may include any suitable polymeric resin (e.g., a thermoplastic or thermosetting resin, such as epoxy, polyethylene, polypropylene, acrylic, thermoplastic polyurethane (TPU), polyether ether ketone (PEEK) or other polyaryletherketone (PAEK), polyethylene terephthalate (PET), polyvinyl chloride (PVC), poly(methyl methacrylate) (PMMA), polycarbonate, acrylonitrile butadiene styrene (ABS), nylon, polyimide, polysulfone, polyamide-imide, self-reinforcing polyphenylene, polyester, vinyl ester, vinyl ether, polyurethane, cyanate ester, phenolic resin, etc., a hybrid thermosetting-thermoplastic resin, or any other suitable resin. The fibers may be made of any suitable material (e.g., carbon fibers, aramid fibers (e.g., Kevlar fibers), boron fibers, silicon carbide fibers, etc.).
(97) Examples of embodiments in which the reinforcing polymeric material 51 of the track 21 may be provided in various ways will now be discussed.
(98) 1. Carcass's Periphery
(99) In some embodiments, the reinforcing polymeric material 51 of the track 21 may constitute at least part of the periphery 82 of the carcass 35, such as at least part of the inner surface 32 and/or at least part of the ground-engaging outer surface 31 of the carcass 35. This may improve rigidity characteristics of the carcass 35 and thus those of the track 21, reduce the noise generated by the track system 14, improve a resistance to wear of the carcass 35, and/or reduce a weight of the carcass 35 and thus the weight of the track 21.
(100) For example, in some embodiments, as shown in
(101) Where the layer of reinforcing polymeric material 88 is stiffer than the elastomeric material 38 of the carcass 35, this may help to increase a longitudinal rigidity of the carcass 35, i.e., a rigidity of the carcass 35 in the longitudinal direction of the track 21 which refers to the carcass's resistance to bending about an axis parallel to the widthwise direction of the track 21, and/or (2) a widthwise rigidity of the carcass 35, i.e., a rigidity of the carcass 35 in the widthwise direction of the track 21 which refers to the carcass's resistance to bending about an axis parallel to the longitudinal direction of the track 21.
(102) Increasing the widthwise rigidity of the carcass 35 may help to improve traction and floatation.
(103) Increasing the longitudinal rigidity of the carcass 35 may help to reduce noise generated by the track system 14, such as in cases where the carcass 35 comprises the transversal stiffening rods 36.sub.1-36.sub.N by reducing a difference in rigidity between areas which have the transversal stiffening rods 36.sub.1-36.sub.N and areas that do not have the transversal stiffening rods 36.sub.1-36.sub.N when the roller wheels 28.sub.1-28.sub.6, 30.sub.1, 30.sub.2 pass over these areas. In other words, the increased longitudinal rigidity of the carcass 35 may reduce deformation of the carcass 35 against impacts such as when the roller wheels 28.sub.1-28.sub.6, 30.sub.1, 30.sub.2 roll over the carcass 35. This in turn may cause a reduction in noise generated by the track system 14.
(104) For instance, in some embodiments, the track 21 may generate less noise than if the layer of reinforcing polymeric material 88 was omitted but the track 21 was otherwise identical. For instance, in some embodiments, a noise level generated by the track 21 at a given speed may be at least 2%, in some cases at least 4%, and in some cases at least 6% less than that which would be generated if the layer of reinforcing polymeric material 88 was omitted. More specifically, tests have been performed to compare the noise generated by a conventional track (i.e., a track without the layer of polymeric reinforcing material 88 but otherwise identical to the track 21) to the noise generated by two variants of the track 21 which include the layer of reinforcing polymeric material 88. As shown in
(105) Where the layer of reinforcing polymeric material 88 is more resistant to wear (e.g., abrasion and/or tearing) than the elastomeric material 38 of the carcass 35, this may help to protect the carcass 35 and reduce wear of the carcass 35 as the track 21 travels on the ground.
(106) This may also help to reduce the thickness T.sub.c of the carcass 35, such as by using less of the elastomeric material 38 of the carcass 35. In turn, this may reduce the weight of the carcass 35 and, thus, the weight of the track 21. For example, in some embodiments, the thickness T.sub.c of the carcass 35 may be no more than 0.2 inches, in some cases no more than 0.018 inches, in some cases no more than 0.016 inches, in some cases no more than 0.014 inches, in some cases no more than 0.012 inches and in some cases even less.
(107) In this embodiment, the layer of reinforcing polymeric material 88 occupies at least a substantial part of each of a plurality of traction-projection-free areas 90.sub.1-90.sub.F of the ground-engaging outer surface 31, i.e., areas of the ground-engaging outer surface 31 that are disposed between respective ones of the traction projections 58.sub.1-58.sub.T and that are free of traction projections. For instance, the layer of reinforcing polymeric material 88 may occupy at least a majority (i.e., a majority or an entirety) of the width W of the track 21. More specifically, in this embodiment, the layer of reinforcing polymeric material 88 occupies the entirety of the width W of the track 21. Moreover, the layer of reinforcing polymeric material 88 may occupy at least a majority (i.e., a majority or an entirety) of a dimension D.sub.F of a traction-projection-free area 90.sub.i in the longitudinal direction of the track 21. In this embodiment, the layer of reinforcing polymeric material 88 occupies the entirety of the dimension D.sub.F.
(108) Furthermore, in this embodiment, the layer of reinforcing polymeric material 88 is thin. For instance, in this embodiment, a thickness T.sub.1 of the layer of reinforcing polymeric material 88 is less than the thickness T.sub.c of the carcass 35. For example, in some cases, a ratio of the thickness T.sub.1 of the layer of reinforcing polymeric material 88 over the thickness T.sub.c of the carcass 35 may be no more than 0.15, in some cases no more than 0.1, in some cases no more than 0.05, and in some cases even less (e.g., 0.02).
(109) As another example, as shown in
(110) This may have similar effects as described above in respect of the layer of reinforcing polymeric material 88 constituting at least part of the ground-engaging outer surface 31 of the carcass 35.
(111) In this embodiment, the layer of reinforcing polymeric material 92 may occupy at least a majority (i.e., a majority or an entirety) of the width W of the track 21. More specifically, in this embodiment, the layer of reinforcing polymeric material 92 occupies the entirety of the width W of the track 21.
(112) Also, in this embodiment, the layer of reinforcing polymeric material 92 may occupy at least a substantial part of each of a plurality of drive/guide-lug-free areas 93.sub.1-93.sub.F of the inner surface 32, i.e., areas of the inner surface 32 that are disposed between respective ones of the drive/guide lugs 34.sub.1-34.sub.D and that are free of drive/guide lugs. For instance, the layer of reinforcing polymeric material 88 may occupy at least a majority (i.e., a majority or an entirety) of the width W of the track 21. More specifically, in this embodiment, the layer of reinforcing polymeric material 88 occupies the entirety of the width W of the track 21. Moreover, the layer of reinforcing polymeric material 88 may occupy at least a majority (i.e., a majority or an entirety) of a dimension D.sub.G of a drive/guide-lug-free area 93.sub.i in the longitudinal direction of the track 21. In this embodiment, the layer of reinforcing polymeric material 92 occupies the entirety of the dimension D.sub.G.
(113) Furthermore, in this embodiment, the layer of reinforcing polymeric material 92 is thin. For instance, a thickness T.sub.2 of the layer of reinforcing polymeric material 92 is less than the thickness T.sub.c of the carcass 35. For example, in some cases, a ratio of the thickness T.sub.2 of layer of reinforcing polymeric material 92 over the thickness T.sub.c of the carcass 35 may be no more than 0.15, in some cases no more than 0.1, in some cases no more than 0.05 and in some cases even less (e.g., 0.02).
(114) As another example, in some embodiments, as shown in
(115) For instance, in this embodiment, the segments 94.sub.1-94.sub.s of the layer of reinforcing polymeric material 92 may be disposed to engage the sliding surfaces 77.sub.1, 77.sub.2 of the rails 44.sub.1, 44.sub.2 and/or the the idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6 of the track-engaging assembly 24 of the track system 14. This may help to facilitate relative motion (e.g., reduce friction) between the bottom run 66 of the track 21 and the sliding surfaces 77.sub.1, 77.sub.2 and/or the the idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6.
(116) Where a coefficient of friction between the reinforcing polymeric material 51 and the sliding surfaces 77.sub.1, 77.sub.2 and/or the the idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6 is less than a coefficient of friction between the elastomeric material 38 of the carcass 35 and the sliding surfaces 77.sub.1, 77.sub.2 and/or the the idler wheels 26.sub.1, 26.sub.2, 28.sub.1-28.sub.6, this may help to reduce frictional effects between these components.
(117) More particularly, in this embodiment, the segments 94.sub.1-94.sub.s of the layer of reinforcing polymeric material 92 are disposed to slide against the sliding surfaces 77.sub.1, 77.sub.2 of the rails 44.sub.1, 44.sub.2 of the track-engaging assembly 24. This allows the track 21 to be free of slide members (e.g., clips), such as the the slide members 39.sub.1-39.sub.S discussed above in respect of
(118) In some cases, as shown in
(119) As another example, in some embodiments, as shown in
(120) In some embodiments, the layer of reinforcing polymeric material 92 constituting at least part of the inner surface 32 of the carcass 35 and the layer of reinforcing polymeric material 88 constituting at least part of the ground-engaging outer surface 31 of the carcass 35 may be substantially identical in thickness and material composition. That is, the thickness T.sub.1 of the layer of reinforcing polymeric material 88 is substantially identical to the thickness T.sub.2 of the layer of reinforcing polymeric material 92 and a material composition of the layer of reinforcing polymeric material 88 is substantially identical to a material composition of the layer of reinforcing polymeric material 92.
(121) In other embodiments, the layer of reinforcing polymeric material 92 constituting at least part of the inner surface 32 of the carcass 35 and the layer of reinforcing polymeric material 88 constituting at least part of the ground-engaging outer surface 31 of the carcass 35 may differ in thickness and/or material composition. That is, the thickness T.sub.1 of the layer of reinforcing polymeric material 88 is different from the thickness T.sub.2 of the layer of reinforcing polymeric material 92 and/or the material composition of the layer of reinforcing polymeric material 88 is different from the material composition of the layer of reinforcing polymeric material 92.
(122) For instance, in some embodiments, a stiffness of the layer of reinforcing polymeric material 92 constituting at least part of the inner surface 32 of the carcass 35 may be different from a stiffness of the layer of reinforcing polymeric material 88 constituting at least part of the ground-engaging outer surface 31 of the carcass 35.
(123) Notably, the layer of reinforcing polymeric material 88 constituting at least part of the ground-engaging outer surface 31 of the carcass 35 may be stiffer than the layer of reinforcing polymeric material 92 constituting at least part of the inner surface 32 of the carcass 35. This may be implemented in various ways. For example, the thickness T.sub.1 of the layer of reinforcing polymeric material 88 may be greater than the thickness T.sub.2 of the layer of reinforcing polymeric material 92. For instance, in some cases, a ratio T.sub.1/T.sub.2 of the thickness T.sub.1 of the layer of reinforcing polymeric material 88 over the thickness T.sub.2 of the layer of reinforcing polymeric material 92 may be at least 1.1, in some cases at least 1.3, in some cases at least 1.5, in some cases at least. 1.7, in some cases at least 2 and in some cases even more.
(124) Alternatively or additionally, a material 89 of the layer of reinforcing polymeric material 88 constituting at least part of the ground-engaging outer surface 31 of the carcass 35 may be stiffer than a material 91 of the layer of reinforcing polymeric material 92 constituting at least part of the inner surface 32 of the carcass 35. For instance, in some cases, a ratio of the modulus of elasticity of the material 89 of the layer of reinforcing polymeric material 88 over the modulus of elasticity of the material 91 of the layer of reinforcing polymeric material 92 may be at least 2, in some cases at least 5, in some cases at least 10, in some cases at least 20, in some cases at least 35 and in some cases even more.
(125) In other embodiments, the layer of reinforcing polymeric material 92 constituting at least part of the inner surface 32 of the carcass 35 may be stiffer than the layer of reinforcing polymeric material 88 constituting at least part of the ground-engaging outer surface 31 of the carcass 35.
(126) For example, the thickness T.sub.2 of the layer of reinforcing polymeric material 92 may be greater than the thickness T.sub.1 of the layer of reinforcing polymeric material 88. For instance, in some cases, a ratio T.sub.2/T.sub.1 of the thickness T.sub.2 of the layer of reinforcing polymeric material 92 over the thickness T.sub.1 of the layer of reinforcing polymeric material 88 may be at least 1.1, in some cases at least 1.3, in some cases at least 1.5, in some cases at least. 1.7, in some cases at least 2 and in some cases even more.
(127) Alternatively or additionally, the material 91 of the layer of reinforcing polymeric material 92 constituting at least part of the inner surface 32 of the carcass 35 may be stiffer than the material 89 of the layer of reinforcing polymeric material 88 constituting at least part of the ground-engaging outer surface 31 of the carcass 35. For instance, in some cases, a ratio of the modulus of elasticity of the material 91 of the layer of reinforcing polymeric material 92 over the modulus of elasticity of the material 89 of the layer of reinforcing polymeric material 88 may be at least 2, in some cases at least 5, in some cases at least 10, in some cases at least 20, in some cases at least 35 and in some cases even more.
(128) In some embodiments, as shown in
(129) 2. Traction Projection's Periphery
(130) In some embodiments, as shown in
(131) For example, in this embodiment, the reinforcing polymeric material 51 may comprise a layer of reinforcing polymeric material 106 constituting at least part of a given one of the front surface 98 and the rear surface 100 of the traction projection 58.sub.x, while the other one of the front surface 98 and the rear surface 100 of the traction projection 58.sub.x is free of reinforcing polymeric material. More particularly, in this embodiment, the layer of reinforcing polymeric material 106 constitutes at least part of the rear surface 100 of the traction projection 58.sub.x, while the front surface 98 of the traction projection 58.sub.x is free of reinforcing polymeric material.
(132) Where the layer of reinforcing polymeric material 106 is stiffer than the elastomeric material 41 of the traction projection 58.sub.x, this may help to increase a rigidity of the traction projection 58.sub.x. Also, in this example, this may make it easier for the traction projection 58.sub.x to flex in a given way (e.g., forwardly) in the longitudinal direction of the track 21 than to flex in an opposite way (e.g., rearwardly) in the longitudinal direction of the track 21, thus creating an “asymmetrical” bending stiffness of the traction projection 58.sub.x.
(133) Where the layer of reinforcing polymeric material 106 is more resistant to wear (e.g., abrasion and/or tearing) than the elastomeric material 41 of the traction projection 58.sub.x, this may help to protect the traction projection 58.sub.x and reduce wear of the traction projection 58.sub.x as the track 21 travels on the ground.
(134) This may also help to reduce a size of the traction projection 58.sub.x, such as by using less of the elastomeric material 41 of the traction projection 58.sub.x. In turn, this may reduce the weight of the traction projection 58.sub.x and, thus, the weight of the track 21.
(135) In this embodiment, the layer of reinforcing polymeric material 106 may occupy at least a majority (i.e., a majority or an entirety) of the length L of the traction projection 58.sub.x in the widthwise direction of the track 21. In this embodiment, the layer of reinforcing polymeric material 106 occupies the entirety of the length L.
(136) The layer of reinforcing polymeric material 106 is thin. For instance, in this embodiment, a thickness T.sub.A of the layer of reinforcing polymeric material 106 is less than a dimension W.sub.L of the traction projection 58.sub.x in the longitudinal direction of the track 21. For example, in some cases, a ratio T.sub.A/W.sub.L of the thickness T.sub.A of the layer of reinforcing polymeric material 106 over the dimension W.sub.L of the traction projection 58.sub.x in the longitudinal direction of the track 21 may be no more than 0.2, in some cases no more than 0.1, in some cases no more than 0.05, in some cases no more than 0.01 and in some cases even less (e.g., 0.004).
(137) As another example, in some embodiments, as shown in
(138) More particularly, in this embodiment, with additional reference to
(139) As another example, in some embodiments, as shown in
(140) As another example, in some embodiments, as shown in
(141) In some embodiments, the layer of reinforcing polymeric material 106 constituting at least part of the rear surface 100 of the traction projection 58.sub.x and the layer of reinforcing polymeric material 112 constituting at least part of the front surface 98 of the traction projection 58.sub.x may be substantially identical in thickness and material composition. That is, the thickness T.sub.A of the layer of reinforcing polymeric material 106 is substantially identical to a thickness T.sub.B of the layer of reinforcing polymeric material 112 and a material composition of the layer of reinforcing polymeric material 106 is substantially identical to a material composition of the layer of reinforcing polymeric material 112.
(142) In other embodiments, the layer of reinforcing polymeric material 106 constituting at least part of the rear surface 100 of the traction projection 58.sub.x and the layer of reinforcing polymeric material 112 constituting at least part of the front surface 98 of the traction projection 58.sub.x may differ in thickness and/or material composition. That is, the thickness T.sub.A of the layer of reinforcing polymeric material 106 is different from the thickness T.sub.B of the layer of reinforcing polymeric material 112 and/or the material composition of the layer of reinforcing polymeric material 106 is different from the material composition of the layer of reinforcing polymeric material 112.
(143) For instance, in some embodiments, a stiffness of the layer of reinforcing polymeric material 106 constituting at least part of the rear surface 100 of the traction projection 58.sub.x may be different from a stiffness of the layer of reinforcing polymeric material 112 constituting at least part of the front surface 98 of the traction projection 58.sub.x.
(144) Notably, the layer of reinforcing polymeric material 112 constituting at least part of the front surface 98 of the traction projection 58.sub.x may be stiffer than the layer of reinforcing polymeric material 106 constituting at least part of the rear surface 100 of the traction projection 58.sub.x. This may be implemented in various ways. For example, the thickness T.sub.B of the layer of reinforcing polymeric material 112 may be greater than the thickness T.sub.A of the layer of reinforcing polymeric material 106. For instance, in some cases, a ratio T.sub.B/T.sub.A of the thickness T.sub.B of the layer of reinforcing polymeric material 112 over the thickness T.sub.A of the layer of reinforcing polymeric material 106 may be at least 1.2, in some cases at least 1.5, in some cases at least 2, in some cases at least 3, in some cases at least 4 and in some cases even more.
(145) Alternatively or additionally, a material 114 of the layer of reinforcing polymeric material 112 constituting at least part of the front surface 98 of the traction projection 58.sub.x may be stiffer than a material 116 of the layer of reinforcing polymeric material 106 constituting at least part of the rear surface 100 of the traction projection 58.sub.x. For instance, in some cases, a ratio of the modulus of elasticity of the material 114 of the layer of reinforcing polymeric material 112 over the modulus of elasticity of the material 116 of the layer of reinforcing polymeric material 106 may be at least 2, in some cases at least 5, in some cases at least 10, in some cases at least 20, in some cases at least 35 and in some cases even more.
(146) In other embodiments, the layer of reinforcing polymeric material 106 constituting at least part of the rear surface 100 of the traction projection 58.sub.x may be stiffer than the layer of reinforcing polymeric material 112 constituting at least part of the front surface 98 of the traction projection 58.sub.x.
(147) For example, the thickness T.sub.A of the layer of reinforcing polymeric material 106 may be greater than the thickness T.sub.B of the layer of reinforcing polymeric material 112. For instance, in some cases, a ratio T.sub.A/T.sub.B of the thickness T.sub.A of the layer of reinforcing polymeric material 106 over the thickness T.sub.B of the layer of reinforcing polymeric material 112 may be at least 1.2, in some cases at least 1.5, in some cases at least 2, in some cases at least 3, in some cases at least 4 and in some cases even more.
(148) Alternatively or additionally, the material 116 of the layer of reinforcing polymeric material 106 constituting at least part of the rear surface 100 of the traction projection 58.sub.x may be stiffer than the material 114 of the layer of reinforcing polymeric material 112 constituting at least part of the front surface 98 of the traction projection 58.sub.x. For instance, in some cases, a ratio of the modulus of elasticity of the material 116 of the layer of reinforcing polymeric material 106 over the modulus of elasticity of the material 114 of the layer of reinforcing polymeric material 112 may be at least 2, in some cases at least 5, in some cases at least 10, in some cases at least 20, in some cases at least 35 and in some cases even more.
(149) As another example, in some embodiments, as shown in
(150) As another example, in some embodiments, as shown in
(151) For instance, in this embodiment, as shown in
(152) 3. Drive/Guide's Lug Periphery
(153) In some embodiments, as shown in
(154) The track 21, including the reinforcing polymeric material 51, may be manufactured in any suitable way.
(155) For example, in some embodiments, as mentioned above, the carcass 35 may be molded into shape in the molding process during which the rubber 38 is cured, such as by consolidating layers of rubber providing the rubber 38 of the carcass 35 in the mold, while the reinforcing cables 37.sub.1-37.sub.M and the layer of reinforcing fabric 43, and the traction projections 58.sub.1-58.sub.T and the drive/guide lugs 34.sub.1-34.sub.D are provided on the ground-engaging outer side 27 and the inner side 25 by being molded with the carcass 35 in the mold. In some examples of implementation, the elastomeric material 41 of one or more of the traction projections 58.sub.1-58.sub.T and/or the elastomeric material 42 of one or more of the drive/guide lugs 34.sub.1-34.sub.D may be at least partly formed by the layers of rubber provided in the mold to also provide the rubber 38 of the carcass 35. In other examples of implementation, the elastomeric material 41 of one or more of the traction projections 58.sub.1-58.sub.T and/or the elastomeric material 42 of one or more of the drive/guide lugs 34.sub.1-34.sub.D may be at least partly provided by distinct pieces (e.g., blocks) of elastomeric material placed in the mold and spaced in the longitudinal direction of the track 21.
(156) The reinforcing polymeric material 51 may be provided in any suitable way in various embodiments.
(157) For instance, in some embodiments, as shown in
(158) In some embodiments, as shown in
(159) In addition to enhancing the track 21, in some embodiments, the reinforcing polymeric material 51 may act as an unmolding agent (i.e., mold release agent) that facilitates release and removal of the track 21 from the mold upon completion of the molding process.
(160) For instance, a friction coefficient between the reinforcing polymeric material 51 and a material of the mold in which the track 21 is molded may be lower than a friction coefficient between the elastomeric material 53 of the track 21 and the material of the mold. This may allow the molding process of the track 21 to be carried out without or with less of conventional mold release agent such as a silicone based release agent (e.g., a silicone resin) or polytetrafluoroethylene (PTFE).
(161) The track 21, including the reinforcing material 51, may be implemented in various other ways in other embodiments.
(162) For example, the reinforcing material 51 may be disposed elsewhere than at the periphery 80 of the track 21 (e.g., instead of or in addition to being disposed at the periphery 80 of the track 21). For example, the reinforcing material 51 may be disposed internally within the carcass 35, a traction projection 58.sub.x or a drive/guide lug 34.sub.x
(163) As another example, the reinforcing material 51 may include two or more different constituents. For example, the reinforcing material 51 may include a plurality of layers of reinforcing polymeric material 130.sub.1-130.sub.L, where reinforcing polymeric materials of these layers are different from one another.
(164) For instance, in one example of implementation, as shown in
(165) As another example, in some embodiments, as shown in
(166) For instance, in this embodiment, the reinforcing material 51 may constitute at least part of a transversal stiffening rod 36.sub.x and at least part of the drive/guide lugs 34.sub.1-34.sub.D that are integral with one another such that they are a one-piece structure. That is, in this example of implementation, as shown in
(167) While in the embodiment of
(168) In some embodiments, as shown in
(169) While in the embodiment of
(170) In some variants, the reinforcing material 51 may be used similarly as discussed above with respect to previously-presented embodiments, but may be implemented differently. For instance, in some variants, the reinforcing material 51 may be at least partly elastomeric (i.e., part or all of the reinforcing material 51 may be elastomeric). For example, in some embodiments, the reinforcing material 51 may be at least predominantly (i.e., predominantly or entirely) elastomeric. In some cases, the reinforcing material 51 may include an elastomeric substance, alone or in combination with one or more other materials such as one or more performance additives.
(171) For instance, in some embodiments, this may help to have improved heat dissipation and/or reduced heat build-up, improved resistance to abrasion, cutting, chipping, chunking and/or tearing.
(172) As an example, in some embodiments, in variants shown in
(173) This may have certain similarities to the embodiment shown in
(174) More particularly, in this variant, the elastomeric matrix 71 of the reinforcing material 51′ includes rubber 38. Various rubber compounds may be used and, in some cases, different rubber compounds may be present in the elastomeric matrix 71. For instance, the elastomeric matrix 71 may include a mixture of different rubber compounds in an uncured state, or a plurality of pre-cured layers or parts (e.g. pre-cured calendered layers or parts) of rubber compounds differing (or identical) in their composition such as to form the elastomeric matrix 71 of the reinforcing material 51′ once cured. In other variants, the elastomeric matrix 71 may include another elastomer in addition to or instead of rubber 38 (e.g., polyurethane elastomer).
(175) The reinforcing particles 63.sub.1-63.sub.P enhance overall properties of the reinforcing material 51′ compared to the elastomeric matrix 71 alone, and in turn to one or more components of the track 21 that are at least partly constituted of the reinforcing material 51′. For instance, in some cases, this may help to improve heat dissipation, reduce heat build-up, improve a resistance to abrasion, cutting, chipping, chunking and/or tearing of the one or more components of the track 21, such as the carcass 35, the traction projections 58.sub.1-58.sub.T and/or the drive/guide lugs 34.sub.1-34.sub.D which may be constituted at least in part of the reinforcing material 51′.
(176) In this variant, the reinforcing particles 63.sub.1-63.sub.P are polymeric reinforcing particles 63.sub.1-63.sub.P. More particularly, in this variant, the polymeric reinforcing particles 63.sub.1-63.sub.P comprise ultra-high-molecular-weight polyethylene (UHMW or UHMWPE). The polymeric reinforcing particles 63.sub.1-63P may comprise any other suitable polymer in other cases, such as polyethylene (PE) (e.g., low-density polyethylene (LDPE) or high-density polyethylene (HDPE)), polypropylene (PP), polytetrafluoroethylene (PTFE), a thermoplastic elastomer (TPE) such as thermoplastic polyurethane (TPU), polyether ether ketone (PEEK) or other polyaryletherketone (PAEK), polycarbonate, nylon or other polyamide, etc.
(177) In other cases, the reinforcing particles 63.sub.1-63.sub.P may include any other suitable performance additives instead of or in addition to the above materials. For instance, in other cases, the reinforcing particles 63.sub.1-63.sub.P may comprise fibers (e.g., carbon fibers, aramid fibers (e.g., Kevlar fibers), boron fibers, silicon carbide fibers, etc.).
(178) Some characteristics of the reinforcing particles 63.sub.1-63.sub.P other than or in addition to their material may affect properties of the reinforcing material 51′, and in turn the characteristics of the one or more components of the track 21 that are at least partly constituted of the reinforcing material 51′, as discussed below.
(179) The reinforcing particles 63.sub.1-63.sub.P may be relatively fine and/or compact. For instance, in this variant, the reinforcing particles 63.sub.1-63.sub.P are provided as powder when combined with the elastomeric matrix 71.
(180) For example, in some embodiments, the reinforcing particles 63.sub.1-63.sub.P may be non-elongated (e.g., may be spherical-like). For example, in some embodiments, an average sphericity of the reinforcing particles 63.sub.1-63.sub.P may be at least 0.5, in some cases at least 0.7, in some cases at least 0.9, and in some cases even higher (e.g., close to or equal to 1, in which case the reinforcing particles 63.sub.1-63.sub.P may be generally spherical particles). Sphericity of a reinforcing particle 63.sub.x may be calculated as a ratio of a surface area of a sphere, which has a volume corresponding to that of the reinforcing particle 63.sub.x, to a surface area of the reinforcing particle 63.sub.x. Thus, in such embodiments, the reinforcing particles 63.sub.1-63.sub.P may not be elongated fibers.
(181) In some embodiments, an average aspect ratio of the reinforcing particles 63.sub.1-63.sub.P, which refers to an average ratio of a maximal dimension of each reinforcing particle 63.sub.x over a minimal dimension of the reinforcing particle 63.sub.x, may be no more than 8, in some cases no more than 6, in some cases no more than 4, in some cases no more than 2, and in some cases even less.
(182) Also, in some embodiments, an average diameter D.sub.x of the reinforcing particles 63.sub.1-63.sub.P may be no more than 200 μm, in some cases no more than 100 μm, in some cases no more than 50 μm, in some cases no more than 25 μm, and in some cases even less. For instance, in some embodiments, the average diameter D.sub.x of the reinforcing particles 63.sub.1-63.sub.P may range between 100 μm and 200 μm, in some cases between 60 μm and 100 μm, in some cases between 30 μm and 60, and in some cases between 10 μm and 30 μm.
(183) Fineness and/or compactness of the reinforcing particles 63.sub.1-63.sub.P may provide greater adherence of the reinforcing particles 63.sub.1-63.sub.P within the elastomeric matrix 71 and/or impart isotropic properties to the reinforcing material 51′ composed therewith, as opposed to elongated fibers, which may tend to align (e.g., in a calendering or extruding direction) during manufacturing, thereby imparting anisotropic properties.
(184) There may be any suitable quantity of the reinforcing particles 63.sub.1-63.sub.P in a given volume of the reinforcing material 51′. This may impact the properties of the reinforcing material 51′, and in turn affect the performance of the track 21. For instance, in some cases where the elastomeric matrix 71 of the reinforcing material 51′ includes rubber, a concentration C of the reinforcing particles 63.sub.1-63.sub.P may be measured in parts per hundred rubber (PHR) and may range between 1 and 10 PHR. More particularly, in some cases, the concentration C of the reinforcing particles 63.sub.1-63.sub.P in the reinforcing material 51′ may be at least 1 PHR, in some cases at least 5 PHR, in some cases at least 8 PHR, and in some cases even more, and/or no more than 10 PHR, in some cases no more than 5 PHR, and in some cases no more than 1 PHR.
(185) As discussed above, the reinforcing material 51′ may constitute at least part of one or more components of the track 21, such as the carcass 35, the traction projections 58.sub.1-58.sub.T and/or the drive/guide lugs 34.sub.1-34.sub.D. For example, the reinforcing material 51′ of the track 21 may constitute at least part of the periphery 80 of the track 21, such as at least part of the periphery 82 of the carcass 35, the periphery 84 of a traction projection 58.sub.x and/or the periphery 86 of a drive/guide lug 34.sub.x as discussed above with respect to some embodiments. That is, the reinforcing material 51′ of the track 21 may define at least part of the ground engaging outer side 27 of the track, at least part of the inner side 25 of the track 21, or at least part of both the ground engaging outer side 27 and the inner side 25 of the track 21.
(186) The reinforcing material 51′ may be provided on at least part of the ground-engaging outer side 27 and/or at least part of the inner side 25 of the track 21 in various ways. For example, in this variant, the reinforcing material 51′ is molded with the carcass 35, the traction projections 58.sub.1-58.sub.T and/or the drive/guide lugs 34.sub.1-34.sub.D of the track 21. More particularly, in this variant, the reinforcing material 51′ constitutes at least a majority (i.e., a majority or an entirety) of the ground-engaging outer surface 31 of the carcass 35 and at least a majority of the periphery 84 of each of the traction projections 58.sub.1-58.sub.T. This may improve a resistance to abrasion, cutting, chipping, chunking and/or tearing of the ground-engaging outer side 27 of the track 21, which may be imparted by repetitive ground contacts during use of the track 21. This may also improve heat dissipation or reduce heat build-up within the track 21, as the reinforcing material 51′ may work as a heat barrier or heat diffuser during use, and thus this may also improve indirectly a durability of the track 21.
(187) For example, in some embodiments, as shown in
(188) The layer of reinforcing material 76 may be thin, notably significantly thinner than the elastomeric material 53 of a given component 67 of the track 21 (e.g., the carcass 35, a traction projection 58.sub.x or a drive/guide lug 34.sub.x). For example, in some cases, a ratio of a thickness T.sub.x of the layer of reinforcing material 76 over a thickness T.sub.e of the elastomeric material 53 of the given component 67 of the track 21 may be no more than 0.3, in some cases no more than 0.2, in some cases no more than 0.1, in some cases no more than 0.05, in some cases no more than 0.01, and in some cases an even smaller ratio. For example, in some cases, the thickness T.sub.x of the layer of reinforcing material 76 may be no more than 1 inch, in some cases no more than 0.5 inch, in some cases no more than 0.25 inch, in some cases no more than 0.1 inch, in some cases no more than 0.05 inch, in some cases no more than 0.025 inch, and in some cases even less.
(189) The layer of reinforcing material 76 may also vary in thickness, depending on respective areas of the track 21 including the reinforcing material 51′. This may help to enhance the durability of the track 21, more particularly in areas of the track 21 that usually wear quicker than the remainder of the track 21, such as the traction projections 58.sub.1-58.sub.T and/or the traction-projection-free areas 90.sub.1-90.sub.F due to repetitive ground contacts. For instance, in this variant, a thickness T.sub.x1 of the layer of reinforcing material 76 constituting at least part of (in this case an entirety of) the periphery 84 of a traction projection 58.sub.x is greater than a thickness T.sub.x2 of the layer of reinforcing material 76 constituting at least part of (in this case an entirety of) the periphery 82 of the carcass 35 at a traction-projection-free area. For example, in some cases, a ratio of the thickness T.sub.x1 of the layer of reinforcing material 76 constituting at least part of the periphery 84 of a traction projection 58.sub.x over the thickness T.sub.x2 of the layer of reinforcing material 76 constituting at least part of the periphery 82 of the carcass 35 at the traction-projection-free area may be at least 1.1, in some cases at least 1.5, in some cases at least 2, in some cases at least 5, and in some cases an even greater ratio. Also, in other cases, the thickness T.sub.x1 of the layer of reinforcing material 76 constituting at least part of the periphery 84 of a traction projection 58.sub.x is smaller than the thickness T.sub.x2 of the layer of reinforcing material 76 constituting at least part of the periphery 82 of the carcass 35 at a traction-projection-free area.
(190) The concentration C of the reinforcing particles 63.sub.1-63.sub.P may also vary in the layer of reinforcing material 76, depending on respective areas of the track 21 including the reinforcing material 51′, in addition to or instead of a variation in thickness of the layer of reinforcing material 76. For instance, in some cases, the concentration C.sub.1 of the reinforcing particles 63.sub.1-63.sub.P of the reinforcing material 51′ constituting at least part of the periphery 84 of a traction projection 58.sub.x may be greater than the concentration C.sub.2 of the reinforcing particles 63.sub.1-63.sub.P in the reinforcing material 51 constituting at least part of the periphery 82 of the carcass 35 in a traction-projection-free area. For instance, in some cases, a ratio of the concentration C.sub.1 over the concentration C.sub.2 is at least 1.1, in some cases at least 1.2, in some cases at least 1.5, in some cases at least 2.0, and in some cases even more. In other cases, the concentration of C.sub.i of the reinforcing particles 63.sub.1-63.sub.P in the reinforcing material 51′ constituting at least part of the periphery 84 of a traction projection 58.sub.x may be smaller than the concentration C.sub.2 of the reinforcing particles 63.sub.1-63.sub.P in the reinforcing material 51′ constituting at least part of the periphery 82 of the carcass 35 at a traction-projection-free area.
(191) The concentration of reinforcing particles 63.sub.1-63.sub.P may also vary in a thickness direction of the layer of reinforcing material 76, such that higher or lower concentrations of reinforcing particles 63.sub.1-63.sub.P may be voluntarily obtained in selected parts of the track including the reinforcing material 51′. This may be implemented for instance when the layer of reinforcing material 76 includes a plurality of sub-layers of reinforcing material 51′ stacked on one another. For instance, in some cases, the concentration C of reinforcing particles 63.sub.1-63.sub.P within the layer of reinforcing material 76 decreases in the layer of reinforcing material 76 in a given direction (i.e. the concentration of reinforcing particles 76 may be higher in an outer region of the layer of reinforcing material 76 than at an inner region of the layer of reinforcing material 76). This may provide a progressive change in the material properties of the reinforcing layer 51′ and thus less stress concentrations at the junction between the reinforcing material 51′ and the elastomeric material 53 underlying the reinforcing material 51′. The concentration of reinforcing particles 63.sub.1-63.sub.P may vary differently in other cases.
(192) In some embodiments, as shown in
(193) The reinforcing material 51′ including the elastomeric matrix 71 loaded with the reinforcing particles 63.sub.1-63.sub.P may be significantly stronger than the elastomeric material 53 of the track 21 in various ways, and thus the presence of such reinforcing material 51′ may help the track 21 to better perform when compared to a similar track free of such reinforcing material 51′. Notably, in some cases:
(194) the reinforcing material 51′ including the elastomeric matrix 71 loaded with the reinforcing particles 63.sub.1-63.sub.P may be stiffer than the elastomeric material 53. For example, in some cases, a ratio of modulus of elasticity (i.e., Young's modulus) of such reinforcing material 51′ over a modulus of elasticity of the elastomeric material 53 is at least 2, in some cases at least 5, in some cases at least 10, in some cases at least 20, in some cases at least 40 and in some cases even more. For instance, in some cases, the modulus of elasticity of such reinforcing material 51′ is at least 1.5 MPa, in some cases at least 4 MPa, in some cases at least 6 MPa, in some cases at least 8 MPa, in some cases at least 10 MPa and in some cases even more;
(195) the reinforcing material 51′ including the elastomeric matrix 71 loaded with the reinforcing particles 63.sub.1-63.sub.P may be harder than the elastomeric material 53. For instance, in some cases, a ratio of a hardness on a Shore A hardness scale of such reinforcing material 51′ over a hardness of the elastomeric material 53 is at least 1.2, in some cases at least 1.5, in some cases at least 2, in some cases at least 2.5 and in some cases even more. For instance, in some cases, the hardness on the Shore A hardness scale of such reinforcing material 51′ is at least 50, in some cases at least 60, in some cases at least 70, in some cases at least 80, in some cases at least 90 and in some cases even more; and/or
(196) the reinforcing material 51′ including the elastomeric matrix 71 loaded with the reinforcing particles 63.sub.1-63.sub.P may be more resistant to abrasion than the elastomeric material 53. For instance, in some cases, a ratio of a wear resistance of such reinforcing material 51′ over a wear resistance of the elastomeric material 53 is no more than 0.95, in some cases no more than 0.8, in some cases no more than 0.7, in some cases no more than 0.6, in some cases no more than 0.5 and in some cases even less. The wear resistance of such reinforcing material 51′ can be taken as an abrasion resistance of such reinforcing material 51′ and the wear resistance of the elastomeric material 53 can be taken as an abrasion resistance of the elastomeric material 53. For instance, the wear resistance of such reinforcing material 51′ and of the elastomeric material 53, expressed as its abrasion resistance, may be measured under ASTM D-5963 conditions (e.g., sample dimensions; loading conditions; etc.). For instance, in some embodiments, the abrasion resistance of such reinforcing material 51′ is at least 40 mm.sup.3, in some cases at least 60 mm.sup.3, in some cases at least 80 mm.sup.3, in some cases at least 100 mm.sup.3, in some cases at least 120 mm.sup.3, in some cases at least 150 mm.sup.3 and in some cases even more.
(197) Where the layer of reinforcing polymeric material 76 of the reinforcing material 51′ including the elastomeric matrix 71 loaded with the reinforcing particles 63.sub.1-63.sub.P is stiffer than the elastomeric material 53 of the carcass 35, as discussed above, this may help to increase a longitudinal rigidity of the carcass 35, i.e., a rigidity of the carcass 35 in the longitudinal direction of the track 21 which refers to the carcass's resistance to bending about an axis parallel to the widthwise direction of the track 21, and/or (2) a widthwise rigidity of the carcass 35, i.e., a rigidity of the carcass 35 in the widthwise direction of the track 21 which refers to the carcass's resistance to bending about an axis parallel to the longitudinal direction of the track 21.
(198) Increasing the widthwise rigidity of the carcass 35 may help to improve traction and floatation.
(199) Increasing the longitudinal rigidity of the carcass 35 may help to reduce noise generated by the track system 14, such as in cases where the reinforcing material 51′ including the elastomeric matrix 71 loaded with the reinforcing particles 63.sub.1-63.sub.P defines at least part of the ground engaging outer side 27 of the track, at least part of the inner side 25 of the track 21, or at least part of both the ground engaging outer side 27 and the inner side 25 of the track 21. In other words, the increased longitudinal rigidity of the carcass 35 may reduce deformation of the carcass 35 against impacts such as when the roller wheels 28.sub.1-28.sub.6, 30.sub.1, 30.sub.2 roll over the carcass 35. This in turn may cause a reduction in noise generated by the track system 14.
(200) For instance, in some variants where the reinforcing material 51′ including the elastomeric matrix 71 loaded with the reinforcing particles 63.sub.1-63.sub.P defines at least part of the ground engaging outer side 27 of the track, at least part of the inner side 25 of the track 21, or at least part of both the ground engaging outer side 27 and the inner side 25 of the track 21, the track 21 may generate less noise than if the reinforcing polymeric material 51′ was omitted but the track 21 was otherwise identical. For instance, in some embodiments, a noise level generated by the track 21 at a given speed may be at least 2%, in some cases at least 4%, and in some cases at least 6% less than that which would be generated if the layer of reinforcing polymeric material 88 was omitted.
(201) In some embodiments, as shown in
(202) In other cases, the reinforcing material 51′ may constitute more of a given component 67 of the track 21. For instance, in some embodiments, the reinforcing material 51′ may constitute at least a majority (i.e., a majority or an entirety) of a given component 67 of the track 21 instead of the elastomeric material 53. For instance, instead of being provided as a layer of reinforcing material 76, the reinforcing material 51′ may be provided as an extruded piece (e.g., bar) of reinforcing material 51′, whereby the extruded piece of reinforcing material 51′ may be used for forming a given component 67 (e.g. forming a substantial portion of a traction projection 58.sub.x or a drive/guide lug 34.sub.x). In cases where the reinforcing material 51′ constitutes a majority (e.g. a majority or an entirety) of a given component 67 of the track 21 such as a traction projections 58.sub.x, as discussed above, the thickness T.sub.x2 of the layer of reinforcing material 76 constituting at least part of the periphery 82 of the carcass 35 at a traction-projection-free area may take the same values as discussed above with respect to previously-presented cases. For instance, in some cases, the reinforcing material 51′ may constitute at least a bulk (e.g., a majority or an entirety) of a traction projection 58.sub.x or drive/guide lug 34.sub.x and a layer of reinforcing material 76 forming at least part of the inner surface 32 or the outer surface 31 of the carcass. For instance, in the embodiment shown in
(203) In some embodiments, the reinforcing material 51′ including the elastomeric matrix 71 and the reinforcing particles 63.sub.1-63.sub.P may constitute another part of the track 21, in addition to or instead of at least part of the periphery 80 of the track 21, and may be configured as described above, including for the concentration of the reinforcing particles 63.sub.1-63.sub.P, the size and shape of the reinforcing particles, etc. For example, in some embodiments, the reinforcing material 51′ may constitute an internal part of the track 21 that underlies the periphery 80 of the track 21, which may be made of elastomeric material (e.g., without any reinforcing particles) or a layer of the reinforcing material 51 previously discussed in other embodiments.
(204) While in embodiments considered above the track system 14 is part of the snowmobile 10, a track system constructed according to principles discussed herein may be used as part of other off-road vehicles in other embodiments.
(205) For example, in some embodiments, a track system constructed according to principles discussed herein may be used as part of an all-terrain vehicle (ATV).
(206)
(207) In this embodiment, each track system 214.sub.i is mounted in place of a ground-engaging wheel 213.sub.i that may otherwise be mounted to the ATV 210 to propel the ATV 210 on the ground. That is, the ATV 210 may be propelled on the ground by four ground-engaging wheels 213.sub.1-213.sub.4 with tires instead of the track systems 214.sub.1-214.sub.4. Basically, in this embodiment, the track systems 214.sub.1-214.sub.4 may be used to convert the ATV 210 from a wheeled vehicle into a tracked vehicle, thereby enhancing its traction and floatation on the ground.
(208) Any feature described herein with respect to the track system 14 of the snowmobile 10, including its track 21, may be applied to a track system 214.sub.i of the ATV 210, including its track 221.
(209) The snowmobile 10 and the ATV 210 considered above are examples of tracked recreational vehicles. While they can be used for recreational purposes, such tracked recreational vehicles may also be used for utility purposes in some cases.
(210) As another example, in some embodiments, a track system constructed according to principles discussed herein may be used as part of a snow bike.
(211) In this embodiment, as shown in
(212) The powertrain 312 is configured for generating motive power and transmitting motive power to the track system 314 to propel the snow bike 310 on the ground. To that end, the powertrain 312 comprises a prime mover 315, which is a source of motive power that comprises one or more motors (e.g., an internal combustion engine, an electric motor, etc.). For example, in this embodiment, the prime mover 315 comprises an internal combustion engine. In other embodiments, the prime mover 315 may comprise another type of motor (e.g., an electric motor) or a combination of different types of motor (e.g., an internal combustion engine and an electric motor). The prime mover 315 is in a driving relationship with the track system 314. That is, the powertrain 312 transmits motive power from the prime mover 315 to the track system 314 in order to drive (i.e., impart motion to) the track system 314.
(213) The seat 318 accommodates the user of the snow bike 310. In this case, the seat 318 is a straddle seat and the snow bike 310 is usable by a single person such that the seat 318 accommodates only that person driving the snow bike 310. In other cases, the seat 318 may be another type of seat, and/or the snow bike 310 may be usable by two individuals, namely one person driving the snow bike 310 and a passenger, such that the seat 318 may accommodate both of these individuals (e.g., behind one another).
(214) The user interface 320 allows the user to interact with the snow bike 310 to control the snow bike 310. More particularly, in this embodiment, the user interface 320 comprises an accelerator, a brake control, and a steering device comprising handlebars 322 that are operated by the user to control motion of the snow bike 510 on the ground. The user interface 320 also comprises an instrument panel (e.g., a dashboard) which provides indicators (e.g., a speedometer indicator, a tachometer indicator, etc.) to convey information to the user.
(215) The ski system 317 is disposed in a front 324 of the snow bike 310 to engage the ground and is turnable to steer the snow bike 310. To that end, the ski system 14 is turnable about a steering axis of the snow bike 310. The ski system 317 comprises a ski 328 to slide on the snow and a ski mount 330 that connects the ski 328 to a front steerable member 332 of the snow bike 310. In this embodiment where the snow bike 310 is a motorcycle and the ski system 317 replaces the front wheel 302 of the motorcycle, the front steerable member 332 comprises a front fork 334 of the snow bike 310 that would otherwise carry the front wheel 302.
(216) The ski 328 is a sole ski of the snow bike 310. That is, the snow bike 310 has no other ski. Notably, the ski 328 is disposed in a center of the snow bike 310 in a widthwise direction of the snow bike 310. In this embodiment in which the snow bike 310 is a motorcycle and the ski system 317 replaces the front wheel 302 of the motorcycle, the ski 328 contacts the ground where the front wheel 302 would contact the ground.
(217) Any feature described herein with respect to the track system 14 of the snowmobile 10, including its track 21, may be applied to the track system 314 of the snow bike 310, including its track 321.
(218) In other embodiments, a track system constructed according to principles discussed herein may be used as part of an agricultural vehicle (e.g., a tractor, a harvester, etc.), as part of a construction vehicle, forestry vehicle or other industrial vehicle, or as part of a military vehicle.
(219) Certain additional elements that may be needed for operation of some embodiments have not been described or illustrated as they are assumed to be within the purview of those of ordinary skill in the art. Moreover, certain embodiments may be free of, may lack and/or may function without any element that is not specifically disclosed herein.
(220) Any feature of any embodiment discussed herein may be combined with any feature of any other embodiment discussed herein in some examples of implementation.
(221) Although various embodiments and examples have been presented, this was for the purpose of describing, but not limiting, the invention. Various modifications and enhancements will become apparent to those of ordinary skill in the art and are within the scope of the invention, which is defined by the appended claims.