TOOL BIT
20230302619 · 2023-09-28
Inventors
Cpc classification
B25D17/088
PERFORMING OPERATIONS; TRANSPORTING
B25D2216/0023
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25D17/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A tool bit for use with a power tool having a chuck and an anvil. The tool bit has a body defining the first end of the tool bit, and a shank coupled to the body and defining the second end of the tool bit. The shank includes a slot, a ball detent, and a projection. The slot is formed through the second end and is configured to receive a portion of the chuck to transfer rotational movement from the power tool to the tool bit. The ball detent is spaced circumferentially from the slot and is configured to receive a locking sphere of the chuck to lock the tool bit with the chuck. The projection is configured to contact a surface of the chuck and limit insertion of the shank into the chuck, thereby providing a space between the second end of the tool bit and the anvil.
Claims
1. A tool bit for use with a power tool having a chuck and an anvil, the tool bit comprising: a first end; a second end opposite the first end; a body defining the first end of the tool bit; and a shank coupled to the body and defining the second end of the tool bit, the shank configured to be inserted into the chuck of the power tool, the shank including a slot formed through the second end, the slot configured to receive a portion of the chuck to transfer rotational movement from the power tool to the tool bit, a ball detent spaced circumferentially from the slot, the ball detent configured to receive a locking sphere of the chuck to lock the tool bit within the chuck, and a projection, the projection configured to contact a surface of the chuck and limit insertion of the shank into the chuck, thereby providing a space between the second end of the tool bit and the anvil.
2. The tool bit of claim 1, wherein the space inhibits the second end of the tool bit from contacting the anvil during operation of the power tool.
3. The tool bit of claim 1, wherein the projection is a shoulder formed at an increased diameter portion of the shank.
4. The tool bit of claim 3, wherein the shoulder extends continuously around a circumference of the shank.
5. The tool bit of claim 3, wherein the increased diameter portion is disposed between the slot and the body, and wherein the projection is a first projection, the tool bit further including a second projection positioned between the increased diameter portion and the body.
6. The tool bit of claim 1, wherein the slot has a proximal end adjacent the second end of the tool bit and a distal end opposite the proximal end, and wherein the projection is adjacent the distal end of the slot.
7. The tool bit of claim 1, wherein the slot is a first slot, wherein the ball detent is a first ball detent, and wherein the shank further includes a second slot positioned diametrically opposite from the first slot and formed through the second end, the second slot configured to receive another portion of the chuck to transfer rotational movement from the power tool to the tool bit, and a second ball detent positioned diametrically opposite from the first ball detent, the second ball detent configured to receive another locking sphere of the chuck to lock the tool bit within the chuck.
8. The tool bit of claim 1, wherein the ball detent is bounded on all sides.
9. A tool bit for use with a power tool having a chuck and an anvil, the tool bit comprising: a first end; a second end opposite the first end; a body defining the first end of the tool bit; and a shank coupled to the body and defining the second end of the tool bit, the shank configured to be inserted into the chuck of the power tool, the shank including a slot formed through the second end, the slot configured to receive a portion of the chuck to transfer rotational movement from the power tool to the tool bit, a ball detent spaced circumferentially from the slot, the ball detent configured to receive a locking sphere of the chuck to lock the tool bit within the chuck, an increased diameter portion positioned between the slot and the body, and a projection disposed between the slot and the increased diameter portion, the projection sloping toward the increased diameter portion and configured to limit insertion of the shank into the chuck.
10. The tool bit of claim 9, wherein the projection is configured to contact a surface of the chuck, thereby providing a space between the second end of the tool bit and the anvil.
11. The tool bit of claim 9, wherein the body has a greater diameter than the increased diameter portion of the shank.
12. The tool bit of claim 11, wherein the projection is a first projection, the tool bit further including a second projection that slopes from the increased diameter portion toward the body.
13. The tool bit of claim 9, wherein the slot is longer than the ball detent such that an end of the slot that is distal to the second end of the tool bit is positioned between the projection and an end of the ball detent that is distal to the second end of the tool bit.
14. The tool bit of claim 9, wherein the projection is a shoulder that extends continuously around a circumference of the shank.
15. A tool bit for use with a power tool having a chuck and an anvil, the tool bit comprising: a first end; a second end opposite the first end such that an axis of rotation is defined between the first end and the second end; a body defining the first end of the tool bit; and a shank coupled to the body and defining the second end of the tool bit, the shank configured to be inserted into the chuck of the power tool, the shank including a slot formed through the second end, the slot configured to receive a portion of the chuck to transfer rotational movement from the power tool to the tool bit, the slot having a proximal slot end adjacent the second end of the tool bit and a distal slot end opposite the proximal slot end, a ball detent spaced circumferentially from the slot, the ball detent configured to receive a locking sphere of the chuck to lock the tool bit within the chuck, the ball detent having a proximal ball detent end adjacent the second end of the tool bit and a distal ball detent end opposite the proximal ball detent end, and a projection extending away from and circumferentially around a circumference of the shank, wherein the distal slot end is positioned between the distal ball detent end and the projection.
16. The tool bit of claim 15, wherein the projection is configured to contact a surface of the chuck and limit insertion of the shank into the chuck, thereby providing a space between the second end of the tool bit and the anvil.
17. The tool bit of claim 16, wherein the space inhibits the second end of the tool bit from contacting the anvil during operation of the power tool.
18. The tool bit of claim 15, wherein the slot extends through the second end of the tool bit such that the proximal slot end is located at the second end of the tool bit, and wherein the proximal ball detent end is spaced from the second end of the tool bit.
19. The tool bit of claim 15, wherein the shank further includes an increased diameter portion, wherein the projection is formed at a transition to the increased diameter portion, and wherein the body has a greater diameter than the increased diameter portion of the shank.
20. The tool bit of claim 19, wherein the projection is a first projection, the tool bit further including a second projection between the increased diameter portion and the body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
DETAILED DESCRIPTION
[0039] Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
[0040]
[0041] With reference to
[0042] The illustrated body 30 includes a helical rib 38 that defines a flute 42. In the illustrated embodiment, the tool bit 10 includes a single rib 38 that defines a single flute 42. In other embodiments, the tool bit 10 may include more than one rib 38 that defines multiple flutes 42. In other embodiments, the body 30 may not include a rib 38. The ribs 38 and flutes 42 may be helically wrapped around the body 30 at a variable helix angle. In other words, the angle at which the flutes 42 wrap about the body 30 changes as the flutes 42 extend from the first end 18 towards the second end 22. The ribs 38 and flutes 42 facilitate chip removal from a workpiece during a cutting operation.
[0043] The illustrated body 30 also includes one or more apertures 46 that extend into a bore 50 of the tool bit 10. The apertures 46 facilitate removal of material (e.g., cutting chips, slugs, etc.) from the body 30 and may also be referred to as slug removal holes. For example, a user may remove the debris or slugs from the bore 50 by extending a pick or screwdriver into one of the apertures 46. In the illustrated embodiment, the body 30 includes two apertures 46. In other embodiments, the body 30 may only include a single aperture 46 or may include more than two apertures 46. In some embodiments (particularly for smaller diameter tool bits), the apertures 46 and the bore 50 may be omitted.
[0044] With reference to
[0045] With continued reference to
[0046]
[0047] In the illustrated embodiment, a length L1 of each ball detent 94 is similar to a length L2 of each slot 98. In other words, a ratio of the length L1 of the ball detents 94 to the length L2 of the slots 98 is a range between 0.85 and 1.15. Further, the ball detents 94 and the slots 98 only extend along a portion of the shank 34. Specifically, in the illustrated embodiment, the length L1 of the ball detents 94 and the length L2 of the slots 98 extend between one-fifth and one-third a total length of the shank 34. As such, the slots 98 and detents 94 are shortened compared to other or standard SDS shanks. In further embodiments, if the length of the shank 34 were increased, the length L1 of the ball detents 94 and the length L2 of the slots 94 would remain constant. In such an embodiment, the length L1 of the ball detents 94 and the length L2 of the slots 94 may be between 0.2 inches and 1 inch.
[0048] The illustrated slots 98 do not extend past the ball detents 94 in a direction parallel to the axis of rotation 26 (
[0049]
[0050] In other embodiments, the shank 34 may be made from a different material than the body 30. For example, the end of the shank 34 may be made of a softer material than the material used for the body 30. In such an embodiment, the end of the shank 34 would be operable to absorb an impact from the anvil 106 without harming the integrity of the tool bit 10. In further embodiments, the shank 34 may be spring loaded to absorb the impact energy from the anvil 106. In such an embodiment, the shank 34 may include a resilient member that biases the shank 34 away from the body. Then, if the shank 34 were to receive an impact force from the anvil 106, the shank 34 would move against the bias of the resilient member to absorb the impact energy from the anvil 106 preventing harm to the tool bit 10.
[0051] Providing a tool bit 10 with a modified SDS shank 34 that includes slots 98 inhibits the tool bit 10 from being impacted by an anvil 106 of a power tool 14 when received in the chuck 24 of the power tool 14, which may extend the life of the tool bit 10.
[0052]
[0053] In some embodiments, shank 34 of the tool bit 10 or the shank 214 of the tool bit 210 may be SDS max designs. Providing a tool bit 10, 210 with a modified shank that inhibit impact from an anvil 106 allows for heavier rebar cutters that include an SDS max design. For example,
[0054] In the illustrated embodiment, the tool bit 310 includes a first or workpiece engaging end 314 and a second or rearward end 318 configured to be received in a tool holder or a chuck of a power tool. The tool bit 310 also includes a body 322 extending between the first and second ends 314, 318 and a shank 326 that defines the second end 318. In the illustrated embodiment, the shank 326 is a modified SDS max shank. In comparison, the shank 34 of the tool bit 10 shown in
[0055]
[0056] In the illustrated embodiment, a length L3 of each ball detent 330 is similar to a length L4 of each slot 334a, 334b. In other words, a ratio of the length L3 of the ball detents 330 to the length L4 of the slots 334a, 334b is in a range between 0.85 and 1.15. Further, the ball detents 330 and the slots 334a, 334b only extend along a portion of the shank 326. Specifically, in the illustrated embodiment, the length L3 of the ball detents 330 and the length L4 of the slots 334a, 334b extend between one-tenth and seven-tenths a total length of the shank 34. In addition, the length L3 of the ball detents 330 and the length L4 of the slots 334a, 334b extend long enough to engage the chuck 24 of the power tool 14 to transfer rotation, but short enough to not receive impact from the anvil 106. As such, the slots 334a, 334b and detents 330 are shortened compared to other or standard SDS max shanks. In further embodiments, if the length of the shank 326 were increased, the length L3 of the ball detents 330 and the length L4 of the slots 334a, 334b would remain constant. In such an embodiment, the length L3 of the ball detents 330 and the length L4 of the slots 334a, 334b may be between 0.2 inches and 2 inches.
[0057] The illustrated slots 334a, 334b extend slightly past the ball detents 330 in a direction parallel to the longitudinal axis 338. Each slot 334a, 334b is formed through the second end 318 of the tool bit 310 and extends toward the first end 314. Each slot 334a, 334b has a proximal end 335a at the second end 318 and a distal end 335b opposite the proximal end 335a. The distal end 335b defines an inclined surface 342 that extends to the outer periphery of the shank 326. Each ball detent 330, in contrast, does not extend through the second end 318 such that the ball detents 330 are bounded on all sides. Each ball detent 330 has a proximal end 330a adjacent the second end 318 and a distal end 330b opposite the proximal end 330a. In conventional SDS shanks, the slots 334a, 334b typically extend a further distance along the shank 326 and past the ball detents 330. That is, the distal ends 335b of the slots 334a, 334b are typically closer than the distal ends 330b of the ball detents 330 to the first end 314 of the tool bit 310. Stated another way, in conventional SDS shanks, the distal ends 335b of the slots 334a, 334b are spaced further than the distal ends 330b of the ball detents 94 from the second end 318. In the illustrated embodiment, the distal ends 335b of the slots 334a, 334b are spaced generally the same distance from the first and second ends 314, 318 as the distal ends 330b of the ball detents 330. In some embodiments, the distal ends 335b of the slots 334a, 334b may be spaced further than the distal ends 330b of the ball detents 330 from the first end 314. In such embodiments, the distal ends 335b of the slots 334a, 334b may be closer than the distal ends 330b of the ball detents 330 to the second end 318.
[0058] The tool bit 310 is configured to be inserted into a chuck of a power tool that receives SDS max shanks. Generally, rotary power tools configured to receive SDS max tool bits are operable in two modes: a hammer only mode, in which an anvil provides only a percussive force to the end of a tool bit, and a rotary hammer mode, in which the anvil provides a percussive force to a tool bit while the tool bit is rotated. Similar to the tool bit 10, the shortened lengths of the ball detents 330 and the slots 334a, 334b prevent the shank 326 from fully inserting into the chuck of a SDS max rotary power tool. As such, during a cutting operation, an anvil 106 does not contact the shank 326 to impart an impact force on the tool bit 10.
[0059]
[0060] In some embodiments, the tool bits 10, 210, 310, 410 may be coated with a rust preventive coating that is applied to the entire tool bit 10, 210, 310, 410. In further embodiments, the tool bits 10, 210, 310, 410 may be coated with a PVD (physical vapor deposition) coating, such as titanium-nitride coating or with black oxide.
[0061] In further embodiments, the shank 34 of the drill bit 10, the shank 214 of the drill bit 210, or the shank 326 of the drill bit 310 may be used with a number of different tool bits.
[0062] Although the invention has been described in detail with reference to certain embodiments above, variations and modifications exist within the scope and spirit of the invention. Various features and advantages of the invention are set forth in the following claims.