Foldable and framed wall assembly
11767665 · 2023-09-26
Assignee
Inventors
- Han Qin (Newport Beach, CA, US)
- Jiuqi Wang (Tustin, CA, US)
- Zhuangboyu Zhou (Santa Ana, CA, US)
- Sichen Li (Irvine, CA, US)
- Jiayang Qin (Newport Beach, CA, US)
Cpc classification
E04B2/56
FIXED CONSTRUCTIONS
E04C2/34
FIXED CONSTRUCTIONS
International classification
E04B1/343
FIXED CONSTRUCTIONS
E04B2/00
FIXED CONSTRUCTIONS
E04B2/56
FIXED CONSTRUCTIONS
Abstract
The present invention provides a foldable and framed wall assembly comprising: a wall frame and at least one wall skin, the wall frame including an upper beam, a lower beam, at least one middle beam, and multiple short rods to connect the upper beam, the lower beam, and the middle beam together. In addition, the wall frame can be folded up for easy transportation and handling, and the wall skin has conventional building acoustic and thermal insulation material attached to the inside and a latch to connect with the frame and looks basically indistinguishable from normal wall skin after installation. Through those structure, the workers can quickly build a wall with strength not much different from a normal wall, while the foldable frame ensures that the wall can be prefabricated in advance in the factory, which can also significantly improve the transportation efficiency.
Claims
1. A foldable and framed wall assembly, comprising: a wall frame, comprising: an upper beam, bottom of which is provided with a plurality of upper groove groups, and each of the upper groove groups is provided with two first upper grooves and two second upper grooves, and adjacent sidewalls between the first upper grooves are opened to form a first upper sliding hole, and adjacent sidewalls between the second upper grooves are also opened to form a second upper sliding hole, and the first upper grooves are symmetrically arranged with the second upper grooves; a lower beam, top of which is provided with a plurality of lower groove groups, and each of the lower groove groups is provided with two first lower grooves and two second lower grooves, and the first lower grooves are symmetrically arranged with the second lower grooves; at least one middle beam, top of which is provided with a plurality of first middle groove groups, and each of the first middle groove groups is provided with two first middle grooves and two second middle grooves corresponding to the first upper grooves and the second upper grooves respectively, and the first middle grooves are symmetrically arranged with the second middle grooves; bottom of the middle beam is provided with a plurality of second middle groove groups, and each of the second middle groove groups is provided with two third middle grooves and two fourth middle grooves corresponding to the first lower grooves and the second lower grooves respectively, and adjacent sidewalls between the third middle grooves are opened to form a first middle sliding hole, and adjacent sidewalls between the fourth middle grooves are also opened to form a second middle sliding hole, and the third middle grooves are symmetrically arranged with the fourth middle grooves; multiple pairs of first short rods, top ends of which are inserted into the first upper grooves and slide on the first upper sliding hole through a first sliding rod, and bottom ends of the pair of first short rods are connected with the first middle grooves through a first pivot, so that the bottom ends can rotate when the top ends slide; multiple pairs of second short rods, top ends of which are inserted into the second upper grooves, and slide on the second upper sliding hole through a second sliding rod, and bottom ends of the pair of second short rods are connected with the second middle grooves through a second pivot, so that the bottom ends can rotate when the top ends slide; multiple pairs of third short rods, top ends of which are inserted into the third middle grooves, and slide on the first middle sliding hole through a third sliding rod, and bottom ends of the pairs of third short rods are connected with the first lower grooves through a third pivot, so that the bottom ends can rotate when the top ends slide; and multiple pairs of fourth short rods, top ends of which are inserted into the fourth middle grooves, and slide on the second middle sliding hole through a fourth sliding rod, and bottom ends of the pairs of fourth short rods are connected with the second lower grooves through a fourth pivot, so that the bottom ends can rotate when the top ends slide; and at least one wall skin, which is detachably attached to the wall frame to fill up the space of the wall frame to form a complete wall; wherein, when the wall skin is not connected with the wall frame, the top ends of the first short rods and the second short rods slide toward each other, and the bottom ends of the first short rods rotate clockwise relative to the first middle grooves, and the bottom ends of the second short rods rotate counterclockwise relative to the second middle grooves, so that the upper beam moves downward and overlaps on the middle beam; the top ends of the third short rods and the fourth short rods also slide toward each other, and the bottom ends of the third short rods rotate clockwise relative to the first lower grooves, and the bottom ends of the fourth short rods rotate counterclockwise relative to the second lower grooves, so that the middle beam moves downward and overlaps on the lower beam.
2. The foldable and framed wall assembly of claim 1, wherein, when the upper beam is overlapped on the middle beam, a portion of each of the first short rods is located in the first upper grooves, and the other portion is located in the first middle grooves, and a portion of each of the second short rods is located in the second upper grooves, and the other portion is located in the second middle grooves; when the middle beam is overlapped on the lower beam, a portion of each of the third short rods is located in the third middle grooves, and the other portion is located in the first lower grooves, and a portion of each of the fourth short rods is located in the fourth middle grooves, and the other portion is located in the second lower grooves.
3. The foldable and framed wall assembly of claim 2, wherein when the amount of middle beams is over one, structure of the wall frame is that the upper beam is at the top, the lower beam is at the bottom, the middle beams are sandwiched in the middle, and the first short rods, the second short rods, the third short rods, and the fourth short rods connect the middle beams to each other in the manner of connecting the upper beam and the middle beam and the manner of connecting the middle beam and the lower beam.
4. The foldable and framed wall assembly of claim 3, wherein, in each of the upper groove groups, there is an upper fixing slot formed in inner top surfaces of the first upper grooves at one end away from the second upper grooves and inner top surfaces of the second upper grooves at one end away from the first upper grooves respectively for the first short rods, the second short rods, the first sliding rods, and the second sliding rods to be fixed in the upper fixing slots to avoid sliding when assembled into a complete wall.
5. The foldable and framed wall assembly of claim 4, wherein, in each of the second middle groove groups, there is a middle fixing slot formed in inner top surfaces of the third middle grooves at one end away from the fourth middle grooves and inner top surfaces of the fourth middle grooves at one end away from the third middle grooves respectively for the third short rods, the fourth short rods, the third sliding rods, and the fourth sliding rods to be fixed in the middle fixing slots to avoid sliding when assembled into a complete wall.
6. The foldable and framed wall assembly of claim 5, wherein, the wall skin is provided with a plurality of longitudinal grooves corresponding to the first short rods, the second short rods, the third short rods, and the fourth short rods; the wall skin is also provided with a plurality of transverse grooves corresponding to the upper beam, the lower beam, and the middle beams; the wall skin is provided with a plurality of fillers between the longitudinal grooves and the transverse grooves.
7. The foldable and framed wall assembly of claim 6, wherein, the wall skin is provided with a plurality of snaps, and the upper beam, the lower beam, and the middle beams are provided with a plurality of snap holes correspondingly.
8. A foldable and framed wall assembly, comprising: a wall frame, comprising: an upper beam with an upper deep groove at bottom; a lower beam, top of which is provided with a lower long groove, and a lower slider is slidably arranged in the lower long groove; at least one middle beam, top of which is provided with a middle long groove, and a middle slider is slidably arranged in the middle long groove, and bottom of the middle beam is provided with a middle deep groove; a plurality of upper short rods, top end of which is pivotally connected to the upper deep groove, and bottom end is pivotally connected to the middle slider, and the upper short rods are arranged at intervals; and a plurality of lower short rods, top end of which is pivotally connected to the middle deep groove, and bottom end is pivotally connected to the lower slider, and the lower short rods are arranged at intervals; and at least one wall skin, which is detachably attached to the wall frame to fill up the space of the wall frame to form a complete wall; wherein, when the wall skin is not connected with the wall frame, top and bottom ends of the upper short rods, and top and bottom ends of the lower short rods are rotated respectively in opposite directions to drive the middle slider and the lower slider to move, so that the upper short rods and the lower short rods are gradually inclined, and then the upper beam and the middle beam are moved vertically downward and overlapped on the lower beam; at this time, the upper short rods and the lower short rods are respectively placed in the upper deep groove and the middle deep groove.
9. The foldable and framed wall assembly of claim 8, wherein, when the amount of middle beams is over one, the upper short rods connect the upper beam with the middle beam adjacent to the upper beam, and the lower short rods connect the lower beam with the middle beam adjacent to the lower beam; the wall frame has a plurality of middle short rods, tops of the middle short rods are pivotally connected to the deep groove in any of the middle beam that is not adjacent to the lower beam, and bottom ends of the middle short rods are pivotally connected to the middle slider of the middle beam located below, and the middle short rods are arranged at intervals.
10. The foldable and framed wall assembly of claim 9, wherein, the middle long groove and the lower long groove are each provided with two blocking grooves for movably placing a blocking member to block the sliding of the middle slider and the lower slider.
11. The foldable and framed wall assembly of claim 10, wherein, bottom of the middle slider and the lower slider are provided with a limiting member.
12. The foldable and framed wall assembly of claim 11, wherein, width of bottom of the limiting members is greater than that where the limiting members are connected to the middle slider and the lower slider.
13. The foldable and framed wall assembly of claim 12, wherein, the upper short rods, the middle short rods, and the lower short rods are provided with a groove on one side so that the middle slider and the lower slider do not get caught when folded.
14. The foldable and framed wall assembly of claim 13, wherein, the wall skin is provided with a plurality of longitudinal grooves corresponding to the upper short rods, the middle short rods and the lower short rods, and the wall skin is also provided with a plurality of transverse grooves corresponding to the upper beam, the lower beam, and the middle beams, and the wall skin is further provided with a plurality of fillers between the longitudinal grooves and the transverse grooves.
15. The foldable and framed wall assembly of claim 14, wherein, top of the wall skin is provided with two protrusions for inserting into the upper deep groove and the middle deep groove so that the wall skin and the wall frame are combined with each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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(15) Like reference numerals refer to like parts throughout the various views of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
(16) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms “upper,” “lower,” “left,” “rear,” “right,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the invention as oriented in
(17) Please refer to
(18) Please refer to
(19) Furthermore, the upper beam 1210, the middle beam 1240, and the lower beam 1250 all have snap holes 1213, 1243, 1253 reserved for the wall skin 1100.
(20) Please also see
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(22) At the ends of the upper beam 1210, there are two snap holes 1213 for the siding 1100. the upper mechanism of the lower beam 1250 is substantially similar to the lower mechanism of the upper beam 1210, with slots 1251 reserved for the stub 1220 in the folded state, and also with positions 1252 for fixing the bearings. there are also snap holes 1213 for the siding 1100 in its middle.
(23) The first embodiment of the wall skin 1100 is shown in detail in
(24) It should be noted that, in the first embodiment, the middle beam 1240 is only provided with one, but this is only an example. In other embodiments, like show in
(25) Please refer to
(26) In some embodiments, the wall frame 2200 may only contain an upper beam, a middle beam, and a lower beam. That is, the foldable and framed wall assembly 2000 comprising: a wall frame 2200, comprising: an upper beam 2210 with an upper deep groove 2211 at bottom; a lower beam 2250, top of which is provided with a lower long groove 2251, and a lower slider 2252 is slidably arranged in the lower long groove 2251; at least one middle beam 2240, top of which is provided with a middle long groove 2241, and a middle slider 2242 is slidably arranged in the middle long groove 2241, and bottom of the middle beam 2240 is provided with a middle deep groove 2243; a plurality of upper short rods 2220, top end of which is pivotally connected to the upper deep groove 2211, and bottom end is pivotally connected to the middle slider 2242, and the upper short rods 2220 are arranged at intervals; and a plurality of lower short rods 2221, top end of which is pivotally connected to the middle deep groove 2243, and bottom end is pivotally connected to the lower slider 2252, and the lower short rods 2221 are arranged at intervals; and at least one wall skin 2100, which is detachably attached to the wall frame 2200 to fill up the space of the wall frame 2200 to form a complete wall.
(27) Although the second embodiment has multiple middle beams 2240, the wall frame can also be assembled by only having one middle beam 2240 as described above, thus the present invention is not limited to the description above.
(28) Please also refer to
(29) Furthermore, the lower long groove 2251 is also provided with two blocking grooves 2223 for movably placing a blocking member 2231 to block the sliding of the lower slider 2252. In addition, bottom of the middle slider 2242 and the lower slider 2252 are provided with a limiting member 2260, and the width of bottom of the limiting members 2260 is greater than that where the limiting members 2260 are connected to the middle slider 2242 and the lower slider 2252 (small at the top and large at the bottom) to limit the movement of the middle slider 2242 and the lower slider 2252 in the middle long groove 2241 and lower long groove 2251. The upper short rods 2220 and the lower short rods 2221 are also provided with a groove 2223 on one side so that the middle slider 2242 and the lower slider 2252 do not get caught when folded.
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(32) These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.
(33) Because many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalence.