Geosynthetic reinforced wall panels comprising soil reinforcing hoop members and retaining wall system formed therewith
11767653 · 2023-09-26
Assignee
Inventors
- Willie Liew (Alpharetta, GA, US)
- Kord J. Wissmann (Alpharetta, GA, US)
- Andres F. Peralta (Alpharetta, GA, US)
- Aaron D. Smith (Alpharetta, GA, US)
Cpc classification
E02D29/025
FIXED CONSTRUCTIONS
E02D29/0241
FIXED CONSTRUCTIONS
E04C2/526
FIXED CONSTRUCTIONS
International classification
Abstract
Geosynthetic reinforced wall panels comprising soil reinforcing hoop members and retaining wall system formed therewith is disclosed. Namely, a geosynthetic panel wall system is provided that includes at least one concrete facing panel that has at least one stabilizing hoop coupled thereto and wherein a soil reinforcing element or strip may be coupled to the stabilizing hoop. Additionally, a method of using the presently disclosed geosynthetic panel wall system reinforced with at least one stabilizing hoop and soil reinforcing element is provided.
Claims
1. A geosynthetic panel wall system, comprising: a single concrete facing panel; a plurality of stabilizing hoops, each stabilizing hoop of the plurality having two ends, wherein the plurality of stabilizing hoops are formed bending away from the single concrete facing panel and wherein the two ends of each stabilizing hoop are fully coupled to one side of the single concrete facing panel; and a soil reinforcing element coupled to the stabilizing hoops.
2. The geosynthetic panel wall system of claim 1, wherein concrete facing panel is a wet-cast fabricated concrete facing panel.
3. The geosynthetic panel wall system of claim 1, wherein the geosynthetic panel wall system comprises a plurality of concrete facing panels, wherein each concrete facing panel of the plurality of concrete facing panels is coupled to a plurality of stabilizing hoops fully coupled on one side of each concrete facing panel.
4. The geosynthetic panel wall system of claim 3, wherein the multiple concrete facing panels are arranged end-to-end, and wherein each of the multiple concrete facing panels is coupled to the multiple stabilizing hoops.
5. The geosynthetic panel wall system of claim 1, wherein the plurality of stabilizing hoops are arranged vertically on the concrete facing panel.
6. The geosynthetic panel wall system of claim 1, wherein the plurality of stabilizing hoops is arranged side-by-side on the concrete facing panel.
7. The geosynthetic panel wall system of claim 1, wherein the plurality of stabilizing hoops are semi-circular in shape having a height H, a length L, and a depth D.
8. The geosynthetic panel wall system of claim 7, wherein the height H is from about 6 inches (15.24 cm) to about 30 inches (76.2 cm), and the length L and the depth D are from about 24 inches (60.96 cm) to about 96 inches (243.84 cm).
9. The geosynthetic panel wall system of claim 8, wherein the height H is about 8 inches (20.32 cm) and wherein the length L and depth D are about 36 inches (91.44 cm).
10. The geosynthetic panel wall system of claim 1, wherein at least one of the plurality of stabilizing hoops is made of polymer, steel, or a composite material.
11. The geosynthetic panel wall system of claim 1, wherein at least one of the plurality of stabilizing hoops is filled with soil fill.
12. The geosynthetic panel wall system of claim 1, wherein the soil reinforcing element is a strip having a width.
13. The geosynthetic; panel wall system of claim 12, wherein the width is from about 6 inches (15.24 cm) to about 48 inches (121.92 cm).
14. The geosynthetic panel wall system of claim 13, wherein the width is about is about 24 inches (60.96 cm).
15. The geosynthetic panel wall system of claim 12, wherein the strip is a continuous wrap from the bottom of at least one of the plurality of stabilizing hoops to the top of the at least one of the plurality of stabilizing hoops and adapted to be splayed.
16. The geosynthetic panel wall system of claim 15, wherein the strip is made of PET, HDPE, or other flexible material.
17. The geosynthetic panel wall system of claim 12, wherein the strip is a geogrid made of geotextiles.
18. The geosynthetic panel wall system of claim 1, wherein the concrete facing panel is coupled atop a leveling pad to form a free standing gravity geosynthetic panel wall system.
19. A method of reinforcing a wall, comprising the steps of: providing a geosynthetic panel wall system having each of a single concrete facing panel, a plurality of stabilizing hoops, each stabilizing hoop of the plurality having two ends, and at least one soil reinforcing element; casting one or more of the plurality of stabilizing hoops onto the concrete facing panel, wherein the concrete facing panel is coupled to a plurality of stabilizing hoops, wherein the two ends of each stabilizing hoop are fully coupled on one side of the concrete facing panel and wherein the hoops are formed bending away from the one side; forming a leveling pad; propping the concrete facing panel atop the leveling pad; placing and compacting soil backfill against the one side of the concrete facing panel up to the bottom of the coupled stabilizing hoops; cutting the soil reinforcing element into a strip; placing the strip through the at least one of the plurality of stabilizing hoops against and over the concrete facing panel; filling at least one of the plurality of the stabilizing hoops with soil fill; placing and compacting backfill up to the top of at least one of the plurality of stabilizing hoops; and folding down the strip into the backfill.
20. The method according to claim 19, wherein the geosynthetic panel wall system comprises a plurality of concrete facing panels, wherein each concrete facing panel of the plurality of concrete facing panels is coupled to a plurality of stabilizing hoops fully coupled on one side of each concrete facing panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Having thus described the presently disclosed subject matter in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
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DETAILED DESCRIPTION
(13) The presently disclosed subject matter now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the presently disclosed subject matter are shown. Like numbers refer to like elements throughout. The presently disclosed subject matter may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Indeed, many modifications and other embodiments of the presently disclosed subject matter set forth herein will come to mind to one skilled in the art to which the presently disclosed subject matter pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the presently disclosed subject matter is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims.
(14) In some embodiments, the presently disclosed subject matter provides a geosynthetic reinforced wall panel comprising soil reinforcing hoop members and retaining wall system formed therewith. Namely, a geosynthetic panel wall system is provided that includes at least one concrete facing panel that has at least one stabilizing hoop coupled thereto and wherein a soil reinforcing element or strip may be coupled to the stabilizing hoop.
(15) In some embodiments, the presently disclosed subject matter provides a stabilized concrete facing panel, a connection system, a soil reinforcing system, and methods related thereto. For example, the stabilized concrete facing panel with stabilizing hoops can be used for constructing retaining walls. The stabilized concrete panel can be fabricated through a wet-cast process. The stabilized concrete panel using stabilizing hoops provides increased panel stability during construction as compared with convention methods.
(16) In some embodiments, the presently disclosed geosynthetic panel wall system that includes stabilizing hoops provides a simple connection system with few components for ease of installation, improved connection performance, and improved facing panel alignment.
(17) In some embodiments, the presently disclosed geosynthetic panel wall system that includes stabilizing hoops provides discrete soil reinforcing elements, such as PET strips, HDPE strips, and/or other flexible soil reinforcing elements, that can all use a common connection method. The discrete soil reinforcing elements (e.g., geogrid strips) are wrapped through the stabilizing hoop, which allows the splaying of the soil reinforcing elements to avoid vertical obstructions, and therefore provide quick installation and a means to mitigate challenges around vertical obstructions.
(18) Accordingly, the presently disclosed geosynthetic panel wall system includes stabilizing hoops for panel stability during construction and provides a high strength reinforcing element that is not subject to corrosion. Further, the geosynthetic panel wall system has a simple and effective connection system that does not rely on the type of reinforcement.
(19) Referring now to
(20) Each of the stabilizing hoops 102 has a height H, a length L and a depth D, and can be made of wide range of materials, including but not limited to, polymer, steel or composite materials, and in the preferred embodiment, HDPE material. The stabilizing hoop 102 can be shaped in various forms. In one example, the stabilizing hoop 102 has a circular shape. The height H of the stabilizing hoop 102 can be from about 6 inches (15.24 cm) to about 30 inches (76.2 cm) in one example, or is about 8 inches (20.32 cm) in another example. The length L and the depth D of the stabilizing hoop 102 can from about 24 inches (60.96 cm) to about 96 inches (243.84 cm) in one example, or is about 36 inches (91.44 cm) in another example.
(21) While the geosynthetic panel wall system 100 shown in
(22) Referring now to
(23) Referring now to
(24) Referring now to
(25) Referring now to
(26) Referring now to
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(28) A “geogrid” is a grid structure whose primary purpose is to strengthen or reinforce soil and has open meshes into which soil particles can lock. A preferred form of geosynthetic reinforcement is made by the process disclosed in U.S. Pat. No. 4,374,798 (“the '798 patent”) using HDPE. The reinforcements are known as “integral geogrids”. Integral geogrid material may be uniaxially oriented according to the '798 patent to provide grid-like sheets including a plurality of elongated, parallel, molecularly oriented strands with transversely extending bars integrally connected thereto by less oriented or unoriented junctions, the strands, bars and junctions together defining a multiplicity of elongated openings. HDPE materials are not susceptible to chemical attack and the high junction strength of the processed materials results in robust connections. Accordingly, this type of geogrid is an example of the soil reinforcing elements 104 of the panel wall system 100 and wherein the geogrid is provided in strip form.
(29) Referring now to
(30) Referring now to
(31) At a step 210, at a precast concrete facility, one or more concrete facing panels 101 are provided wherein at least one stabilizing hoop 102 is cast onto each panel.
(32) At a step 212, a level pad, such as the leveling pad 105 shown in
(33) At a step 214, the first row of the concrete facing panels 101 to be propped up is braced at the front and clamped on the sides.
(34) At a step 216, the soil backfill is placed and compacted against the concrete facing panels 101 up to the bottom of the first row of the stabilizing hoops 102.
(35) At a step 218, the soil reinforcing elements 104 are cut and then each placed through its respective stabilizing hoop 102 in a manner that is against and over its concrete facing panel 101. For example, strips of geogrid are cut and then each placed through its respective stabilizing hoop 102 in a manner that is against and over its concrete facing panel 101. The soil reinforcing elements 104 should have sufficient length to form a continuous wrap and then back into the backfill zone.
(36) At a step 220, each of the stabilizing hoops 102 is filled with soil (e.g., soil fill 103) and compacted to engage the stabilizing hoops 102 to the concrete facing panel 101.
(37) At a step 222, backfill is placed on top of the soil reinforcing elements 104 (e.g., strips of geogrid) and also surrounding the confined soil fill 103 to the top of the stabilizing hoop 102. Then, the backfill is compacted.
(38) At a step 224, the soil reinforcing elements 104 (e.g., strips of geogrid) are folded down and pulled back into the backfill zone. The soil reinforcing elements 104 are tensioned by hand and held down with small piles of backfill.
(39) At a step 226, more soil backfill is placed and compacted against the concrete facing panels 101 up to the bottom of the next row of the stabilizing hoops 102.
EXAMPLES
Example 1
(40) Full-scale field tests were conducted to demonstrate the panel stability using stabilizing hoops 102 with stone and sand infill, and various connection concepts using soil reinforcing strips (i.e., soil reinforcing elements 104). Two separate test walls (Wall A and Wall B) were installed in back-to-back configuration with 3 columns of 5 feet (1.52 m) tall×5 feet (1.52 m) wide precast concrete panels on each side. Each column is identified by the wall name and a number to represent column number such as Column A-1, A-2 and A-3 for Wall A and Column B-1, B-2 and B-3 for Wall B. The total wall height was 15 feet (4.57 m). The stabilizing hoops 102 were 8 inches (20.32 cm) high, 4 feet (1.22 m) wide across the panel, and 3 feet (0.91 m) deep into the backfill. The backfill was placed and compacted in 10 inches (25.4 cm) lift maximum with typical equipment 15,000 lbs single-drum vibratory roller. The backfill within 3 feet (0.91 m) of concrete facing panel was compacted with hand-held plate tamper simulating construction technique for mechanically stabilized earth wall. The following combination of HDPE and PET soil reinforcing strips, connection and hoop infill were tested at the test walls: 1) HDPE and PET soil reinforcing strip loop through the hoop with stone infill. 2) HDPE and PET soil reinforcing strip loop through the hoop with sand infill. 3) HDPE and PET soil reinforcing strip overlapping hoop on stone infill. 4) HDPE and PET soil reinforcing strip overlapping hoop with sand infill.
(41) Horizontal wall profile data of the completed test walls was collected using a laser distance measuring tool during construction, right after construction, 40 days, 84 days, 140 days, and 272 days after construction. The test walls were subjected to over 70 inches (1.78 m) of precipitation after construction.
(42) The horizontal wall profiles for each column of the completed walls are shown in
(43) Based on the panel alignment data, all panels were plumb or with positive batter except panels with geogrid loop through two stabilizing hoops 102 on a panel (
Example 2
(44) In another example of the present subject matter, a large-scale connection test program was carried out to evaluate the effectiveness and quantify the connection strength of the hoop connection system with HDPE and PET soil reinforcing strips (i.e., soil reinforcing elements 104) without a mechanical connector. PET soil reinforcement is high in allowable tensile strength but is not easily connected to wall facing panels. Mechanically connecting PET reinforcing element to the wall facing panels are typically inefficient due to low junction strength or requiring weaving or wrapping of the PET reinforcement through an expensive high strength mechanical connector connected to the wall facing panels. HDPE soil reinforcement typically has high junction strength to form strong connection to wall facing panels but requires a robust mechanical connector.
(45) In an example of a large-scale connection test set up, an 8-inch (20.32-cm) high Tensar® UX1900 geogrid strip was cast 2.5 inches (6.35 cm) into the concrete and 4 inches (10.16 cm) away from the edges of the concrete panel to form an approximately 2 feet (0.61 m) deep hoop. The concrete panel was 16 inches (0.41 m) high×32 inches (0.81 m) wide×5.5 inches (13.97 cm) thick with a 4000-psi minimum concrete compressive strength. The connection tests were performed using No. 57 stone and concrete sand for the hoop infill with HDPE and PET geogrid strips (hereafter called “geostrips”) as soil reinforcing elements 104. The tests were performed with 200-psf and 1000-psf overburden pressures to simulate loading conditions close to top and at 9 feet (2.74 m) deep into the wall respectively. The connection strength, displacement, and failure mode test results were recorded and summarized in Table 900 shown in
(46) The following observations and conclusions were made based on the connection test results and failure mode: 1) The connection system is mechanical with the measured connection strength just slightly higher at high overburden pressure versus at low overburden pressure. 2) The connection strength is robust with the ultimate connection strength greater than the long-term design strength of the geostrip soil reinforcement without a mechanical connector. 3) The connection strength is controlled by the long-term design strength of the primary geostrip reinforcement.
(47) Following long-standing patent law convention, the terms “a,” “an,” and “the” refer to “one or more” when used in this application, including the claims. Thus, for example, reference to “a subject” includes a plurality of subjects, unless the context clearly is to the contrary (e.g., a plurality of subjects), and so forth.
(48) Throughout this specification and the claims, the terms “comprise,” “comprises,” and “comprising” are used in a non-exclusive sense, except where the context requires otherwise. Likewise, the term “include” and its grammatical variants are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that can be substituted or added to the listed items.
(49) For the purposes of this specification and appended claims, unless otherwise indicated, all numbers expressing amounts, sizes, dimensions, proportions, shapes, formulations, parameters, percentages, quantities, characteristics, and other numerical values used in the specification and claims, are to be understood as being modified in all instances by the term “about” even though the term “about” may not expressly appear with the value, amount or range. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are not and need not be exact, but may be approximate and/or larger or smaller as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art depending on the desired properties sought to be obtained by the presently disclosed subject matter. For example, the term “about,” when referring to a value can be meant to encompass variations of, in some embodiments ±100%, in some embodiments ±50%, in some embodiments ±20%, in some embodiments ±10%, in some embodiments ±5%, in some embodiments ±1%, in some embodiments ±0.5%, and in some embodiments ±0.1% from the specified amount, as such variations are appropriate to perform the disclosed methods or employ the disclosed compositions.
(50) Further, the term “about” when used in connection with one or more numbers or numerical ranges, should be understood to refer to all such numbers, including all numbers in a range and modifies that range by extending the boundaries above and below the numerical values set forth. The recitation of numerical ranges by endpoints includes all numbers, e.g., whole integers, including fractions thereof, subsumed within that range (for example, the recitation of 1 to 5 includes 1, 2, 3, 4, and 5, as well as fractions thereof, e.g., 1.5, 2.25, 3.75, 4.1, and the like) and any range within that range.
(51) Although the foregoing subject matter has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be understood by those skilled in the art that certain changes and modifications can be practiced within the scope of the appended claims.