ACOUSTIC WAVE DEVICE AND LADDER FILTER
20230308071 · 2023-09-28
Inventors
Cpc classification
H03H9/02157
ELECTRICITY
International classification
Abstract
An acoustic wave device includes a piezoelectric layer including lithium tantalate or lithium niobate, a dielectric film on the piezoelectric layer, the dielectric film including a dielectric material having a higher dielectric constant than that of the lithium tantalate or lithium niobate, and an IDT electrode on the dielectric film.
Claims
1. An acoustic wave device comprising: a piezoelectric layer including lithium tantalate or lithium niobate; a dielectric film located on the piezoelectric layer and including a dielectric material with a higher dielectric constant than that of the lithium tantalate or lithium niobate; and an IDT electrode on the dielectric film.
2. The acoustic wave device according to claim 1, wherein the dielectric film includes one dielectric material selected from the group consisting of TiO.sub.2, SrTiO.sub.3, SrBi.sub.2Ta.sub.2O.sub.9, CaTiO.sub.3, and BaTiO.sub.3.
3. The acoustic wave device according to claim 1, wherein, when a wavelength determined by an electrode finger pitch of the IDT electrode is defined as λ, a thickness of the dielectric film is about 0.05 λ or less.
4. The acoustic wave device according to claim 1, wherein, when a dielectric constant of a dielectric substance of the dielectric film is defined as ε and a wavelength determined by an electrode finger pitch of the IDT electrode is defined as λ, when a thickness of the dielectric film normalized with λ is defined as t [λ], the piezoelectric layer includes LiTaO.sub.3, and a cut-angle of the LiTaO.sub.3 is defined as F [deg], Formula (1) is satisfied:
5. The acoustic wave device according to claim 1, wherein, when the dielectric film includes TiO.sub.2 and a wavelength determined by an electrode finger pitch of the IDT electrode is defined as λ, when a thickness of the dielectric film normalized with A is defined as t [λ], the piezoelectric layer includes LiTaO.sub.3, and a cut-angle of the LiTaO.sub.3 is defined as F [deg], Formula (2) is satisfied:
6. The acoustic wave device according to claim 1, wherein, when the dielectric film includes CaTiO.sub.3 and a wavelength determined by an electrode finger pitch of the IDT electrode is defined as λ, when a thickness of the dielectric film normalized with λ is defined as t [λ], the piezoelectric layer includes LiTaO.sub.3, a cut-angle of the LiTaO.sub.3 is defined as F [deg], and a thickness of the LiTaO.sub.3 normalized with λ is defined as t_LT [λ], Formula (3) is satisfied:
7. The acoustic wave device according to claim 1, wherein, when a dielectric constant of a dielectric substance constituting the dielectric film is defined as ε and a wavelength determined by an electrode finger pitch of the IDT electrode is defined as λ, when a thickness of the dielectric film normalized with λ is defined as t [λ], a Young’s modulus of the dielectric film is defined as Y [GPa], a density of the dielectric film is defined as d [kg/m.sup.3], the piezoelectric layer includes LiTaO.sub.3, and a cut-angle of the LiTaO.sub.3 is defined as F [deg], Formula (4) is satisfied:
8. The acoustic wave device according to claim 7, wherein Formula (5) is satisfied:
9. The acoustic wave device according to claim 1, further comprising a support substrate, and an intermediate layer interposed between the support substrate and the piezoelectric layer.
10. The acoustic wave device according to claim 9, wherein the intermediate layer includes a low-acoustic velocity film including a low-acoustic velocity material through which a bulk wave propagates at an acoustic velocity lower than an acoustic velocity at which a bulk wave propagates through the piezoelectric layer.
11. The acoustic wave device according to claim 9, wherein the support substrate includes a high-acoustic velocity material through which a bulk wave propagates at an acoustic velocity higher than an acoustic velocity at which an acoustic wave propagates through the piezoelectric layer.
12. The acoustic wave device according to claim 10, wherein the intermediate layer further includes a high-acoustic velocity layer including a high-acoustic velocity material through which a bulk wave propagates at an acoustic velocity higher than an acoustic velocity at which an acoustic wave propagates through the piezoelectric layer, and the high-acoustic velocity layer is interposed between the low-acoustic velocity film and the support substrate.
13. The acoustic wave device according to claim 9, wherein the intermediate layer is an acoustic reflection film including a low-acoustic impedance layer having a relatively low acoustic impedance and a high-acoustic impedance layer having a relatively high acoustic impedance.
14. The acoustic wave device according to claim 1, wherein the piezoelectric layer is a piezoelectric substrate including the lithium tantalate or the lithium niobate.
15. The acoustic wave device according to claim 1, wherein the dielectric film is a first dielectric film; the acoustic wave device further comprises a second dielectric film arranged to cover the IDT electrode; and the second dielectric film includes a dielectric substance having a positive temperature coefficient of frequency.
16. The acoustic wave device according to claim 15, wherein the second dielectric film includes silicon oxide.
17. A ladder filter comprising: a serial arm resonator; and a parallel arm resonator; wherein at least one of the serial arm resonator and the parallel arm resonator is defined by the acoustic wave device according to claim 1; and the dielectric film included in the serial arm resonator has a larger thickness than that of the dielectric film included in the parallel arm resonator.
18. The ladder filter according to claim 17, wherein the at least one of the serial arm resonator and the parallel arm resonator includes both of the serial arm resonator and the parallel arm resonator.
19. The ladder filter according to claim 17, wherein the dielectric film includes one dielectric material selected from the group consisting of TiO.sub.2, SrTiO.sub.3, SrBi.sub.2Ta.sub.2O.sub.9, CaTiO.sub.3, and BaTiO.sub.3.
20. The ladder filter according to claim 17, wherein, when a wavelength determined by an electrode finger pitch of the IDT electrode is defined as λ, a thickness of the dielectric film is about 0.05 λ or less.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0023] Specific preferred embodiments of the present invention are described below with reference to the attached drawings below in order to clarify the present invention.
[0024] It should be noted that the preferred embodiments described herein are merely illustrative and the components can be partially replaced or combined with one another among different preferred embodiments.
[0025]
[0026] An acoustic wave device 1 includes a support substrate 2, a piezoelectric layer 6, and an intermediate layer 5 interposed therebetween. In this preferred embodiment, the support substrate 2 includes silicon. The support substrate 2 may include a semiconductor, such as silicon or silicon carbide, an appropriate dielectric substance, such as silicon nitride or aluminum oxide, or a piezoelectric material, such as aluminum nitride or quartz.
[0027] The intermediate layer 5 includes a multilayer body including a high-acoustic velocity film 3, which serves as a high-acoustic velocity member layer, and a low-acoustic velocity film 4. The high-acoustic velocity film 3 includes a high-acoustic velocity material through which a bulk wave propagates at an acoustic velocity higher than the acoustic velocity at which an acoustic wave propagates through the piezoelectric layer 6. The high-acoustic velocity material may be selected from various materials including: aluminum oxide, silicon carbide, silicon nitride, silicon oxynitride, silicon, sapphire, lithium tantalate, lithium niobate, quartz, alumina, zirconia, cordierite, mullite, steatite, forsterite, magnesia, a DLC (diamond-like carbon) film or diamond, a medium that includes any of the above materials as a principal component, and a medium that includes a mixture of any of the above materials as a principal component.
[0028] In this preferred embodiment, the high-acoustic velocity film 3 includes a silicon nitride film.
[0029] The low-acoustic velocity film 4 includes a low-acoustic velocity material through which a bulk wave propagates at an acoustic velocity lower than the acoustic velocity at which a bulk wave propagates through the piezoelectric layer 6. In this preferred embodiment, the low-acoustic velocity film 4 includes silicon oxide.
[0030] The low-acoustic velocity material may be selected from various materials including: silicon oxide, glass, silicon oxynitride, tantalum oxide, a compound produced by introducing fluorine, carbon, boron, hydrogen, or a silanol group to silicon oxide, and a medium that includes any of the above materials as a principal component.
[0031] In the case where the support substrate 2 includes the high-acoustic velocity material, the high-acoustic velocity film may be omitted as in the acoustic wave device 51 according to a first modification example illustrated in
[0032] The piezoelectric layer 6 includes lithium tantalate or lithium niobate. In this preferred embodiment, the piezoelectric layer 6 includes 30°-rotated Y-cut X-propagation LiTaO.sub.3. Note that the crystallographic orientation of the piezoelectric layer 6 is not limited to this.
[0033] A dielectric film 7 is disposed on the piezoelectric layer 6. The dielectric film 7 includes a dielectric material having a higher dielectric constant than that of the piezoelectric layer 6, which includes lithium tantalate or lithium niobate. Such a dielectric material is preferably, but not limited to, one dielectric material selected from the group consisting of TiO.sub.2, SrTiO.sub.3, SrBi.sub.2Ta.sub.2O.sub.9, CaTiO.sub.3, and BaTiO.sub.3. In such a case, the size of the acoustic wave device can be further reduced. In this preferred embodiment, the dielectric film 7 includes TiO.sub.2.
[0034] An IDT electrode 8 is disposed on the dielectric film 7. While
[0035] When a wavelength determined by the electrode finger pitch of the IDT electrode 8 is defined as λ, the thickness of the dielectric film 7 is preferably about 0.05 λ or less. In such a case, the size reduction due to generation of capacitance and the adjustment of balance of fractional band width can be both achieved.
[0036] In the acoustic wave device 1, the dielectric film 7 includes a dielectric material having a higher dielectric constant than lithium tantalate or lithium niobate of the piezoelectric layer 6. This achieves an increase in capacitance and a reduction in the size of the acoustic wave device 1. The above preferred embodiment is described further specifically with reference to Example 1 and Comparative Example 1 below.
Structure of Example 1
[0037] Si was used as a support substrate 2. A SiN film having a thickness of about 300 nm was used as a high-acoustic velocity film 3. A SiO.sub.2 film having a thickness of 300 nm was used as a low-acoustic velocity film 4. As a piezoelectric layer 6, an approximately 30°-rotated Y-cut X-propagation LiTaO.sub.3 was used. The thickness of the piezoelectric layer 6 was set to about 350 nm.
[0038] TiO.sub.2 was used as a material of the dielectric film 7. The thickness of the dielectric film 7 was set to about 30 nm.
[0039] The IDT electrode 8 was a multilayer body including Ti/AlCu/Ti films. The thicknesses of the Ti/AlCu/Ti films were set to Ti/AlCu/Ti = about 12/100/4 nm. Note that the Ti film of about 12 nm is the Ti film arranged to face the dielectric film 7.
[0040] The wavelength determined by the electrode finger pitch of the IDT electrode 8 was set to about 2 .Math.m. The duty was set to about 0.5.
[0041] For comparison, an acoustic wave device of Comparative Example 1 was prepared as in Example 1, except that a SiO.sub.2 film having a thickness of about 10 nm was formed instead of the TiO.sub.2 film.
[0042]
[0043]
[0044] A dielectric film 23 is stacked on the piezoelectric layer 22. The dielectric film 23 includes a dielectric material having a higher dielectric constant than lithium niobate or lithium tantalate of the piezoelectric layer 22. Examples of the dielectric material are the dielectric materials listed in the description of the dielectric film 7 above. In this preferred embodiment, the dielectric film 23 is a TiO.sub.2 film.
[0045] An IDT electrode 8 is disposed on the dielectric film 23. In the second preferred embodiment, similarly to the above, reflectors are disposed on the respective sides of the IDT electrode 8 in the direction in which an acoustic wave propagates. Consequently, a one-port acoustic wave resonator is provided.
[0046] As a second dielectric film 24, a silicon oxide film is arranged to cover the IDT electrode 8. The temperature coefficient of frequency of silicon oxide is positive. This enables the absolute value of the temperature coefficient of frequency in the acoustic wave device 21 to approach 0 and improves the frequency temperature characteristics. As a protective film, a silicon nitride film 25 is disposed on the second dielectric film 24. Note that, in this preferred embodiment, the dielectric film 23 serves a first dielectric film.
[0047] Since the dielectric film 23 is interposed between the piezoelectric layer 22 and the IDT electrode 8 in the acoustic wave device 21, it is also possible to reduce the size of the acoustic wave device 21. The above preferred embodiment is described with reference to Example 2 and Comparative Example 2 below.
Structure of Example 2
[0048] As a piezoelectric layer 22, a 0°Y-cut X-propagation LiNbO.sub.3 substrate was used. A TiO.sub.2 film having a thickness of about 60 nm was used as a dielectric film 23.
[0049] The IDT electrode 8 was a NiCr/Pt/Ti/AlCu/Ti multilayer film. The thicknesses of the sublayers were set to about 10/50/10/200/10 nm in this order. Note that the NiCr film is arranged to face the dielectric film 23.
[0050] A SiO.sub.2 film having a thickness of about 870 nm was used as a second dielectric film 24.
[0051] The thickness of the silicon nitride film 25 used as a protective film was set to about 30 nm.
[0052] The wavelength λ determined by the electrode finger pitch of the IDT electrode 8 was set to about 2 .Math.m. The duty was set to about 0.5.
[0053] For comparison, an acoustic wave device of Comparative Example 2 was prepared as in Example 2, except that a silicon oxide film having a thickness of 10 nm was formed instead of the TiO.sub.2 film used as a dielectric film 23.
[0054]
[0055] As is clear from
[0056]
Structures of Examples 3 and 4
[0057] The acoustic wave device of Example 3 was prepared as in the preparation of the acoustic wave device of Example 1, except that the thickness of the TiO.sub.2 film was set to about 40 nm. The acoustic wave device of Example 3 was used as serial arm resonators S1 to S3.
[0058] The acoustic wave device of Example 4 was prepared as in Example 3, except that the thickness of the TiO.sub.2 film was changed from about 40 nm to about 20 nm. The acoustic wave device of Example 4 was used as parallel arm resonators P1 and P2.
[0059]
[0060] As is clear from
[0061] As is clear from Examples 3 and 4, the resonance characteristics vary with the change in the thickness of the TiO.sub.2 film. In particular, the fractional band width is reduced.
[0062] Then, acoustic wave devices having the same structure as the acoustic wave device of Example 3 above were prepared while the thickness of the TiO.sub.2 film was changed.
[0063]
[0064] As is clear from
[0065] Acoustic wave devices similar to those prepared in Example 3 above was prepared, except that the cut-angle F of Y-cut X-propagation LiTaO.sub.3 was changed within the range of about 0° or more and about 90° or less in steps of 5° and the thickness was set to about 400 nm. Furthermore, the thickness of the dielectric film was changed within the range of about 10 nm or more and about 200 nm or less in steps of about 10 nm. Moreover, the dielectric constant of the dielectric film was changed within the range of about 5 or more and about 1200 or less in steps of 50. The fractional band widths of a plural types of acoustic wave devices prepared as described above were measured. As a result, it was found that the fractional band width falls within the range of about 2% or more when the thickness t [λ] and dielectric constant ε of the dielectric film, and the cut-angle F [deg] of the Y-cut X-propagation LiTaO.sub.3 are set so as to satisfy Formula (1) below.
[0066]
Structures of Examples 5 and 6
[0067] In Example 5, the cut-angle of Y-cut X-propagation LiTaO.sub.3 was set to about 0°, and the thickness was set to about 300 nm. The thickness of the TiO.sub.2 film was set to about 10 nm. The other structure of the acoustic wave device prepared in Example 5 was the same as in Example 1.
[0068] In Example 6, an acoustic wave device was prepared as in Example 5, except that the cut-angle of Y-cut X-propagation LiTaO.sub.3 was set to about 25° and the thickness of the TiO.sub.2 film was set to about 20 nm.
[0069] As illustrated in
[0070] Subsequently, the cut-angle F of Y-cut X-propagation LiTaO.sub.3 was changed within the range of about 10° or more and about 60° or less in steps of about 5°, and the thickness was set to about 350 nm. Furthermore, the thickness of the TiO.sub.2 film was changed within the range of about 10 nm or more and about 100 nm or less in steps of about 10 nm. The other design parameters were set as in Example 6.
[0071] A plurality of different types of acoustic wave devices were prepared under the above conditions, and the range in which the phase of Rayleigh waves was about -80 degrees or less was determined. As a result, it was confirmed that Formula (2) is preferably satisfied in order to set the phase of Rayleigh waves to about -80 degrees or less. Note that the thickness t [λ] of the TiO.sub.2 film is a thickness normalized with the wavelength λ determined by the electrode finger pitch of the IDT electrode, and F [deg] is the cut-angle of Y-cut X-propagation LiTaO.sub.3.
[0072] Thus, it is possible to effectively reduce the responses due to Rayleigh waves by selecting the cut-angle F and the thickness t of the TiO.sub.2 film which satisfy Formula (2) above.
[0073]
[0074] An acoustic wave device of Example 7 below was prepared as an example of the acoustic wave device 41.
Structure of Example 7
[0075] In Example 7, similarly to Example 6, the cut-angle F of Y-cut X-propagation LiTaO.sub.3 was changed within the range of about 0° or more and about 90° or less in steps of about 5°. The thickness was changed within the range of about 300 nm or more and about 400 nm or less in steps of about 50 nm. The thickness of the CaTiO.sub.3 film was changed within the range of about 10 nm or more and about 100 nm or less in steps of about 10 nm. The other structure was the same as in Example 6. Acoustic wave devices were prepared under the above conditions and subjected to the measurement of resonance characteristics and phase characteristics. It was confirmed that Formula (3) is preferably satisfied in order to set the phase of Rayleigh waves to about -80 degrees or less. Note that t [λ] is the thickness of the CaTiO.sub.3 film which is normalized with λ, F [deg] is the cut-angle of Y-cut X-propagation LiTaO.sub.3, and t_LT [λ] is the thickness of LiTaO.sub.3 which is normalized with λ.
[0076] As described above, even in the case where a CaTiO.sub.3 film was used as a dielectric film 7A, it is possible to effectively reduce the responses due to Rayleigh waves by selecting the cut-angle in the piezoelectric layer, such as LiTaO.sub.3, and the thickness of the dielectric film so as to satisfy Formula (3) above.
Structure of Example 8
[0077] In Example 8, a multilayer structure similar to that used in Example 1 was used. The thicknesses of the stacked layers were set as described below. A SiN film having a thickness of about 300 nm was used as a high-acoustic velocity film 3. A SiO.sub.2 film having a thickness of about 300 nm was used as a low-acoustic velocity film 4. LiTaO.sub.3 having a thickness of about 400 nm was used as a piezoelectric layer 6. The crystallographic orientation in the piezoelectric layer 6 was changed from an approximately 20°-rotated Y-cut X-propagation to an approximately 40°-rotated Y-cut X-propagation in steps of about 5°.
[0078] The IDT electrode 8 was a Ti/1%AlCu/Ti multilayer body. The thicknesses of the sublayers were set to about 12/100/4 nm in this order. Note that “12” is the Ti film arranged to face the dielectric film 7, and “1%AlCu” is an Al—Cu alloy containing about 1% by weight Cu.
[0079] The wavelength λ determined by the electrode finger pitch of the IDT electrode 8 was set to about 2 .Math.m. The duty was set to about 0.5.
[0080] The Young’s modulus of the dielectric film 7 was changed within the range of about 50 GPa or more and about 300 GPa or less in steps of about 50 GPa by changing the material.
[0081] The density of the dielectric film 7 was also changed within the range of about 2 kg/m.sup.3 or more and about 8 kg/m.sup.3 or less in steps of about 2 kg/m.sup.3 by changing the material.
[0082] The dielectric constant of the dielectric film 7 was changed within the range of about 30 or more and about 380 or less in steps of about 30.
[0083] The thickness of the dielectric film 7 was also changed within the range of about 0.005 λ or more and about 0.025 λ in steps of about 0.005 λ.
[0084] A plural of different types of acoustic wave devices were prepared under the above-described conditions and the resonance characteristics of the acoustic wave devices were measured to determine the fractional band width. As a result, it was found that the fractional band width falls within the range of about 2% or more when the thickness t [λ], dielectric constant ε, Young’s modulus Y [GPa], and density d [kg/m.sup.3] of the dielectric film and the cut-angle F [deg] of the Y-cut X-propagation LiTaO.sub.3 are preferably set so as to satisfy Formula (4) below. The fractional band width is preferably about 5% or less.
[0085] It was also discovered that, on the basis of the resonance characteristics of the plurality of types of acoustic wave devices, Formula (5) below is preferably satisfied in order to set the phase of Rayleigh waves to about -70 degrees or less.
[0086] In the acoustic wave device 1, the intermediate layer 5 is interposed between the support substrate 2 and the piezoelectric layer 6. The intermediate layer 5 may be an acoustic reflection film including a multilayer body including a low-acoustic impedance layer and a high-acoustic impedance layer. Specifically, the low-acoustic impedance layer is a layer having a relatively low acoustic impedance, while the high-acoustic impedance layer is a layer having a relatively high acoustic impedance. For example, an acoustic wave device 61 according to a second modification example illustrated in
[0087] While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.