Injector for a Combustion Engine, in Particular of a Motor Vehicle, and Combustion Engine for a Motor Vehicle

Abstract

A fuel injector for a combustion engine. The fuel injector includes a check valve with a return element that is a magnet, by means of which a magnetic field can be provided or is provided, such that, as a result of the decrease in pressure, a second valve element of the check valve can be moved from an open position back into a closed position and held in the closed position.

Claims

1-10. (canceled)

11. An injector for introducing fuel into at least one combustion chamber of a combustion engine, the injector comprising: an injector housing through which the fuel can flow, wherein the injector housing includes: at least one inlet opening via which the fuel can be introduced into the injector housing, and at least one outlet opening, via which the fuel can be discharged from the injector housing in order to introduce the fuel into the combustion chamber; at least one flow opening arranged inside the injector housing downstream of the inlet opening and upstream of the outlet opening, via which the outlet opening can be supplied with the fuel flowing through the inlet opening; an electrically actuatable first valve, which has a first valve element arranged in the injector housing and which can be moved relative to the injector housing by electrically actuating the first valve between a first closed position fluidically blocking the flow opening and at least one first open position releasing the flow opening; and a check valve as a second valve, which has a return element and a second valve element which is arranged in the injector housing and is movable relative to the injector housing between a second closed position fluidically blocking the outlet opening and at least one second open position releasing the outlet opening, and which is movable from the second closed position to the second open position by means of a pressure caused by the fuel flowing from the flow opening to the second valve element and acting on the second valve element and can then be moved from the second open position back into the second closed position as a result of a decrease of the pressure by means of the return element and can be held in the second closed position by means of the return element, wherein the return element is a magnet, by means of which a magnetic field can be provided or is provided, by means of which, as a result of the decrease in pressure, the second valve element can be moved from the second open position back into the second closed position and then held in the second closed position.

12. The injector of claim 11, wherein the magnet is a permanent magnet.

13. The injector of claim 11, wherein a material which is configured to interact with the magnetic field in such a way that the magnetic field results in a force acting on the second valve element, by means of which, as a result of the decrease in pressure, the second valve element can be moved from the second open position back into the second closed position and can then be held in the second closed position.

14. The injector of claim 13, wherein moving the second valve element from the second closed position to the second open position increases a distance between the magnet and the material, as a result of which the force decreases non-linearly, in particular disproportionately and very particularly quadratically, relative to the distance.

15. The injector of claim 13, wherein the second valve element is translationally movable along a direction of movement relative to the injector housing between the second open position and the second closed position.

16. The injector of claim 15, wherein the material, at least in the second open position, in particular also in the second closed position, is arranged along a direction running perpendicular to the direction of movement without overlap with the magnet.

17. The injector of claim 15, wherein the material is at least partially overlapped by the magnet both in the second open position and in the second closed position in a direction running parallel to the direction of movement and pointing towards or away from the first valve.

18. The injector of claim 15, wherein moving the second valve element from the second closed position to the second open position increases a distance between the magnet and the material, as a result of which the force decreases non-linearly, in particular disproportionately and very particularly quadratically, relative to the distance, and wherein the distance runs along the direction of movement.

19. The injector of claim 11, wherein the first valve element can be moved in a first opening direction from the first closed position into the first open position relative to the injector housing, and wherein the second valve element is movable in a second opening direction, opposite the first opening direction, from the second closed position into the second open position relative to the injector housing.

20. A combustion engine for a motor vehicle, comprising the injector of claim 11.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0033] FIG. 1 shows a schematic longitudinal sectional view of an injector according to the invention for introducing fuel into at least one combustion chamber of a combustion engine, in particular of a motor vehicle; and

[0034] FIG. 2 shows a further schematic longitudinal sectional view of the injector in a region marked B in FIG. 1.

DETAILED DESCRIPTION OF THE DRAWINGS

[0035] In the figures the same or functionally like elements are provided with the same reference signs.

[0036] FIG. 1 shows a schematic longitudinal sectional view of an injector 10 for introducing fuel, in particular gaseous fuel, into at least one combustion chamber of a combustion engine of a motor vehicle, which is preferably formed as a reciprocating piston engine. This means that the motor vehicle in its completely manufactured state comprises the combustion engine and can be driven by means of the combustion engine, in particular as a combustion engine. The combustion engine, also referred to as the engine or internal combustion engine, comprises said combustion chamber into which the fuel can be introduced, in particular directly, by means of the injector 10. Preferably, the fuel is a gaseous fuel such as hydrogen, for example, which is introduced, in particular injected, directly into the combustion chamber in a gaseous state by means of the injector 10. This means in particular that the fuel flows out of the injector 10 in a gaseous state and thereby flows, in particular directly, into the combustion chamber. Thus, the injector 10 is also referred to as a gas injector, direct injector or gas direct injector.

[0037] The injector 10 has an injector housing 12 through which the fuel can flow and which is also referred to simply as the housing. The injector housing 12 has at least or precisely one inlet opening 14, also referred to as an inlet, through which the fuel can be introduced or can be fed into the injector housing 12, in particular from a surrounding area of the injector housing 12 and in particular of the injector 10 as a whole. Furthermore - as can be seen particularly well in conjunction with FIG. 2 - the injector housing 12 and thus the injector 10 have an outlet opening 16, also referred to as an outlet, via which the fuel flowing into the injector housing 12 via the inlet and flowing from the inlet to the outlet can be discharged from the injector housing 12 and thus from the injector 10 as a whole for the purpose of introducing, in particular directly injecting, the fuel into the combustion chamber. In the direction of flow of the fuel flowing from the inlet to the outlet, the outlet is thus arranged downstream of the inlet.

[0038] The injector 10 additionally comprises at least one flow opening 18 disposed within the injector housing 12, the flow opening 18 being disposed upstream of the outlet and downstream of the inlet in the direction of flow of fuel flowing from the inlet to the outlet. On its way from the inlet to the outlet, the fuel flows through the flow opening 18, whereby the outlet opening 16 can be supplied via the flow opening 18 with the fuel which flows through the inlet and thus enters the injector housing 12 via the inlet.

[0039] The injector 10 additionally comprises a first valve 20 which can be actuated electrically, in particular electromagnetically, and which is formed, for example, as a solenoid valve in the present case. The valve 20 has a first valve element 22 which is arranged in the injector housing 12 and which, by electrical actuation of the first valve 20 and, in this case, electromagnetically, can be moved in translation relative to the injector housing 12 between a first closed position fluidically blocking the flow opening 18 and shown in FIGS. 1 and 2 and at least a first open position releasing the flow opening 18 along a direction of movement illustrated in FIG. 2 by a double arrow 25. For this purpose, the valve 20, which is in the form of a solenoid valve, has a coil 24, also referred to as a solenoid coil, which can be supplied with electrical energy, in particular electrical current, in such a way that, by supplying the coil 24 with electrical energy or electrical current, the electrical current can flow through the coil 24. For example, the coil 24 is fixed to the injector housing 12, in particular via a stator of the valve 20. In this case, for example, the coil 24 is held on the stator and is thus fixed. In particular, the coil can be supplied with the electrical energy via at least one electrical contact element 26, also referred to as a terminal, which is provided, for example, from an energy source not shown in the figures. The contact element 26 is arranged in a housing 28, which is formed from a plastic, for example. Alternatively or additionally, the housing 28 is formed separately from the injector housing 12 and is connected to the injector housing 12. For example, the housing 28 is formed by injection moulding. As has long been known, the coil 24 can function as an electromagnet or can form an electromagnet. If the coil 24 is supplied with the electrical energy so that the electrical energy, in particular the electrical current, flows through the coil 24, the coil 24 thereby provides a magnetic field also referred to as a magnetic field. In particular, the magnetic field is generated in the coil 24.

[0040] The first valve element 22 is an armature or a component of an armature, wherein the armature and thus the valve element 22 can be moved in a sufficiently known manner by means of the magnetic field, in particular from the first closed position into the first open position. In particular, the valve element 22 is movable relative to the injector housing 12 from the first closed position into the first open position in a first direction illustrated in FIG. 1 by an arrow 30 and running parallel to the direction of movement, which is a first opening direction for the valve element 22, in particular by generating the magnetic field.

[0041] A first return element is associated with the valve element 22 and, in the exemplary embodiment shown in the figure, is formed as a mechanical spring 32 and thus as a solid body. By moving the valve element 22 from the first closed position to the first open position, the spring 32 is tensioned, in particular compressed or deflected. As a result, at least in the first open position, the spring 32 provides a spring force which points in a second direction illustrated in FIG. 1 by an arrow 34, running parallel to the direction of movement and opposite the first direction. The second direction is a second closing direction for the valve element 22, in which the valve element 22 is translationally movable relative to the injector housing 12 from the first open position into the first closed position. Thus, the valve element 22 can be moved or is moved by means of the spring force provided by the spring 32 in the second direction and thus from the first open position into the second closed position. In particular, the spring 32 also provides the spring force in the first closed position, so that the valve element 22 is held in the first closed position by means of the spring force and thus by means of the spring 32.

[0042] Overall, it can be seen that the valve 20 is an active or actively actuatable valve since the valve element 22 can be moved back and forth between the first closed position and the first open position by electrically actuating the valve 20. Here, the electrical, in particular electromagnetic, actuation of the valve 20 comprises supplying the coil 24 and thus the valve 20 with electrical energy and terminating or cancelling the supply of electrical energy to the coil 24. If the supply of electrical energy to the coil 24 is cancelled or terminated, the spring 32, against which or against the spring force of which the valve element 22 was previously opened by means of the magnetic field, can then close the valve element 22 again by means of the spring force, i.e. can move it out of the first open position and back into the first closed position and in particular can hold it in the first closed position.

[0043] The injector 10 additionally comprises a check valve 36, which is a second valve of the injector 10 or is also referred to as a second valve and is shown enlarged in FIG. 2. The check valve 36 comprises a return element 38 and a second valve element 40 which is arranged in the injector housing 12 and which is movable translationally along the direction of movement illustrated by the double arrow 25 relative to the injector housing 12 between a second closed position shown in FIGS. 1 and 2 and at least one second open position. In the second closed position, the valve element 40 fluidically blocks the outlet port 16 so that no fuel can flow through the outlet opening 16. In the second open position, however, the valve element 40 releases the outlet opening 16 so that fuel can flow through the outlet opening 16 and thus can flow out of the injector housing 12 and out of the injector 10 as a whole. In this regard, the valve element 40 is movable in the second direction illustrated by the arrow 34 from the second closed position into the second open position so that the second direction for the valve element 40 is a second opening direction. The valve element 40 is movable in the first direction illustrated by the arrow 30 from the second open position into the second closed position, so that the first direction for the valve element 40 is a second closing direction. It can be seen that the valve elements 22 and 40 open and close in opposite directions.

[0044] When the valve element 22 is in the first open position, fuel can flow through the flow opening 18 and thus flow from the inlet opening 14 through the flow opening 18 to the valve element 40. In particular, the fuel flows into the valve element 40, i.e. into a channel 42 of the valve element 40, via the flow opening 18 and flows through the channel 42 and thus through the valve element 40. The fuel can flow out of the channel 42 and thus out of the valve element 40 via outflow openings 44 and can thus flow into a space 46, for example in the form of an annular space, which is arranged inside the injector housing 12 and outside the valve element 40 and is thereby bounded partly by the injector housing 12 and partly by the valve element 40. In the space 46, the fuel accommodated in the space 46, in particular its pressure, also referred to as fuel pressure, can act directly on the valve element 40 in such a way that the fuel pressure results in an opening force pointing in the second direction and acting directly on the valve element 40. If, for example, the opening force exceeds a return or closing force provided by the return element 38 and simply referred to also as force, which acts at least indirectly, in particular directly, on the valve element 40 and points in the first direction and thus opposes the opening force, the valve element 40 is moved by the opening force from the second closed position into the second open position and is thereby moved at least partially out of the injector housing 12. If the flow opening 18 is then fluidically blocked by moving the valve element 22 from the first open position into the first closed position or by causing or permitting a movement of the valve element 22 from the first open position into the first closed position, the fuel pressure prevailing in the space 46 and the resulting opening force decrease. If the opening force falls below the return or closing force, the valve element 40 is moved from the second open position back into the second closed position by means of the return force and thus by means of the return element 38 and is then held in the second closed position.

[0045] While the first valve 20 is an active or actively actuatable or switchable valve, the check valve 36 is a passive valve, the valve element 40 of which can be opened exclusively by means of the fuel pressure and can be closed exclusively by means of the return force and thus without external influence or control.

[0046] In order to avoid excessive pressure losses, the return element 38 is formed as a magnet 48, which is preferably a permanent magnet. The permanent magnet thus provides a magnetic field by means of which the second valve element 40 can be moved from the second open position back into the second closed position as a result of the decrease in fuel pressure and can then be held in the second closed position. In this case, the injector 10 comprises a material 50 which in the present case is provided on the valve element 40 and can thus be moved with the valve element 40. The material 50 is a magnetic or magnetisable material, such as a ferromagnetic material. In particular, the material 50 may comprise iron. The material 50 forms a material element 52, which can be provided on the valve element 40 or can be a component of the valve element 40. The material 50 and thus the material element 52 are configured to interact with the magnetic field provided by the permanent magnet in such a way that the magnetic field results in the aforementioned closing force acting on the material element 52 and thus on the valve element 40, pointing in the first direction and configured as a magnetic force, by means of which, as a result of the decrease in pressure, the second valve element 40 can be moved out of the second open position and back into the second closed position, i.e. can be closed, and can then be held in the second closed position.

[0047] Alternatively to the embodiment shown infigures it is conceivable that the material 50 and thus the material element 52 are fixed to the housing or are components of the housing, wherein the magnet 48 can then be held on the valve element 40 or can be a component of the valve element 40. The material 50 or the material element 52 and the corresponding magnet 48 are arranged in such a way that, by moving the valve element 40 from the second closed position into the second open position, a distance between the magnet 48 and the material 50 (material element 52) running along the direction of movement is successively increased, as a result of which the magnetic force decreases non-linearly and preferably quadratically in relation to the distance. Thus, for an initial movement of the valve element 40 from the second closed position in the direction of the first open position, a high opening force, which acts in the second direction, is required or must be applied, wherein a substantially lower opening force compared to the high opening force must be applied in order to keep the valve element 40 open, i.e. in the second open position.

[0048] It can be seen from FIGS. 1 and 2 that in the second open position and also in the second closed position, the material 50 is arranged without overlap with the magnet 48 along a direction running perpendicular to the direction of movement and, in the present case, pointing outwards and indicated by an arrow 54 in FIG. 2. Furthermore, both in the second open position and in the second closed position, the material 50 is at least partially overlapped by the magnet 48 in the first direction running parallel to the direction of movement and pointing towards the first valve 20. In this case, the aforementioned distance runs along the direction of movement, i.e. parallel to the direction of movement. In this way, the previously described non-linear behaviour of the closing force configured as a magnetic force can be realised particularly well.

TABLE-US-00001 List of reference signs 10 injector 12 injector housing 14 inlet opening 16 outlet opening 18 flow opening 20 first valve 22 first valve element 24 coil 25 double arrow 26 contact element 28 housing 30 arrow 32 spring 34 arrow 36 check valve 38 return element 40 second valve element 42 channel 44 outflow opening 46 space 48 magnet 50 material 52 material element 54 arrow B region