VALVE PLATE, CYLINDER BLOCK, AND HYDRAULIC PUMP/MOTOR
20230304481 · 2023-09-28
Assignee
Inventors
Cpc classification
International classification
Abstract
A valve plate of a hydraulic pump/motor, includes a high pressure-side port and a low pressure-side port, a first oil groove provided to be endless in an outer peripheral part of the high and low pressure-side ports, and a plurality of second oil grooves. Further, a plurality of pad oil grooves communicating with the first oil groove and opened toward the end face of the cylinder block is provided in an outer peripheral portion of the high pressure-side port, at least in a portion being on a downstream side of the relative rotation, in a pad region contacting the end face of the cylinder block, and the plurality of pad oil grooves is provided such that a proportion of an opening area to the end face of the cylinder block is larger on the downstream side than on an upstream side of the relative rotation.
Claims
1. A valve plate of a hydraulic pump/motor, the valve plate comprising a high pressure-side port and a low pressure-side port on a circumference about a rotation axis, a first oil groove provided to be endless in an outer peripheral part with respect to the high pressure-side port and the low pressure-side port, and a plurality of second oil grooves extending from the first oil groove toward an outer periphery, the high pressure-side port and the low pressure-side port being alternately communicated with a cylinder bore provided in a cylinder block by relative rotation about the rotation axis in a state of being in contact with an end face of the cylinder block, wherein a plurality of pad oil grooves communicating with the first oil groove and opened toward the end face of the cylinder block is provided in an outer peripheral portion of the high pressure-side port, at least in a portion being on a downstream side of the relative rotation, in a pad region contacting the end face of the cylinder block between the second oil grooves, and the plurality of pad oil grooves is provided such that a proportion of an opening area to the end face of the cylinder block is larger on the downstream side than on an upstream side of the relative rotation.
2. The valve plate according to claim 1, wherein the pad oil groove extends linearly and is inclined with respect to a radial direction about the rotation axis.
3. The valve plate according to claim 2, wherein the plurality of pad oil grooves is inclined in a same direction with respect to the radial direction.
4. The valve plate according to claim 1, wherein the pad oil groove is provided only in a portion on the downstream side of the relative rotation in the pad region.
5. The valve plate according to claim 1, wherein the plurality of pad oil grooves has a same extension length from the first oil groove and a same opening width with respect to the end face of the cylinder block, and is provided at unequal pitches such that a mutual interval gradually decreases to the downstream side of the relative rotation.
6. The valve plate according to claim 1, wherein outer peripheral side ends of the plurality of pad oil grooves are closed.
7. A cylinder block of a hydraulic pump/motor, the cylinder block comprising a plurality of cylinder bores around a rotation axis, a first oil groove provided to be endless in an outer peripheral part with respect to the cylinder bores on an end face where the plurality of cylinder bores is opened, and a plurality of second oil grooves extending from the first oil groove toward an outer periphery, the plurality of cylinder bores being alternately communicated with a high pressure-side port and a low pressure-side port provided in a valve plate by relative rotation in a state where the end face is in contact with the valve plate, wherein a plurality of pad oil grooves communicating with the first oil groove and opening toward the valve plate is provided at least in a portion on a downstream side of the relative rotation in a pad region contacting the valve plate between the second oil grooves, and the plurality of pad oil grooves is provided such that a proportion of an opening area with respect to the valve plate is larger on the downstream side of the relative rotation than on an upstream side of the relative rotation.
8. The cylinder block according to claim 7, wherein the pad oil groove extends linearly and is inclined with respect to a radial direction about the rotation axis.
9. The cylinder block according to claim 8, wherein the plurality of pad oil grooves is inclined in a same direction with respect to the radial direction.
10. The cylinder block according to claim 7, wherein the pad oil groove is provided only in a portion on the downstream side of the relative rotation in the pad region.
11. The cylinder block according to claim 7, wherein the plurality of pad oil grooves has a same extension length from the first oil groove and a same opening width with respect to the end face of the valve plate, and is provided at unequal pitches such that a mutual interval gradually decreases to the downstream side of the relative rotation.
12. The cylinder block according to claim 7, wherein outer peripheral side ends of the plurality of pad oil grooves are closed.
13. A hydraulic pump/motor comprising the valve plate according to claim 1.
14. A hydraulic pump/motor comprising the cylinder block according to claim 7.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0028] Hereinafter, preferred embodiments of a valve plate, a cylinder block, and a hydraulic pump/motor according to the present invention will be described in detail with reference to the accompanying drawings.
First Embodiment
[0029]
[0030] The swash plate 30 is a plate-shaped member having a flat sliding surface 31 on a side facing the port block 12, and is disposed at a position close to an inner wall surface 11a of the case body 11 in a state where the input/output shaft 20 penetrates an opening 30a provided at a central part. The swash plate 30 is supported on the inner wall surface 11a of the case body 11 via two ball retainers 32 having a substantially hemispherical shape, and can tilt the sliding surface 31 with respect to the input/output shaft 20. Reference numeral 33 in the drawings denotes a servo device provided on the case body 11. The servo device 33 is a hydraulic cylinder that is movable along an axis of the input/output shaft 20 and contacts the swash plate 30 via a tilting member 34. When the servo device 33 is extended and contracted by hydraulic pressure such as pilot pressure or self-discharge pressure, the swash plate 30 moves along the spherical surface of the ball retainers 32, and the inclination angle of the swash plate 30 with respect to the axis of the input/output shaft 20 can be changed.
[0031] The cylinder block 40 is a cylindrical member having a center hole 41, and is disposed between the port block 12 and the swash plate 30 in a state where the input/output shaft 20 penetrates the center hole 41. A spline is provided between the center hole 41 of the cylinder block 40 and the outer peripheral surface of the input/output shaft 20 so that the cylinder block 40 rotates integrally with the input/output shaft 20. In the hydraulic pump of the present first embodiment, as illustrated in
[0032] In the cylinder block 40, a plurality of cylinder bores 42 is formed on the circumference about the rotation axis 20C of the input/output shaft 20. The cylinder bores 42 are cylindrical cavities formed so as to be parallel to the rotation axis 20C of the input/output shaft 20, and are arranged at equal intervals along the circumferential direction. As illustrated in
[0033] As illustrated in
[0034] Each of the piston shoes 45 is pressed against the sliding surface 31 of the swash plate 30 via a pressing plate 46. The pressing plate 46 is a flat plate-shaped member having substantially the same outer diameter as the cylinder block 40, has a pressing hole 46a at the center portion, and has a mounting hole 46b at a portion corresponding to each piston 44. The mounting hole 46b is an opening having an inner diameter through which the spherical portion 45a can be inserted and the sliding portion 45b cannot be inserted. The pressing plate 46 is disposed between the cylinder block 40 and the swash plate 30 in a state where the input/output shaft 20 penetrates the pressing hole 46a and the piston shoes 45 are inserted into the respective mounting holes 46b.
[0035] The pressing hole 46a formed in the pressing plate 46 has an inner peripheral surface having a spherical shape, and includes a retainer guide 47 therein. The retainer guide 47 is formed in a hemispherical shape having an outer diameter fitted into the pressing hole 46a of the pressing plate 46, and is disposed between the pressing plate 46 and the cylinder block 40 in a state where the input/output shaft 20 penetrates the center portion thereof and the spherical part contacts the pressing hole 46a of the pressing plate 46. The retainer guide 47 and the outer peripheral surface of the input/output shaft 20 are joined by a spline such that the retainer guide 47 rotates integrally with the input/output shaft 20 and is movable along the rotation axis 20C of the input/output shaft 20. A pressing force of a pressing spring 48 incorporated in the center portion of the cylinder block 40 is constantly applied to the retainer guide 47 via a transmission rod 49. The pressing force of the pressing spring 48 applied to the retainer guide 47 is applied to the piston shoe 45 via the pressing plate 46, and acts to constantly bring each of the sliding portions 45b of the piston shoes 45 into contact with the sliding surface 31 of the swash plate 30.
[0036] On the other hand, in the port block 12, a valve plate 50 is provided at a portion facing the communication ports 43 of the cylinder block 40. As illustrated in
[0037] Further, the valve plate 50 is provided with an annular oil groove (first oil groove) 54 and a plurality of radial oil grooves (second oil grooves) 55. The annular oil groove 54 is an endless annular recess provided in an outer peripheral portion with respect to the suction port 51 and the discharge port 52. The annular oil groove 54 has, for example, a substantially semicircular cross section with a constant radius, and is open only on a surface facing the end face 40a of the cylinder block 40. The radial oil grooves 55 are linear recesses extending from the annular oil groove 54 toward the outer periphery, and are formed at equal interval positions along the circumferential direction. The radial oil grooves 55 have, for example, a substantially semicircular cross section with a constant radius, are open on a surface facing the end face 40a of the cylinder block 40, and have outer peripheral side ends open on the outer peripheral surface of the valve plate 50. In the present first embodiment, the six radial oil grooves 55 are formed radially along a radial r direction about the rotation axis 20C in outer peripheral side portions with respect to the annular oil groove 54. In particular, in the illustrated example, three radial oil grooves 55 are provided to be symmetric with each other in each of the high pressure-side region 50B and the low pressure-side region 50A. The outermost peripheral portions of the radial oil grooves 55 communicate with each other by an outermost peripheral groove 56 extending in the circumferential direction.
[0038] Furthermore, in the valve plate 50, as illustrated in
[0039] Furthermore, each of the pad oil grooves 58 is inclined with respect to the radial r direction about the rotation axis 20C. In the illustrated example, the pad oil grooves 58 are inclined so as to be on the upstream side of the rotation gradually toward the outer periphery. Inclination angles β of the pad oil grooves 58 are the same as each other, and are set to about 30° with respect to the radial r direction about the rotation axis 20C. As is clear from
[0040] In the hydraulic pump configured as described above, as illustrated in
[0041] Between the cylinder block 40 and the valve plate 50, the end face 40a of the cylinder block 40 contacts the valve plate 50, whereby the annular oil groove 54 constitutes an endless annular oil passage 54A with respect to the cylinder block 40. Similarly, between the cylinder block 40 and the valve plate 50, a plurality of radial oil passages 55A opened from the endless annular oil passage 54A to the housing chamber 13 is formed by the radial oil grooves 55 with respect to the cylinder block 40. Therefore, while the end face 40a of the cylinder block 40 and the valve plate 50 are relatively sliding, the oil leaking from the communication ports 43 lubricates between the cylinder block 40 and the valve plate 50, and is then discharged to the housing chamber 13 via the endless annular oil passage 54A and the radial oil passages 55A. Further, a part of the oil passing through the radial oil passages 55A reaches the pad region 57 as a result of the rotation of the cylinder block 40 and lubricates between the cylinder block 40 and the valve plate 50. Therefore, a sufficient oil film can be secured even when the pressure and speed are increased in an inner peripheral side portion with respect to the endless annular oil passage 54A and a portion close to the radial oil passage 55A on the upstream side of the relative rotation in the pad region 57. Thus, there is no possibility that problems such as seizure and galling caused by oil shortage occur.
[0042] On the other hand, the oil from the radial oil passages 55A hardly reaches the portion on the downstream side of the relative rotation in the pad region 57. In particular, in the outer peripheral portion of the discharge port 52 on the high pressure side, there is a concern that it is difficult to sufficiently secure the oil film only by the oil passing through the radial oil passages 55A. However, in the above-described hydraulic pump, the pad oil grooves 58 are provided in a portion on the downstream side of the relative rotation in the pad region 57. When the cylinder block 40 contacts the valve plate 50, the pad oil grooves 58 constitute pad oil passages 58A that communicate the endless annular oil passage 54A with the portion on the downstream side of the relative rotation in the pad region 57. Thus, the oil in the endless annular oil passage 54A is supplied to the portion on the downstream side of the relative rotation in the pad region 57 through the pad oil passages 58A. Therefore, even when the hydraulic pump is increased in pressure and speed, there is no possibility of causing oil shortage in the portion where the end face 40a of the cylinder block 40 and the valve plate 50 relatively slide, and there is no concern that problems such as seizure and galling occur. Moreover, regarding the pad region 57 which the outer peripheral portion of the cylinder block 40 contacts, the pad oil grooves 58 are formed only on the outer peripheral portion of the discharge port 52 on the high pressure side. Furthermore, the pad oil grooves 58 are provided such that the proportion of the opening area to the end face 40a of the cylinder block 40 is larger on the downstream side than on the upstream side of the relative rotation. For this reason, a contact part with the cylinder block 40 can be secured in the pad region 57 other than the outer peripheral portion of the discharge port 52 and the portion on the upstream side of the relative rotation in the pad region 57 located on the outer periphery of the discharge port 52. As a result, there is no concern that the rotation of the cylinder block 40 becomes unstable due to the provision of the pad oil grooves 58, and high pressure and high speed of the hydraulic pump can be realized.
[0043] Note that, in the first embodiment described above, the example in which the inclination angle of the swash plate 30 can be changed is illustrated, but it is not always necessary to be capable of changing the inclination angle of the swash plate 30. Further, although the cylinder block 40 is provided with nine cylinder bores 42 as an example, the number of cylinder bores 42 is not limited thereto. Furthermore, an example in which six radial oil grooves 55 are linearly provided is illustrated, but the shape and number of radial oil grooves 55 are not limited to those of the first embodiment.
[0044] Further, in the first embodiment described above, the pad oil grooves 58 are also provided in a portion on the upstream side of the relative rotation with respect to an intermediate position in the circumferential direction in the pad region 57, but the present invention is not limited thereto. It is sufficient that the pad oil grooves 58 are provided only in a portion on the downstream side of the relative rotation with respect to the intermediate position in the circumferential direction in the pad region 57.
[0045] Furthermore, in the above-described first embodiment, the pad oil grooves 58 are inclined with respect to the radial r direction about the rotation axis 20C so as to be on the upstream side of the relative rotation gradually toward the outer periphery. Thus, the length of a side 58a on the outer peripheral side of the rotation in the pad oil groove 58 becomes larger than the length of a side 58b on the inner peripheral side. Therefore, even under a situation where the cylinder block 40 rotates at a relatively low speed such as 1000 rpm, the amount of oil supplied to the pad region 57 can be secured from the portion of the side 58a on the outer peripheral side in the pad oil passage 58A, which is advantageous in terms of lubricity. However, the extension direction of the pad oil grooves 58 is not limited thereto, and the pad oil grooves 58 may be provided along the radial r direction about the rotation axis 20C. Further, when the pad oil grooves 58 are inclined with respect to the radial r direction about the rotation axis 20C, it can be configured as in a first modification illustrated in
[0046] That is, in a valve plate 501 of the first modification illustrated in
[0047] In a valve plate 502 of the second modification illustrated in
[0048]
[0049] Further, in each of the first embodiment, the first modification, and the second modification described above, the outer peripheral side end of the pad oil grooves 58 and 581 is closed, but the present invention is not limited thereto, and it be configured as in a third modification illustrated in
[0050] That is, in a valve plate 503 of the third modification illustrated in
[0051] In a valve plate 504 of the fourth modification illustrated in
Second Embodiment
[0052]
[0053] As illustrated in
[0054] On the other hand, as illustrated in
[0055] Further, in the cylinder block 401, the pad oil grooves 413 are provided in a pad region 414 formed between the radial oil grooves 412 in an outer peripheral portion with respect to the annular oil groove 411. The pad oil grooves 413 are linear recesses having one end communicating with the annular oil groove 411 and the other end closed, and a plurality of pad oil grooves 413 is formed in each of the six pad regions 414. The pad oil grooves 413 have, for example, a substantially semicircular cross section with a constant radius, and are open on a surface facing the end face 505a of the valve plate 505. The width of the pad oil groove 413 is smaller than that of the radial oil groove 412. The length of the pad oil groove 413 is provided between the annular oil groove 411 and a portion that is approximately ½ of the dimension along the radial direction of the pad region 414. As is clear from the drawings, the plurality of pad oil grooves 413 is arranged at unequal pitches such that a mutual interval gradually decreases toward the downstream side in the case of the rotation of the cylinder block 401.
[0056] Specifically, in the example of
[0057] Furthermore, each of the pad oil grooves 413 is inclined with respect to the radial r direction about the rotation axis 20C. In the illustrated example, the pad oil grooves 413 are inclined so as to be on the downstream side of the rotation gradually toward the outer periphery. Inclination angles β6 of the pad oil grooves 413 are the same as each other, and are set to about 30° with respect to the radial r direction about the rotation axis 20C.
[0058] In the hydraulic pump configured as described above, the end face of the cylinder block 401 contacts the valve plate 505, so that the annular oil groove 411 constitutes an endless annular oil passage 411A with respect to the valve plate 505. Similarly, a plurality of radial oil passages 412A opened from the endless annular oil passage 411A to the housing chamber 13 is formed with respect to the valve plate 505 by the radial oil grooves 412. Therefore, while the cylinder block 401 is rotating, the oil leaking from the communication ports 43 lubricates between the cylinder block 401 and the valve plate 505, and is then discharged to the housing chamber 13 via the endless annular oil passage 411A and the radial oil passages 412A. Further, a part of the oil passing through the radial oil passages 412A reaches the pad region 414 as a result of the rotation of the cylinder block 401 and lubricates between the cylinder block 401 and the valve plate 505. Therefore, a sufficient oil film can be secured in an inner peripheral side portion with respect to the endless annular oil passage 411A and a portion close to the radial oil passages 412A on the upstream side of the relative rotation in the pad region 414, and there is no possibility that problems such as seizure and galling due to oil shortage occur.
[0059] On the other hand, the oil from the radial oil passages 412A hardly reaches the portion on the downstream side of the relative rotation in the pad region 414, and it is difficult to sufficiently secure the oil film only by the oil passing through the radial oil passages 412A. However, in the above-described hydraulic pump, the pad oil grooves 413 are provided in a portion on the downstream side of the relative rotation in the pad region 414. When the cylinder block 401 contacts the valve plate 505, the pad oil grooves 413 constitute pad oil passages 413A that communicate the endless annular oil passage 411A with the portion on the downstream side of the relative rotation in the pad region 414. Thus, the oil in the endless annular oil passage 411A is supplied to the portion on the downstream side of the relative rotation in the pad region 414 through the pad oil passages 413A. Therefore, even when the hydraulic pump is increased in pressure and speed, there is no possibility of causing oil shortage, and there is no concern that problems such as seizure and galling occur. Moreover, the pad oil grooves 413 are provided in the pad region 414 which the outer peripheral portion of the cylinder block 401 contacts such that the proportion of the opening area to the end face 505a of the valve plate 505 is larger on the downstream side than on the upstream side of the relative rotation. For this reason, it is possible to secure a contact part with the valve plate 505 in a portion on the upstream side of the relative rotation in the pad region 414. As a result, there is no concern that the rotation of the cylinder block 401 becomes unstable due to the provision of the pad oil grooves 413, and high pressure and high speed of the hydraulic pump can be realized.
[0060] Note that, in the second embodiment described above, nine cylinder bores 42 are provided in the cylinder block 401, and six radial oil grooves 412 are linearly provided as an example, but the number of cylinder bores 42 and the shape and number of radial oil grooves 412 are not limited to those of the second embodiment.
[0061] Further, in the second embodiment described above, the pad oil grooves 413 are also provided in a portion on the upstream side of the relative rotation with respect to an intermediate position in the circumferential direction in the pad region 414, but the present invention is not limited thereto, and it is sufficient that the pad oil grooves 413 are provided only in the portion on the downstream side of the relative rotation with respect to the intermediate position in the circumferential direction in the pad region 414.
[0062] Furthermore, in the above-described second embodiment, the pad oil grooves 413 are inclined with respect to the radial r direction about the rotation axis 20C so as to be on the downstream side of the relative rotation gradually toward the outer periphery. However, the pad oil grooves 413 may be provided along the radial r direction about the rotation axis 20C. Further, as in a cylinder block 402 of the fifth modification illustrated in
[0063] Furthermore, in the first embodiment, the first to fourth modifications, the second embodiment, and the fifth modification described above, those used as a hydraulic pump are exemplified, but they may be used as a hydraulic motor.
[0064] Further, in each of the first embodiment, the first to fourth modifications, the second embodiment, and the fifth modification described above, the annular oil groove and the radial oil grooves are provided in the same member. However, as long as the radial oil grooves and the pad oil grooves are provided in the same member, the annular oil groove and the radial oil grooves may be provided in different members.
[0065] Furthermore, by providing the pad oil grooves having the same dimension at unequal pitches, the proportion of the opening area of the pad oil grooves is changed between the upstream side and the downstream side of the relative rotation, but the present invention is not limited thereto. For example, it is also possible to change the proportion of the opening area of the pad oil grooves between the upstream side and the downstream side of the relative rotation by providing a plurality of pad oil grooves having different opening widths and a plurality of pad oil grooves having different extension lengths at equal intervals. Further, when the plurality of pad oil grooves is inclined with respect to the radial direction about the rotation axis, the pad oil grooves are inclined at the same angle, but the inclination angles of the plurality of pad oil grooves may be different from each other.
REFERENCE SIGNS LIST
[0066] 20C ROTATION AXIS [0067] 40, 401, 402 CYLINDER BLOCK [0068] 40a END FACE OF CYLINDER BLOCK [0069] 42 CYLINDER BORE [0070] 50, 501, 502, 503, 504, 505 VALVE PLATE [0071] 51 SUCTION PORT [0072] 52 DISCHARGE PORT [0073] 54, 411 ANNULAR OIL GROOVE [0074] 55, 412 RADIAL OIL GROOVE [0075] 57, 414 PAD REGION [0076] 58, 413, 423, 581, 582, 583 PAD OIL GROOVE [0077] 505a END FACE OF VALVE PLATE