Abstract
A system and method for installing the system of sheathing panels having building information applied to the individual sheets of sheathing prior to installation. Application of the building information is performed by printing the information directly on each sheet to form a rasterbated image of the building plan. The rasterbated image is then assembled as the surface of a building to provide a building plan integrated into the surface of the building. The information provided by the building plan can include, but is not limited to, plumbing information, heating, ventilation, and air conditioning information, electrical information, and framing information, including but not limited to information regarding the composition of walls, and placement, size and configuration of windows and doors.
Claims
1. A method for installing a subfloor with pre-installed custom building information, said method comprising the following steps: a first step of providing a plurality of sheathing panels configured for assembly as a surface of said building, wherein each of said sheathing panels comprises a tile of a tiled image of a building plan, wherein each of said tiles is pre-printed on a top surface of each of said sheathing panels such that each subpanel is printed with one tile of said tiled image of said building plan, wherein said sheathing panels are configured for assembly together to form a complete full scale plan for constructing of the building on said sheathing panels such that each of said sheathing panels forms a tile in the complete full scale plan for constructing of the building; a second step of assembling said sheathing panels to form said surface of said building such that said tiled complete image of said building plan is displayed on said surface of the building.
2. The method of claim 1, wherein said sheathing panels comprise oriented strand board (OSB) panels.
3. The method of claim 1, wherein said sheathing panels comprise sub-floor panels.
4. The method of claim 1 wherein said building information comprises framing information, plumbing information, and electrical information.
5. The method of claim 1, wherein said sheathing panels comprise drywall sheathing.
6. The method of claim 1, wherein said sheathing panels comprise tile backer board.
7. The method of claim 1, wherein said sheathing panels comprise plywood.
8. The method of claim 1, wherein said step of providing a plurality of sheathing panels comprises printing a tile of said tiled image of said building plan onto said plurality of sheathing panels, with each tile of said tiled image being printed onto one of said sheathing panels.
9. The method of claim 1, wherein said step of providing a series of sheathing panels comprises generating a tiled image of said complete building plan, wherein each tile of said tiled image is scaled to be printed on one of said sheathing panels.
10. The method of claim 1, wherein each sheathing panel of said plurality of sheathing panels comprises an identification system to indicate a location of installation of each of said sheathing panels to form said building plan.
11. A system of sheathing for use in building construction said system comprising: a plurality of sheets of sheathing configured for assembly as a wall, floor, ceiling, or roof of a building, wherein each sheet of said plurality of sheets of sheathing has a preprinted tile of a tiled image of a building plan printed thereon and each sheet of said plurality of sheets of sheathing comprises an indicator of the position of the sheet within a layout of said wall, floor, or roof, wherein each sheet of said plurality of sheets of sheathing is configured such that assembly of each of said sheets according to said indicator of the position of each sheet provides a full scale image of said building plan on said wall, floor, ceiling or roof formed by assembly of said plurality of sheets.
12. The system of sheathing of claim 11, wherein said sheets of sheathing comprise oriented strand board.
13. The system of sheathing of claim 12, wherein said sheets comprise drywall sheathing.
14. The system of sheathing of claim 13, wherein said sheets comprise plywood.
15. The system of sheathing of claim 11, wherein said building plan comprises at least one building information selected from the group consisting of plumbing information, framing information, and electrical information.
16. The method of claim 8 wherein printing said building information on each of said sheets of sheathing comprises engraving said building information on each of said panels of sheathing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) FIG. 1 is an example building plan.
(2) FIG. 2 is the building plan of FIG. 1 showing electrical layout of the plan of FIG. 1.
(3) FIG. 3 illustrates an overlayment of FIG. 2 and FIG. 1 to provide a complete plan.
(4) FIG. 4 illustrates the plan of FIG. 1 overlayed on a graph system of sub-floor material.
(5) FIG. 5 illustrates an individual sheet of sub-floor sheathing illustrating building markings.
(6) FIG. 6 illustrates three stacks of sheets of sub-floor sheathing prior to installation.
(7) FIG. 7 illustrates a map or key for use in assembling sheets of sheathing having pre-printed building information thereon.
(8) FIG. 8 illustrates a perspective view of sheets of sheathing having pre-printed building information thereon assembled as a sub-floor.
(9) FIG. 9 illustrates a series of sheets of sheathing having pre-printed building information assembled as a sub-floor.
(10) FIG. 10 illustrates the floor flaming of a building with three stacks of sheets of sub-floor sheathing for installation on the floor framing.
(11) FIG. 11 illustrates the floor framing of FIG. 10 with the sub-floor sheathing installation partially complete.
(12) FIG. 12 illustrates the floor framing of FIG. 11 with the sub-floor sheathing fully installed.
(13) FIG. 13 illustrates the floor framing and installed sub-floor sheathing of FIG. 12 with walls being installed in accordance with the building plan depicted by the assembled sub-floor.
DETAILED DESCRIPTION OF THE FIGURES
(14) While the presently disclosed inventive concept(s) is susceptible of various modifications and alternative constructions, certain illustrated embodiments thereof have been shown in the drawings and will be described below in detail. It should be understood, however, that there is no intention to limit the inventive concept(s) to the specific form disclosed, but, on the contrary, the presently disclosed and claimed inventive concept(s) is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the inventive concept(s) as defined in the claims.
(15) FIG. 1 illustrates a standard embodiment of a building plan. The building plan 2 illustrates the series of exterior walls 4 and interior walls 5 defining a series of rooms within the building. These rooms include bedrooms, bathrooms 8 and great rooms 6. The building plan is typically used as a map or guide from which to build a structure. The building plan often includes information such as framing information for constructing the walls, information regarding the placement of openings in the interior 13, 15 and the exterior walls.
(16) FIG. 2 illustrates a building plan of the building shown in FIG. 1 but showing with electrical layout indicated overhead lights 18 are shown connected by wiring 19. Electrical outlets 20 are shown as are garage door openers 21.
(17) Typically a builder utilizes plans such as those depicted in FIGS. 1 and 2 when constructing a building. The builder utilizes measurements 14 shown to determine the location of exterior openings 15, 13 in the walls of the building. The measurements allow the builder to correctly frame the rough openings of the building for doors and windows to subsequently be replaced. The building plans allow for plumbers, electricians, and other trades people to install utilities throughout the home and construction.
(18) FIG. 3 illustrates an overlay of FIG. 2 and FIG. 1. The overlayment allows the full plan to be shown including electrical FIG. 2 with FIG. 1. Multiple plans can be utilized or alternatively if the plan has been created in a single, complete form only an original plan can be utilized.
(19) FIG. 4 illustrates FIG. 3 with a grid pattern in an initial step of rasterbation to illustrate the varying parts of FIG. 3 to be printed on individual sheets 24, 26 of sheathing. FIG. 4 is provided digitally to the printer, with each sheet of sheeting printed individually. Each sheet is given an identifier to identify where in the grid the sheet is to be positioned. In the depicted embodiment, each row is provided with a letter designation with each tile provided with a numerical designation to designate order within the row. The sheathing is provided in rows 30, 32 that are overlapped as in a standard subfloor. While the depiction of FIG. 4 is illustrated in a subfloor, a similar overlayment can be utilized for other sheathing utilized in construction such as drywall sheathing, exterior wall sheathing, roof sheathing, and internal wall sheathing such as drywall. Partial sheathing sections 36 are shown in which the floor plan partial overlaps 38 onto the sheathing. Excess sheathing is subsequently removed.
(20) FIG. 5 illustrates an individual sheet of sheathing. The depiction of FIG. 5 is for sub-floor sheathing. The sheathing piece 40 illustrates wall information 42, electrical information 43. Heating, ventilation and air conditioning (HVAC) information 56 is provided. Information 60 regarding the rough opening 47 is printed on the sheathing including information regarding the header for load distribution around the opening. King studs are designated as well as trimmer studs. The size of the rough openings is shown as 32 inches by 38.5 inches. Roof information 45 is shown regarding the overhang of the soffit above the sheathing element. Fire alarm information 52, door number, location and swing direction 54. Overhead lighting information 58 is provided. The sheathing element includes an indicator N4 illustrating the positioning in the grid overlayment shown in FIG. 4 indicating row and column.
(21) Preferably the individual sheets of sheathing have the building information printed directly to the sheathing prior to transport to the building site, although a mobile embodiment can be provided. In a preferred embodiment the individual sheets of sheathing 50 are provided with indicators as shown in FIG. 5 as to the location of each individual sheet of sheathing relative to other sheets. A map of the rasterbated image is also provided to the construction assembly crew for proper layout of the individual sheets of sheathing.
(22) FIG. 6 illustrates three stacks of sheets of sheathing at a building site. The individual sheets of sheathing are provided with an indicator that can be utilized with the map or key of FIG. 7. Assembly of the individual sheets of sheathing into a completed structure provides a plan embedded on the structure that can subsequently be utilized to assemble further components of the building.
(23) FIG. 7 illustrates an example map of the overlay layout of the rows of individual sheathing to form the overall layout of the plan. Alternating horizontal rows 54, 56 are provided with differing numbers A-P with the position of each individual sheathing within the row indicated by number. The key 52 to reassembling the rasterbated image is then utilized to then assemble the individual sheets.
(24) FIG. 8 is a perspective view of a system utilizing a series of sheets of sheathing having building information pre-printed thereon. In a preferred embodiment the information is printed thereon including by engraving and/or by printing such as printing. For example, preferably the engraving is done by a laser engraving, such as by a boss LSR hybrid laser engraver.
(25) FIG. 9 illustrates a perspective view of a series of sheathing of a sub-floor having pre-printed building information positioned thereon. Interior wall 68, 70 are depicted with information regarding the layout 72 shown on the individual sheathing. Individual sheets of sheathing are shown meeting at junctures 66.
(26) FIG. 10 illustrates a perspective view of the framing 80 of a floor of a building. Three stacks 82 of sheets of sub-floor sheathing are positioned next to the framing. The stacks of subfloor sheathing each have a printed section of the building plan to be assembled to depict a full scale building plant when assembled as a complete-sub floor, as depicted in FIG. 12.
(27) FIG. 11 illustrates a partially assembled sub floor 83 including indication of sequential laying 84 of subfloor sheets. The sheets are being laid in association with a layout or key 86 that is indicates the position of each sheet of sheathing pursuant to an indicator 88 positioned on the corner of each sheet of sheathing.
(28) FIG. 12 illustrates a completed sub-floor assembly 90 displaying a full scale building plan 92. FIG. 13 illustrates sections of wall assembled within indicator markings of the assembled building plan on the assembled sub-floor.
(29) While certain preferred embodiments are shown in the figures and described in this disclosure, it is to be distinctly understood that the presently disclosed inventive concept(s) is not limited thereto but may be variously embodied to practice within the scope of the following claims. From the foregoing description, it will be apparent that various changes may be made without departing from the spirit and scope of the disclosure as defined by the following claims.
