FACADE INSULATING SYSTEM
20230304281 · 2023-09-28
Assignee
Inventors
Cpc classification
International classification
Abstract
A façade insulating system includes an insulation panel of thermal insulation material, an outer panel, and a plurality of fastening devices. The thermal insulation material includes a first surface configured to face a wall of a building, a second surface opposite the first surface, and side surfaces. The plurality of fastening devices are configured to connect the outer panel and the insulation panel to the wall of the building. The insulation panel includes protrusions distributed over the second surface of the insulation panel. The protrusions are configured to abut the outer panel, such that, when the outer panel and the insulation panel are connected to the wall of the building, air channels are formed between the second surface of the insulation panel and the outer panel. Each of the plurality of fastening devices includes a distancing section. The distancing section includes two bracket sections. One of the bracket sections defines a first contact surface for abutment against the second surface of the insulation panel. The other bracket section defines a second contact surface for abutment against an inner surface of the outer panel, thereby determining a distance equal to a height of the protrusions between the second surface of the insulation panel and the inner surface of the outer panel.
Claims
1. A façade insulating system comprising: an insulation panel of thermal insulation material comprising a first surface configured to face a wall of a building, a second surface opposite the first surface, and side surfaces; an outer panel; a plurality of fastening devices configured to connect the outer panel and the insulation panel to the wall of the building; wherein the insulation panel comprises protrusions distributed over the second surface of the insulation panel, the protrusions being configured to abut the outer panel, such that, when the outer panel and the insulation panel are connected to the wall of the building, air channels are formed between the second surface of the insulation panel and the outer panel, and wherein each of the plurality of fastening devices comprises a distancing section, wherein the distancing section comprises two bracket sections, wherein one of the bracket sections defines a first contact surface for abutment against the second surface of the insulation panel, and wherein the other bracket section defines a second contact surface for abutment against an inner surface of the outer panel, thereby determining a distance equal to a height of the protrusions between the second surface of the insulation panel and the inner surface of the outer panel.
2. The façade insulating system according to claim 1, wherein the protrusions are distributed such that at least one air channel extends between two opposite side surfaces of the insulation panel.
3. The façade insulating system according to claim 1, wherein the protrusions are solid protrusions made of thermal insulation material.
4. The façade insulating system (30) according to claim 1, wherein the protrusions have a cylindrical shape or the shape of a truncated cone.
5. The façade insulating system according to claim 1, wherein at least one side surface of the insulation panel is provided with a tongue profile comprising a chamfered edge, and wherein at least one side surface is provided with a groove profile complementary to the tongue profile for connecting adjacent insulation panels through a tongue and groove joint.
6. The façade insulating system according to claim 5, wherein each fastening device comprises a profile part complementary shaped relative to the chamfered edge, and wherein a fastening element is provided on the profile part.
7. The façade insulating system according to claim 1, wherein the fastening device is configured to extend from the outer panel and to finish short relative to the first surface of the insulation panel.
8. The façade insulating system according to claim 1, wherein the fastening device comprises a bracket piece, and wherein two opposing side edges of two neighboring outer panels each comprises a recess, and wherein the bracket piece is configured for engaging with the respective recesses.
9. The façade insulating system according to claim 1, wherein a first surface of the outer panel comprises a slot and the fastening device comprises a rim, wherein the rim is configured to engage with the slot (23).
10. The façade insulating system according to claim 1, wherein the outer panel is attached to the insulation panel by an adhesive.
11. The façade insulating system according to claim 1, comprising a base profile for connecting to a side surface of one or more adjacent insulation panels and for connecting to an edge of one or more adjacent outer panels, the base profile comprising a base profile bracket piece configured for engaging with a recess in the edge of the one or more outer panels.
12. The façade insulating system according to claim 11, wherein the base profile comprises a first section for receiving the side surface (10s) of the one or more insulation panels, and a second section arranged between the first section and the base profile bracket piece, wherein the first section comprises thermal break slots and/or wherein the second section comprises vent gaps.
13. The façade insulating system according to claim 5, comprising a number of insulation panels and outer panels arranged in rows, one row arranged above the other, the insulation panels being connected end-to-end vertically and horizontally through the tongue and groove joint, and the outer panels being connected to the insulation panels by the fastening devices.
14. The façade insulating system according to claim 13, comprising one or more base profiles connected to a lower most row of insulation panels and outer panels.
15. An insulation panel for a façade insulating system of a building, the insulation panel being made of a thermal insulation material and wherein the insulation panel comprises: a first surface configured to face a wall of the building, a second surface opposite the first surface, the second surface being configured to face an outer panel, protrusions distributed over the second surface, the protrusions having a cylindrical shape or the shape of a truncated cone and being a solid body of thermal insulation material, wherein the protrusions are configured to abut the outer panel, such that air channels are formed between the second surface of the insulation panel and the outer panel when the protrusions abut against the outer panel, and wherein the insulation panel is configured to be connected to the wall of the building through a plurality of fastening devices, wherein each of the plurality of fastening devices comprises a distancing section, wherein the distancing section comprises two bracket sections, wherein one of the bracket sections defines a first contact surface for abutment against the second surface of the insulation panel, and wherein the other bracket section defines a second contact surface for abutment against an inner surface of the outer panel, thereby determining a distance equal to a height of the protrusions between the second surface of the insulation panel and the inner surface of the outer panel.
16. The façade insulating system according to claim 6, comprising a number of insulation panels and outer panels arranged in rows, one row arranged above the other, the insulation panels being connected end-to-end vertically and horizontally through the tongue and groove joint, and the outer panels being connected to the insulation panels by the fastening devices.
17. The façade insulating system according to claim 11, comprising a number of insulation panels and outer panels arranged in rows, one row arranged above the other, the insulation panels being connected end-to-end vertically and horizontally through the tongue and groove joint, and the outer panels being connected to the insulation panels by the fastening devices.
18. The façade insulating system according to claim 17, comprising one or more base profiles connected to a lower most row of insulation panels and outer panels.
19. The façade insulating system according to claim 12, comprising a number of insulation panels and outer panels arranged in rows, one row arranged above the other, the insulation panels being connected end-to-end vertically and horizontally through the tongue and groove joint, and the outer panels being connected to the insulation panels by the fastening devices.
20. The façade insulating system according to claim 19, comprising one or more base profiles connected to a lower most row of insulation panels and outer panels.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0089] Having generally described this invention, a further understanding can be obtained by reference to certain specific embodiments, which are provided herein for purposes of illustration only, and are not intended to be limiting unless otherwise specified.
[0090] Throughout this document, the terms “vertical” and “horizontal” are not to be interpreted strictly. For example, the use of “vertical” and “horizontal” in the expression “vertical air channel” and “horizontal air channel” is intended to mean that air channels are formed in two directions perpendicular to each other, and for rectangular or square shaped panels, this will usually be sideways and upwards/downwards across the panel as installed on the building. If the insulation panel is a rectangular panel placed lying (i.e. with the short sides representing the height of the panel) then the horizontal air channels extend sideways from one short side to the opposite short side. If the same insulation panel is placed standing (i.e. with the long sides representing the height of the panel), then it is the air channels extending sideways from one long side to the opposite long side which are the horizontal air channels.
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[0093] In general, at least one side surface 10s of the insulation panel 10 is provided with a tongue profile 11t comprising a chamfered edge 11c, and at least one side surface 10s is provided with a groove profile 11g complementary to the tongue profile 11t for connecting adjacent insulation panels through a tongue and groove joint.
[0094] The insulation panel 10 may have a rectangular or square shape, wherein two side surfaces 10s are provided with a tongue profile 11t, and the two other side surfaces 10s are provided with a groove profile 11g. The tongue profile 11t may comprise a chamfered edge 11c, i.e. instead of a 90° corner, a section of the tongue profile 11t is inclined towards the first (inner) surface 10i. The tongue and groove profiles 11t, 11g, allows for sideways and upwards/downwards connection to adjacent insulation panels 10 by a tongue and groove joint, thus forming an overlap of insulation material.
[0095] Two opposite side surfaces 10s of a corner of a rectangular or square shaped insulation panel 10 may comprise a tongue profile 11t and the two other side surfaces may comprise a groove profile 11g. For a rectangular insulation panel 10, this means that one long side surface 10s and one short side surface 10s will be provided with a tongue profile 11t, and one long side surface 10s and one short side surface 10s will be provided with a groove profile 11g. Thus, the insulation panel can be rotated 90°, i.e. it can be turned from lying to standing position, while still being connectable to the adjacent insulation panels 10 by the tongue and groove joint. This means that various arrangements of insulation panels 10 are possible. For example, one rectangular lying insulation panel 10 (where the short sides 10s represents the vertical sides of the insulation panel 10), may be connected to two rectangular standing insulation panels 10 (where the long sides 10s represents the vertical sides of the insulation panel 10). Such an arrangement is illustrated schematically in
[0096] The protrusions 12 are distributed over the second surface 10o of the insulation panel 10 such that at least one air channel 13 extends between two opposite side surfaces 10s of the insulation panel 10. As illustrated in
[0097] The protrusions 12 may have a cylindrical shape or the shape of a truncated cone (as in
[0098] When the protrusions 12 have a rounded shape and are aligned in rows in two perpendicular directions (e.g. horizontally and vertically, such as in
[0099] The protrusions may be solid protrusions made of thermal insulation material. The protrusions 12 thus contribute to thermal insulation as well as to forming the air channels 13. The protrusions 12 may be formed integral with the insulation panel 10, i.e. the insulation panel 10 with the protrusions 12 may be made from one piece of raw material.
[0100] As an example, tests were performed using protrusions 12 having a bottom diameter of 113 mm, a top diameter of 93 mm, a height of 20 mm, and wherein the distance between the protrusions is 20 mm at the second surface 10o. This gave good results considering insulating properties and air flow for transferring away moisture. However, other variant protrusion designs may be envisaged, for example cylindrical shaped protrusions with a similar diameter. It can also be envisaged that if the protrusions are made smaller in diameter, the height can be reduced, and vice versa.
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[0102] Fastening of the outer panel 20 and the insulation panel 10 to the building requires a plurality of fastening devices 40 arranged at various sides of the outer panel 20 and insulation panel 10.
[0103] Referring to
[0104] The fastening device 40 may be configured to extend from the outer panel 20 and to finish short relative to the first surface 10i of the insulation panel 10, such that it does not come into contact with the wall of the building, ref.
[0105] The fastening device 40 may comprise a distancing section 49. The distancing section 49 determines the distance “d” between the inner surface 20i of the outer panel 20 (the surface of the outer panel 20 which is facing the insulation panel 10), and the second surface 10o of the insulation panel 10 (from where the protrusions protrude 12), see for example
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[0107] The outer panel 20 comprises an inner surface 20i that faces the insulation panel 10, and an outer surface 20o, which will be the outermost surface of the building. Thus, material selection, surface finish, geometric shape, and arrangement of the outer panels 20 will play a significant role in the architectural and/or aesthetic expression of the building. The side edges 20e of the outer panel may comprise a recess 21, 22 for engaging with the fastening devices 40.
[0108] The outer panel 20 may have a rectangular or square shape. It may have the same shape and size as the insulation panel 10. The outer panel 20 may also have a different size than the insulation panel 10, however it is preferably configured such that the edges 20e of the outer panel 20 can be located adjacent the side surfaces 10s of one or more insulation panels 10. This can be obtained if the outer panel 20 covers an integer number of insulation panels 10. For example, one outer panel 20 may cover two complete insulation panels 10 or vice versa. One outer panel 20 can for example also cover four insulation panels 10, such as two side-by-side insulation panels 10 stacked on top of two other side-by side insulation panels 10. Other configurations may also be envisaged.
[0109] In
[0110] Referring now to
[0111] The outer panel 20 may be attached to the insulation panel 10 by an adhesive. The adhesive may be applied prior to transport such that the insulation panel 10 and outer panel 20 will be handled and transported as one unit, thereby reducing risk of damage to the outer panel 20 as the insulation panel 10 will provide support. The adhesive may also be applied before mounting onto the building structure in order to facilitate the assembly and mounting process as handling and positioning will be easier.
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[0113] The recess 21 of the lower side edge 20e of
[0114] Similar as for the insulation panel 10, two opposite side edges 20e of a corner of a rectangular or square shaped outer panel 20 may comprise a U-shaped recess 21 and the two other side edges 20e may comprise an open recess 22. For a rectangular outer panel 20, this means that one long side edge 20e and one short side edge 20e will be provided with a U-shaped recess 21, and one long side edge 20e and one short side edge 20e will be provided with an open recess 21, as shown for example in
[0115] Thus, the outer panel 20 can be rotated 90°, i.e. it can be turned from lying to standing position, while still being connectable to the adjacent outer panels 20 by fastening device 40. This means that various arrangements of outer panels 20 are possible. For example, one rectangular lying outer panel 20 (where the short edges 20e represents the vertical height of the outer panel 20), may be connected to two rectangular standing outer panels 20 (where the long sides 20e represents the vertical height of the outer panel 20). Such an arrangement is illustrated schematically in
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[0118] The base profile 50 may comprise a first section 51 for receiving the side surface 10s of the one or more insulation panels 10 (see
[0119] The first section 51 comprises thermal break slots 53 which are arranged to prevent heat flow across the base profile 50. The thermal break slots 53 are preferably arranged as longitudinal slots over the length of the first section 51. Preferably, several rows of longitudinal thermal break slots 53 are arranged next to each other, and where the slots of one row are longitudinally displaced relative to the neighboring row of slots, as is shown in
[0120] The second section 52 comprises vent gaps 54 which are configured to allow air to flow in through the gaps 54. The vent gaps 54 are preferably arranged transversally over the width of the second section 52 of the base profile 50. Since the second section 52 with the vent gaps 54 is arranged below the area of protrusions 12 and air channels 13 (see
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[0123] The insulation panels 10 and outer panels 20 may be arranged in various patterns. For example, one row of insulation panels 10 and outer panels 20 may be displaced sideways to obtain a brick pattern, ref.
[0124] In one aspect, the mounting process may comprise arranging and fastening one or more base profiles 50 to the framework of a building. A first row of insulation panels 10 may be arranged on the base profile 50, connected sideways by the tongue and groove joint, as shown for example in
[0125] In the preceding description, various aspects of the independent claims have been described. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention as defined in the attached claims.
TABLE-US-00001 REFERENCE NUMBERS IN FIGURES 10 insulation panel 10i first surface of insulation panel 10o second surface of insulation panel 10s side surface of insulation panel 11t tongue profile 11g groove profile 11c chamfered edge 12 protrusion 13 air channel 14 groove profile 20 outer panel 20e side edge of outer panel 20i inner surface of outer panel 20o outer surface of outer panel 21 recess 22 recess 23 Slot in inner surface of outer panel 30 façade insulating system 40 fastening device 40p profile part of fastening device 41 first contact surface for abutment against the second surface 10o of the insulation panel 10 42 second contact surface for abutment against the inner surface 20i of the outer panel 20. 43 rim 45 bracket piece of fastening device 46 recess of bracket piece 45 47 upper tongue part of bracket piece 45 48 fastening element of fastening device 49 distancing section 50 base profile 51 first section of base profile 52 second section of base profile 53 thermal break slot 54 vent gap 55 base profile bracket piece 56 first wall section of base profile 57 second wall section of base profile 101 Lower most row