Compact low flow rate fluidic nozzle for spraying and cleaning applications having a reverse mushroom insert geometry
11305297 · 2022-04-19
Assignee
Inventors
- Edward Han (Laurel, MD, US)
- Shridhar Gopalan (Westminster, MD, US)
- Chunling Zhao (Ellicott City, MD, US)
Cpc classification
B60S1/56
PERFORMING OPERATIONS; TRANSPORTING
B60R2300/802
PERFORMING OPERATIONS; TRANSPORTING
B05B1/00
PERFORMING OPERATIONS; TRANSPORTING
B60S1/52
PERFORMING OPERATIONS; TRANSPORTING
B05B1/08
PERFORMING OPERATIONS; TRANSPORTING
B60R1/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B1/00
PERFORMING OPERATIONS; TRANSPORTING
B05B1/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to various low flow rate fluidic nozzle inserts having a reverse mushroom-shaped mushroom insert geometry that are useful for a wide range of spraying and cleaning applications. In one embodiment, the present invention relates to fluidic nozzle inserts that are able to perform at low flow rates with geometrical and dimensional limitations. In still another embodiment, the present invention relates to compact fluidic nozzle inserts that provide a manner by which to attain a desired level of performance in a fluidic nozzle assembly for small scale applications at low flow rates.
Claims
1. A fluidic nozzle insert comprising: a fluidic nozzle insert structure having a width (W) less than or equal to about 7.5 mm and length (L) less than or equal to about 8 mm; and a fluidic oscillator with a mushroom shaped geometry having a compact curved, bottom wall radius (W.sub.C) in the range of about 0.5 mm to about 2 mm, wherein the bottom wall radius is positioned within an interaction region and at least partially defines at least one power nozzle for projecting a fluid jet into the interaction region; wherein an edge block is defined having an edge block length (T.sub.L) that ranges with respect to a throat width (T.sub.W) anywhere from 0 to about 0.8 times the throat width (T.sub.W), wherein a width of the interaction region (I.sub.W) is about 5 to about 10 times a power nozzle width (P.sub.W), wherein a height of the interaction region (I.sub.H) is about 4 to about 8 times the power nozzle width (P.sub.W), and wherein a throat offset (T.sub.O) is within the range of about 0.05 to about 0.3 times the height of the interaction region (I.sub.H).
2. The fluidic nozzle insert of claim 1, further comprising at least one source of fluid under pressure, at least a pair of power nozzles (PN1, PN2) connected to the at least one source of fluid under pressure for projecting at least a pair of fluid jets into the interaction region, and at least one outlet orifice from the interaction region for issuing a pulsating or oscillating jet of fluid to a point of utilization or ambient, wherein a single feed manifold is connected to power nozzles (PN1, PN2).
3. The fluidic nozzle insert of claim 1, wherein the shape of a single feed manifold forms one of the walls defining a flat top interaction or oscillation chamber, wherein the length of the fluidic nozzle insert structure is matched to fit existing housings, and wherein the nozzle assembly has offsets which produce yaw angles in a liquid spray fan angle to the left or right depending on the direction desired.
4. The fluidic nozzle insert of claim 1, wherein an outlet is off axis and wherein the outlet is aligned off of a central axis of the symmetry which is coaxial with a central spray axis by a fraction to the left or right to move the leftward or rightward yaw angles in the spray, and wherein the outlet may be offset along a longitudinal axis by an amount to produce a yaw angle of predetermined degree to the left or right depending on what is desired.
5. The fluidic nozzle insert of claim 1, wherein, wherein the edge block length (T.sub.L) is defined with an included angle in the range of about 10° to about 30° for wall segments having a length T.sub.L=(0.0 to 0.8).Math.T.sub.w, where Tw represents the throat width.
6. The fluidic nozzle insert of claim 1, wherein the width of the fluidic nozzle insert structure is less than or equal to about 7 mm and the length is less than or equal to about 7.5 mm.
7. The fluidic nozzle insert of claim 1, wherein the width of the fluidic nozzle insert structure is less than or equal to about 6.5 mm and the length is less than or equal to about 7 mm.
8. The fluidic nozzle insert of claim 1, wherein the width of the fluidic nozzle insert structure is less than or equal to about 6 mm and the length is less than or equal to about 6.5 mm.
9. The fluidic nozzle insert of claim 1, wherein the width of the fluidic nozzle insert structure is less than or equal to about 5.5 mm and the length is less than or equal to about 6 mm.
10. The fluidic nozzle insert of claim 1, wherein the width of the fluidic nozzle insert structure is less than or equal to about 5 mm and the length is less than or equal to about 5.5 mm.
11. A fluidic nozzle assembly comprising: a fluidic nozzle insert structure; a nozzle post, wherein the nozzle post is designed to be mountable; a raised fluidic nozzle insert receptacle, wherein the nozzle insert receptacle is designed to receive at least one fluidic nozzle insert in at least one cavity formed therein; and a nozzle body, wherein the nozzle body is located between and connects both the nozzle post and the a raised fluidic nozzle insert receptacle, wherein the fluidic nozzle insert comprises: the fluidic nozzle insert structure having a width (W) less than or equal to about 7.5 mm and length (L) less than or equal to about 8 mm; and a fluidic oscillator with a mushroom shaped geometry having a compact curved, bottom wall radius (W.sub.C) in the range of about 0.5 mm to about 2 mm, wherein the bottom wall radius is positioned within an interaction region and at least partially defines at least one power nozzle for projecting a fluid jet into the interaction region; wherein an edge block is defined having an edge block length (T.sub.L) that ranges with respect to a throat width (T.sub.W) anywhere from 0 to about 0.8 times the throat width (T.sub.W), wherein a width of the interaction region (I.sub.W) is about 5 to about 10 times a power nozzle width (P.sub.W), wherein a height of the interaction region (I.sub.H) is about 4 to about 8 times the power nozzle width (P.sub.W), and wherein a throat offset (T.sub.O) is within the range of about 0.05 to about 0.3 times the height of the interaction region (I.sub.H).
12. The fluidic nozzle assembly of claim 11, further comprising at least one source of fluid under pressure, at least a pair of power nozzles (PN1, PN2) connected to the at least one source of fluid under pressure for projecting at least a pair of fluid jets into the interaction region, and at least one outlet orifice from the interaction region for issuing a pulsating or oscillating jet of fluid to a point of utilization or ambient, wherein a single feed manifold is connected to power nozzles (PN1, PN2).
13. The fluidic nozzle assembly of claim 11, wherein the shape of a power nozzle one of the walls of defining a flat top interaction or oscillation chamber, wherein the length of the fluidic nozzle insert structure is matched to fit existing housings, and wherein the nozzle assembly has offsets which produce yaw angles in a liquid spray fan angle to the left or right depending on the direction desired.
14. The fluidic nozzle assembly of claim 11, wherein an outlet is off axis and wherein the outlet is aligned off of a central axis of the symmetry which is coaxial with a central spray axis by a fraction to the left or right to move the leftward or rightward yaw angles in the spray, and wherein the outlet may be offset along a longitudinal axis by an amount to produce a yaw angle of predetermined degree to the left or right depending on what is desired.
15. The fluidic nozzle assembly of claim 11, wherein, wherein the edge block length (T.sub.L) is defined with an included angle in the range of about 10° to about 30° for wall segments having a length T.sub.L=(0.0 to 0.8).Math.T.sub.w, where Tw represents the throat width.
16. The fluidic nozzle assembly of claim 11, wherein the fluidic nozzle insert structure has a width (W) less than or equal to about 7 mm and length (L) less than or equal to about 7.5 mm.
17. The fluidic nozzle assembly of claim 11, wherein the fluidic nozzle insert structure has a width (W) less than or equal to about 6.5 mm and length (L) less than or equal to about 7 mm.
18. The fluidic nozzle assembly of claim 11, wherein the fluidic nozzle insert structure has a width (W) less than or equal to about 6 mm and length (L) less than or equal to about 6.5 mm.
19. The fluidic nozzle assembly of claim 11, wherein the fluidic nozzle insert structure has a width (W) less than or equal to about 5.5 mm and length (L) less than or equal to about 6 mm.
20. The fluidic nozzle assembly of claim 11, wherein the fluidic nozzle insert structure has a width (W) less than or equal to about 5 mm and length (L) less than or equal to about 5.5 mm.
21. The fluidic nozzle assembly of claim 11, wherein the nozzle post, the raised fluidic nozzle insert receptacle and the nozzle body act together to permit the movement of at least the raised fluidic nozzle insert receptacle in at least one spatial dimension.
22. The fluidic nozzle assembly of claim 11, wherein the nozzle post, the raised fluidic nozzle insert receptacle and the nozzle body act together to permit the movement of at least the raised fluidic nozzle insert receptacle in at least two spatial dimensions.
23. The fluidic nozzle assembly of claim 11, wherein the nozzle post, the raised fluidic nozzle insert receptacle and the nozzle body act together to permit the movement of at least the raised fluidic nozzle insert receptacle in all three spatial dimensions.
24. The fluidic nozzle assembly of claim 11, wherein the nozzle post, the raised fluidic nozzle insert receptacle and the nozzle body act together to permit the movement of all of the nozzle assembly in at least one spatial dimension.
25. The fluidic nozzle assembly of claim 11, wherein the nozzle post, the raised fluidic nozzle insert receptacle and the nozzle body act together to permit the movement of all of the nozzle assembly in at least two spatial dimensions.
26. The fluidic nozzle assembly of claim 11, wherein the nozzle post, the raised fluidic nozzle insert receptacle and the nozzle body act together to permit the movement of all of the nozzle assembly in all three spatial dimensions.
27. The fluidic nozzle assembly of claim 11, wherein the nozzle body is designed to receive and secure at least one additional device or sensor such that the fluidic nozzle assembly can clean the at least one additional device or sensor.
28. The fluidic nozzle assembly of claim 11, wherein the fluidic nozzle insert is oriented in an inverted orientation in the raised fluidic nozzle insert receptacle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF THE INVENTION
(9) The invention relates to various low flow rate fluidic nozzle inserts having a reverse mushroom-shaped mushroom insert geometry that are useful for a wide range of spraying and cleaning applications. In one embodiment, the present invention relates to fluidic nozzle inserts that are able to perform at low flow rates with geometrical and dimensional limitations. In still another embodiment, the present invention relates to compact fluidic nozzle inserts that provide a manner by which to attain a desired level of performance in a fluidic nozzle assembly for small scale applications at low flow rates.
(10) As used herein, approximating language may be applied to modify any quantitative representation that may vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about” and “substantially,” may not to be limited to the precise value specified, in some cases.
(11) Referring now to
(12) The compact fluidic nozzle assembly (see
(13) One of the biggest drawbacks or performance issues that applicants see in compact fluidic nozzle assemblies is that there is significant instability, collapsing fan, yaw, roll, and significant decrease in high viscosity performance. A major cause of this issue is the small fluidic geometry and low flow rate, both of which produce low Reynolds number (Re). At low Re, fluidic oscillations are harder to initiate, maintain and are also unstable. Typical (e.g., Applicants' own prior) fluidic designs have larger interaction region that enable fluidic oscillations and spray. Solving these problems required development and testing of new fluidic configurations with new features to overcome the size and “low Re” limitations. The compact fluidic nozzle assembly of the present invention, and its corresponding fluidic nozzle insert 200, produces high velocity droplets which are critical in applications such as automotive sensory and camera wash applications.
(14) The compact fluidic nozzle insert of the present invention is designed with certain features that improve performance in both the spray distribution and in high viscosity conditions. The interaction region (“I.sub.R”, see
(15) The fluidic oscillator of the present invention is defined within or includes a fluidic nozzle insert, or chip member, 200 having an oscillation inducing chamber, at least one source of fluid under pressure, at least a pair of power nozzles (PN1, PN2) connected to the at least one source of fluid under pressure for projecting at least a pair of fluid jets into the oscillation chamber, and at least one outlet orifice from the oscillation chamber for issuing a pulsating or oscillating jet of fluid to a point of utilization or ambient. A common fluid manifold connected to power nozzles PN1, PN2. The shape of the power nozzle manifold forms one of the walls of defining the “flat top” interaction or oscillation chamber. In some of the fluidic circuits, the length can be matched to fit existing housings. The power nozzle can have offsets which produce yaw angles in a liquid spray fan angle to the left or right depending on the direction desired. In some embodiments, the exit throat is off axis (off the central axis of the symmetry which is coaxial with a central spray axis) by a small fraction to the left or right to move the leftward or rightward yaw angles in the spray. The outlet throat may be offset along the longitudinal axis by a small amount to produce a yaw angle of predetermined degree to the left or right depending on what is desired. Thus, one can construct circuits for yaw using a combination of the techniques described above which suits most applications.
(16) The flat-top interaction region provides a larger corner region for the vortices to form and, as a result, an oscillating jet issuing from the outlet orifice produces a more desirable spray fan. The power nozzle angle, or jet angle, determines the location of where the two jets from intersect, J.sub.A (see
(17) Persons of skill in the art will recognize that this novel fluidic geometry provides enhanced performance from a surprising combination of features, including a compact configuration, where “compact” means having a width, W, less than or equal to about 5.00 mm (although in some embodiments the width can be greater as noted below) and length, L, less than or equal to about 5.50 mm (although in some embodiments the length can be greater as noted below). The compact curved, bottom wall radius (W.sub.C) has been experimentally found to be the ideal range of about 0.5 mm or greater. The edge block length (T.sub.L) can range with respect to the throat width (T.sub.W), anywhere from 0.0 to about 0.8 times the throat width. The width of the interaction region (I.sub.W) is ideally about 5 to about 10 times the Power Nozzle Width (P.sub.W). The ear width is preferably a minimum of three times the width of the power nozzle and a maximum of interaction region (I.sub.W). The height of the interaction region, (Interaction Height—I.sub.H), is ideally about 4 to about 8 times Power Nozzle Width (P.sub.W), and the throat offset, T.sub.O, is preferably within the range of about 0.05 to about 0.3 times I.sub.H.
(18) Turning to
(19) The embodiment shown in
(20) Turning to
(21) Turning to
(22) Again, fluidic nozzle insert 200 of
(23) Turning to
(24) Turning to
(25) Turning to
(26) Turning to
(27) Having described preferred embodiments of a new compact nozzle assembly, fluidic insert geometry and improved method, it is believed that other modifications, variations and changes will be suggested to those skilled in the art in view of the teachings set forth herein. It is therefore to be understood that all such variations, modifications and changes are believed to fall within the scope of the present invention.
(28) The power nozzles can have offsets which produce yaw angles in a fan angle to the left or right depending on the direction desired. In some embodiments, the exit throat is off axis (off the central axis of the symmetry) (
(29) Although the invention has been described with reference to certain embodiments detailed herein, other embodiments can achieve the same or similar results. Variations and modifications of the invention will be obvious to those skilled in the art and the invention is intended to cover all such modifications and equivalents.