SYNERGISTIC CORROSION INHIBITOR BLENDS
20230295486 · 2023-09-21
Assignee
Inventors
- Carlos M. Menendez (Houston, TX, US)
- Sunder Ramachandran (Sugar Land, TX, US)
- Tracey Jackson (Sugar Land, TX, US)
Cpc classification
C09K8/54
CHEMISTRY; METALLURGY
International classification
Abstract
A method for inhibiting corrosion of metal surfaces, such as carbon steel tubing, that are in contact with a fluid, such as brine in an oil and gas production fluid containing acid gases (e.g., CO.sub.2 and H.sub.2S) is accomplished by introducing a corrosion-inhibiting blend of two components into the fluid, where blend is glycolipids and quaternized amines, glycolipids and phosphate-containing compounds, quaternized amines and imidazoline-like compounds, quaternized amines and phosphate-containing compounds, or combinations of these blends. Each of the two components of the blends are present in an amount effective to synergistically inhibiting the corrosion of the metal surface when used together.
Claims
1. A method for inhibiting corrosion of a metal surface in contact with a fluid containing a corrosive component selected from acid gases consisting of carbon dioxide and hydrogen sulfide, the method comprising: contacting the metal surface with the fluid comprising an effective amount to inhibit corrosion of a corrosion-inhibiting blend of two components, where the blend is selected from the group consisting of: glycolipids and quaternized amines; glycolipids and phosphate-containing compounds; quaternized amines and imidazoline-like compounds; quaternized amines and phosphate-containing compounds; and combinations of these blends; where each of the two components of the blends are present in an amount effective to synergistically inhibiting the corrosion of the metal surface; and synergistically inhibiting the corrosion of the metal surface with the blend to an extent greater than the sum of the inhibiting of the components achieved singly.
2. The method of claim 1 where the fluid is brine in an oil or gas production fluid in contact with a metal surface that is carbon steel and the oil or gas production fluid is equilibrium with the acid gases CO.sub.2 and H.sub.2S.
3. The method of claim 1 where the blend includes at least one glycolipid and the at least one glycolipid is selected from the group consisting of sophorolipids, rhamnolipids, and combinations thereof.
4. The method of claim 1 where the blend includes at least one quaternized amine and the at least one quaternized amine has ester and alkoxy functional groups.
5. The method of claim 4 where the blend includes at least one quaternized amine selected from the group consisting of: di(dimethyl(alkyl)ammonium chloride) ethanoyloxy-oxo; methyl quaternized N-methyl dialkanolamine and fatty acid diacid copolymers; esterified diquaternary amines; and combinations thereof.
6. The method of claim 1 where the blend includes at least one phosphate-containing compound selected from the group consisting of phosphate esters, ethoxylated phosphate esters, sodium hydroxypropylphosphate laurylglucoside crosspolymers, sodium laurylglucoside hydroxy propyl phosphates, sodium cocoglucosides hydroxypropyl phosphates, and combinations thereof.
7. The method of claim 1 where the blend includes at least one imidazoline-like compound selected from the group consisting of ethoxylated quaternized imidazolines, ethoxylated imidazolines, naphthenic acid imidazolines, imidazolines that are reaction products of tall oil fatty acid and diethylenetriamine, and combinations thereof.
8. The method of claim 1 where the effective amounts of the two components in the blend each range from about 0.05 ppm to about 500 ppm in the fluid.
9. The method of claim 1 where the effective amount of the corrosion-inhibiting blend in the fluid ranges from about 1 ppm to about 500 ppm.
10. The method of claim 1 where the blend has a weight ratio of components ranging from about 20:1 to about 1:20.
11. The method of claim 8 where the blend has a corrosion efficiency of at least 85%.
12. An oil or gas production fluid comprising: a hydrocarbon selected from the group consisting of oil, natural gas, and combinations thereof; brine; at least one acid gas in equilibrium with the hydrocarbon and the brine where the acid gas is selected from the group consisting of carbon dioxide and hydrogen sulfide; and a synergistic corrosion-inhibiting binary blend selected from the group consisting of: at least one glycolipid and at least one quaternized amine, wherein the at least one quaternized amine comprises a polyalkylene glycol diester diquat.
13. The oil or gas production fluid of claim 12 where: the at least one glycolipid is selected from the group consisting of sophorolipids; and the at least one quaternized amine is selected from the group consisting of: di(dimethyl(alkyl)ammonium chloride) ethanoyloxy-oxo.
14. The oil or gas production fluid of claim 12 where the blend has a weight ratio of the binary components ranging from about 20:1 to about 1:20.
15. Synergistic corrosion-inhibiting binary blends comprising: a blend, wherein the blend is selected from the group consisting of: at least one glycolipid and at least one quaternized amine, wherein the at least one quaternized amine comprises a polyalkylene glycol diester diquat.
16. The synergistic corrosion-inhibiting binary blends of claim 15 where: the at least one glycolipid is selected from the group consisting of sophorolipids; and the at least one quaternized amine is selected from the group consisting of: di(dimethyl(alkyl)ammonium chloride) ethanoyloxy-oxo.
17. The synergistic corrosion-inhibiting binary blends of claim 15 where the blend has a weight ratio of components ranging from about 20:1 to about 1:20.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION
[0051] Highly synergistic, environmentally friendly corrosion inhibitor binary blends have been discovered. By “environmentally friendly” is meant that the blends are expected to be readily biodegradable in sea water. These blends are important because they potentially provide a new generation of “green” corrosion inhibitor products for sensitive environmental regions such as Norway, the North Sea, Asia Pacific, Australia, Brazil, Ecuador, and West Africa.
[0052] In particular, the higher the synergy for a particular blend of corrosion inhibitors, the less amount or concentration of the blend is necessary for a particular application while still maintaining a high corrosion inhibition performance.
[0053] To discover promising corrosion inhibitor blends, synergy factors, S.sub.θ, were calculated using Equation 1 below which is taken from J. ARAMAKI et al., “Inhibition Mechanism of Medium-Sized Polymethyleneimine,” Journal of Electrochemical Society: Electrochemical Science, May 1969, Vol. 116, No. 5, pp. 568-574:
where:
θ.sub.1+2=(θ.sub.1+θ.sub.2)−(θ.sub.1θ.sub.2) (2)
and θ.sub.1 and θ.sub.2 are the surface coverage for corrosion inhibitors 1 and 2 at their respective concentrations in separate tests under identical conditions. θ′.sub.1+2 is the surface coverage of the inhibitor blend.
[0054] Surface coverage was assumed to be equal to the inhibitor efficiency. θ.sub.1+2 in equation 1 represents the surface coverage of the blend after taking the interaction of components 1 and 2 (θ.sub.1*θ.sub.2) from the addition of the surface coverages of the individual components (θ.sub.1+θ.sub.2). In general, S.sub.θ<1 implies an antagonistic behavior, whereas S.sub.θ>1 implies synergistic effect. The larger the synergy factor is above 1 the stronger the synergy is between the components. Determining the synergy factor effectively allowed ranking the strength of the synergistic interactions across the tested binary blends. Details about the application of the determination of the synergy factors are given in the Examples.
[0055] Synergy is critical for enhanced corrosion inhibitor performance in the field. Field dosages often vary considerably from laboratory testing dosages because of the impact of inhibitor availability in field systems. Since many corrosion inhibitors are surfactants, they can be parasitically lost to a number of factors and processes. These factors include but are not limited to the presence of sand, the presence of emulsions, the presence of entrained scales, changes in brine chemistry that impact solubility, loss of pumping capabilities, plugged corrosion inhibitor injection lines, interference from other oil and gas production chemicals, etc. When corrosion inhibitor residual concentrations drop to low values, synergies such as those discussed herein are key to maintaining system integrity. The low concentration synergies explained herein will allow the system to maintain higher surface coverage even when the inhibitor levels drop to residual concentrations close to 5 ppm.
[0056] More specifically with respect to the components of the synergistic blends described herein, when the blend includes at least one glycolipid, suitable glycolipids include, but are not necessarily limited to, sophorolipids, rhamnolipids, and combinations thereof. In one non-limiting embodiment, suitable sophorolipids are those described in U.S. Pat. No. 9,683,164 B2 to Baker Hughes incorporated herein by reference in its entirety. In a more specific non-restrictive embodiment, a suitable sophorolipid is that shown in the acid form of structure (I) below in equilibrium with the lactonic form of structure (II).
##STR00001##
[0057] In a different non-limiting embodiment, suitable rhamnolipids are those described in U.S. Pat. No. 9,884,986 B2 to Baker Hughes incorporated herein by reference in its entirety. In a more specific non-restrictive embodiment, a suitable sophorolipid is that shown in the acid form of structure (III) below.
##STR00002##
[0058] In another non-limiting embodiment, when the blend includes at least one quaternized amine, the quaternized amine has ester and alkoxy functional groups. Further, suitable quaternized amines include, but are not necessarily limited to, di(dimethyl(alkyl)ammonium chloride) ethanoyloxy-oxo, methyl quaternized N-methyl dialkanolamine and fatty acid diacid copolymers, esterified diquaternary amines, and combinations thereof. Suitable polyalkylene glycol diester diquats have the structure (IV):
##STR00003##
and suitable polyalkylene glycol monoester quat have the structure (V):
##STR00004##
where X is Cl or Br; each R is independently a C.sub.16-C.sub.18 alkyl group; and n is within the range of 8 to 50.
[0059] In a different, non-restrictive version, when the blend includes at least one phosphate-containing compound, suitable phosphate-containing compounds include, but are not necessarily limited to, phosphate esters, ethoxylated phosphate esters, sodium hydroxypropylphosphate laurylglucoside crosspolymers, sodium laurylglucoside hydroxy propyl phosphates, sodium cocoglucosides hydroxypropyl phosphates, and combinations thereof. Suitable phosphate esters include, but are not necessarily limited to those of formula (VI), where m and n each independently range from 2 to 20 and R.sub.1 is C6 to C18 and R.sub.2 C6 to C18:
##STR00005##
[0060] In an alternate, non-limiting embodiment when the blend includes at least one imidazoline-like compound, suitable imidazoline-like compounds include, but are not necessarily limited to, ethoxylated quaternized imidazolines, ethoxylated imidazolines, naphthenic acid imidazolines, imidazolines that are reaction products of tall oil fatty acid and diethylenetriamine, and combinations thereof. Suitable ethoxylated quaternized imidazolines include, but are not necessarily limited to, those of formula (VII) where R.sub.1 is a fatty acid residue, R.sub.2 is an alkyl, aromatic, or combined alkyl-aromatic group, and n ranges from 3 to 25:
##STR00006##
[0061] Other suitable imidazolines include, but are not necessarily limited to, those of formula (VIII) and (IX):
##STR00007##
In formula (VIII), R describes the hydrophobic tail portion of the molecule and J describes the pendant group of the molecule, R is the fatty or naphthenic acid residue. The Pendant group, J, may be selected from a group consisting of (CH.sub.2—CH.sub.2)—X, (CH.sub.2—CH.sub.2—O).sub.nH, CH.sub.2—CH.sub.2—(NH—CH.sub.2—CH.sub.2).sub.y—Z, where X can be NH.sub.2, OH or NH—CO—R1, n can be 3 to 25 and where Z can be NH.sub.2 or NH—CO—R2 and y is greater than 2. In formula (IX) n can be 1 to 5.
[0062] With respect to the proportions of the two components of the binary blends discovered to have synergistic effects when used in the fluid herein, this will depend on which component types are used together. Abbreviations for the classes of components are given below in Table I. Table II provides a broad range of proportions for each component and a narrow range of proportions for each component, for the binary blends given. It will be appreciated that the endpoints of the ranges in each row may be independently combined to give a suitable alternative range. For example, in the blend of SB/EQ-A, the SB component may be present from 2 to 500 ppm, and the EQ-A component may be used in a proportion from 0.1 to 20 ppm.
TABLE-US-00001 TABLE I Component Names and Abbreviations Component Name Abbrev. Sophorolipid Biosurfactant SB Esterquat A EQ-A Esterquat B EQ-B Polyester quat A PEQ-A N-Methyl dialkanolamine and oleic fatty acid diacid copolymer, methyl quaternized Polyester quat B PEQ-B N-methyl dialkanolamine and fatty acid and polyol and diacid copolymer, methyl quaternized Ethoxylated Quaternized Imidazoline EQI Rhamnolipid Biosurfactant RB Ethoxylated phosphate ester PE-A Ethoxylated phosphate ester PE-B Sodium Hydroxypropylphosphate Laurylglucoside Crosspolymer LGC Sodium Laurylglucosides Hydroxypropyl Phosphate LGHP Sodium Cocoglucosides Hydroxypropyl Phosphate CGHP Ethoxylated Imidazoline EI Imidazoline/polyamine IPA 2:1 molar ratio of tall oil fatty acid/diethylenetriamine T/D-A (TOFA/DETA) 1:1 molar ratio TOFA/DETA with —OH head imidazoline T/D-B Naphthenic acid imidazoline NAI
TABLE-US-00002 TABLE II Suitable Proportion Ranges for Binary Blends Broad Range (ppm) Narrow Range (ppm) Low High Low High Blend Components limit Limit Limit Limit SB/EQ-A SB 1 500 2 200 EQ-A 0.1 50 0.2 20 SB/EQ-B SB 1 500 2 200 EQ-B 0.1 50 0.2 20 SB/PEQ-A SB 1 500 2 200 PEQ-A 0.1 50 0.2 20 SB/PEQ-B SB 1 500 2 200 PEQ-B 0.1 50 0.2 20 SB/EQI SB 1 500 2 200 EQI 0.1 50 0.2 20 RB/EQ-A RB 1 500 2 200 EQ-A 0.05 50 0.1 20 RB/EQ-B RB 1 500 2 200 EQ-B 0.1 50 0.2 20 RB/PEQ-A RB 1 500 2 200 PEQ-A 0.2 200 0.5 100 RB/PEQ-B RB 1 500 2 200 PEQ-B 0.05 50 0.1 20 PE-A/EQ-B PE-A 1 500 2 200 EQ-B 0.1 50 0.2 20 PE-B/EQ-B PE-B 1 500 2 200 EQ-B 0.1 50 0.2 20 LGC/EQ-B LGC 1 500 2 200 EQ-B 0.05 50 0.1 20 LGHP/EQ-B LGHP 10 500 20 100 EQ-B 0.05 10 0.1 5 SB/LGC SB 1 500 2 200 LGC 0.1 200 0.2 100 LGHP/SB LGHP 5 500 10 200 SB 0.1 50 0.2 20 SB/PE-A SB 1 500 2 200 PE-A 0.05 50 0.1 20 SB/PE-B SB 1 500 2 200 PE-B 0.05 50 0.1 20 EQI/EQ-B EQI 1 500 2 200 EQ-B 0.05 50 0.1 20 EI/EQ-B EI 1 500 2 200 EQ-B 0.05 50 0.1 20 EI/EQ-A EI 1 500 2 200 EQ-A 0.05 50 0.1 20
[0063] In another non-restrictive version, the blend has a weight ratio of components ranging from about 20:1 independently to about 1:20; alternatively from about 19:1 independently to about 1:19; in a different non-limiting embodiment from about 10:1 independently to about 1:10; in another non-restrictive version from about 9:1 independently to about 1:9; alternatively from about 5:1 independently to about 1:5; in another non-limiting embodiment from about 3:1 independently to about 1:3; and finally at a ratio of about 1:1, which about 1:1 ratio may be a suitable endpoint for any of the previous proportion ranges. Where the word “independently” is used with respect to a range, it will be understood that any of the endpoints mentioned may be used together with any other of the endpoints to give a suitable alternative range.
[0064] The effective amount of the corrosion-inhibiting blend in the aqueous fluid ranges from about 1 ppm independently to about 500 ppm; alternatively, from about 2 ppm independently to about 200 ppm. The corrosive fluid may be any oilfield fluid in contact with a metal surface. Suitable specific fluids include, but are not necessarily limited to, oil and natural gas production fluids that are in contact with metal tubulars in general, and in a non-restrictive specific case, carbon steel tubing and casing. To further define the fluids in a non-limiting embodiment, the fluid is oil and/or natural gas containing brine where acid gases such as CO.sub.2 and H.sub.2S are in equilibrium therewith.
[0065] In one non-limiting embodiment of the method and compositions herein, the blend has a corrosion efficiency of at least 85% (or 0.85 fractional surface coverage); alternatively, at least 90% (or 0.90 fractionally surface coverage); in a different non-restrictive version at least 95% (or 0.95 fractionally surface coverage); and in an alternate non-limiting embodiment at least 97% (or 0.97 fractionally surface coverage), where inhibition efficiency is defined as blank corrosion rate minus inhibited corrosion rate with the result divided by the blank corrosion rate. This fraction is multiplied by 100 to get the percent inhibition or corrosion efficiency. Corrosion efficiency in both fractional and percent inhibition forms will be used interchangeably to describe corrosion inhibitor blend performance.
[0066] The invention will now be described with respect to particular embodiments which are not intended to limit the invention in any way, but which are simply to further highlight or illustrate the invention. All percentages (%) given below are weight percentages unless otherwise noted and all ratios are weight ratios unless otherwise noted.
EXAMPLES
Glycolipids and Quaternized Amines
SB+EQ-A−5 ppm Blends
[0067] Table III shows the synergy factors calculated for blends of SB with EQ-A at ratios of 3:1 and 9:1, respectively.
[0068] An example is provided below on the use of the J. Aramaki et. al. equation for calculating the synergy factors. In this case one of the two components did not exhibit surface coverage when tested as a single chemistry. From Table III the calculation of the synergy factor for the data point at 0.25 weight fraction of EQ-A is as follows:
where:
θ.sub.1=0.505 and is the surface coverage for SB at 3.75 ppm
θ.sub.2=0 and is the surface coverage of EQ-A at 1.25 ppm
θ.sub.1*θ.sub.2=(0.505*0)=0
θ′.sub.1+2=0.949 is the surface coverage of the blend at 5 ppm.
TABLE-US-00003 TABLE III Surface Coverages and Synergy Factors for SB and EQ-A Blends Wt. Fraction SB EQ-A Wt. of EQ-A (ppm) (ppm) Ratio θ S.sub.θ FIG. 5 0 0.732 FIG. 3 0 5 0.948 FIG. 2 0.1 4.5 0.5 9:1 0.914 4.7 FIG. 1 4.5 0 0.60 FIG. 3 0 0.5 0 FIG. 2 0.25 3.75 1.25 3:1 0.949 9.7 FIG. 1 3.75 0 0.505 FIG. 3 0 1.25 0 FIG. 2 0.5 2.5 2.5 1:1 0.929 N.A* FIG. 1 0.75 1.25 3.75 1:3 0.939 N.A** FIG. 1 *2.5 ppm data point not available for EQ-A. **3.75 ppm data point not available for EQ-A.
SB+EQ-B−5 ppm Blends
[0069] Table IV shows the synergy factors calculated for SB and EQ-B with ratios of 9:1, 3:1, 1:1, and 1:3, respectively.
[0070] Another example is provided below on the use of the Aramaki et. al. equation for calculating the synergy factors. In this case both components exhibited surface coverage when tested individually. From Table IV, calculation of the synergy factor for the data point at 0.25 weight fraction of EQ-B is as follows:
where:
θ.sub.1=0.505 and is the surface coverage for SB at 3.75 ppm
θ.sub.2=0.901 and is the surface coverage of EQ-B at 1.25 ppm
θ.sub.1*θ.sub.2=(0.505*0.901)=0.455
θ′.sub.1+2=0.96
TABLE-US-00004 TABLE IV Surface Coverages and Synergy Factors for SB and EQ-B Blends Wt. Fraction SB EQ-B Wt. of EQ-B (ppm) (ppm) Ratio θ S.sub.θ FIG. 5 0 0.732 FIG. 3 0 5 0.957 FIG. 5 0.1 4.5 0.5 9:1 0.914 4.7 FIG. 4 4.5 0 0.60 FIG. 3 0 0.5 0 FIG. 5 0.25 3.75 1.25 3:1 0.96 1.2 FIG. 4 3.75 0 0.505 FIG. 3 0 1.25 0.901 FIG. 5 0.5 2.5 2.5 1:1 0.959 0.43 FIG. 4 2.5 0 0.408 FIG. 3 0 2.5 0.97 FIG. 5 0.75 1.25 3.75 1:3 0.969 1.4 FIG. 4 1.25 0 0 FIG. 3 0 3.75 0.957 FIG. 5
SB+PEQ-A−5 ppm Blends
[0071] Table V shows the synergy factors calculated for the SB and PEQ-A with ratios of 9:1 and 3:1, respectively.
TABLE-US-00005 TABLE V Surface Coverages and Synergy Factors for SB and PEQ-A Blends Wt. Fraction SB PEQ-A Wt. of PEQ-A (ppm) (ppm) Ratio θ S.sub.θ FIG. 5 0 0.732 FIG. 3 0 5 0.828 FIG. 7 0.1 4.5 0.5 9:1 0.883 3.4 FIG. 6 4.5 0 0.60 FIG. 3 0 0.5 0 FIG. 7 0.25 3.75 1.25 3:1 0.882 4.2 FIG. 6 3.75 0 0.505 FIG. 3 0 1.25 0 FIG. 7
SB+PEQ-B−5 ppm Blends
[0072] Table VI shows the synergy factors calculated for the SB and PEQ-B mixtures ratios of 9:1 and 3:1, respectively.
TABLE-US-00006 TABLE VI Surface Coverages and Synergy Factors for SB and PEQ-B Blends Wt. Fraction SB PEQ-B Wt. of PEQ-B (ppm) (ppm) Ratio θ S.sub.θ FIG. 5 0 0.732 FIG. 3 0 5 0.9758 FIG. 9 0.1 4.5 0.5 9:1 0.882 3.4 FIG. 8 4.5 0 0.60 FIG. 3 0 0.5 0 FIG. 9 0.25 3.75 1.25 3:1 0.875 2.7 FIG. 8 3.75 0 0.505 FIG. 3 0 1.25 0.315 FIG. 9
SB+EQI−5 ppm
[0073] Table VII shows the synergy factors calculated for the SB and EQI blends with ratios of 9:1, 3:1, and 1:1.
TABLE-US-00007 TABLE VII Surface Coverages and Synergy Factors for SB and EQI Blends Wt. Fraction SB EQI Wt. of EQI (ppm) (ppm) Ratio θ S.sub.θ FIG. 5 0 0.732 FIG. 3 0 5 0.248 FIG. 11 0.1 4.5 0.5 9:1 0.726 1.5 FIG. 10 4.5 0 0.60 FIG. 3 0 0.5 0 FIG. 11 0.25 3.75 1.25 3:1 0.806 2.6 FIG. 10 3.75 0 0.505 FIG. 3 0 1.25 0 FIG. 11 0.5 2.5 2.5 1:1 0.388 0.97 FIG. 10 2.5 0 0.408 FIG. 3 0 2.5 0 FIG. 11
[0074] Note: There are no data for RB together with EQI, but one of ordinary skill in the art would expect synergies based on the SB results above.
RB+EQ-A−5 ppm Blends
[0075] Table VIII shows the synergy factors calculated for the RB and EQ-A blend with the ratio of 19:1 and 9:1.
[0076] Another example is provided below on the use of the Aramaki et. al. equation for calculating the synergy factors. In this case neither component exhibited surface coverage when tested individually. From Table VIII the calculation of the synergy factor for the 0.1 weight fraction of EQ-A will be as follows:
where:
θ.sub.1=0 and is the surface coverage for RB at 4.5 ppm
θ.sub.2=0 and is the surface coverage of EQ-A at 0.5 ppm
θ.sub.1*θ.sub.2=(0*0)=0
θ.sub.1+2=0.925 where θ′.sub.1+2 is the surface coverage of the inhibitor blend.
It will be appreciated that the other reported synergy factors were similarly calculated even though the calculations will not be explicitly shown herein for each case.
TABLE-US-00008 TABLE VIII Surface Coverages and Synergy Factors for RB and EQ-A at 5 ppm Wt. Fraction RB EQ-A of EQ-A (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0 n/a* 0 5 94.8 FIG. 13 0.05 4.75 0.25 19.1 74.7 4.0 FIG. 12 4.75 0 0 n/a* 0 0.25 0 FIG. 13 0.1 4.5 0.5 9:1 0.925 13.3 FIG. 12 4.5 0 0 n/a* 0 0.5 0 FIG. 13 *Not applicable since no performance was observed at or below 5 ppm.
RB+EQ-B−5 ppm Blends
[0077] Table IX shows the synergy factors calculated for the RB and EQ-B blend with the ratio of 9:1.
TABLE-US-00009 TABLE IX Surface Coverages and Synergy Factors for RB and EQ-B Blends Wt. Fraction RB EQ-B of EQ-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0 n/a* 0 5 95.7 FIG. 15 0.1 4.5 0.5 9:1 0.967 30.3 FIG. 14 4.5 0 0 n/a* 0 0.5 0 FIG. 15 *Not applicable since no performance was observed at or below 5 ppm.
RB+PEQ-A−5 ppm Blends
[0078] Table X shows the synergy factor calculated for the RB and PEQ-A blend with the ratio of 3:1.
TABLE-US-00010 TABLE X Surface Coverages and Synergy Factors for RB and PEQ-A Blends Wt. Fraction RB PEQ-A of PEQ-A (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0 n/a* 0 5 0.828 FIG. 17 0.25 3.75 1.25 3:1 0.827 5.8 FIG. 16 3.75 0 0 n/a* 0 1.25 0 FIG. 17 *Not applicable since no performance was observed at or below 5 ppm.
RB+PEQ-B−5 ppm Blends
[0079] Table XI shows the synergy factor calculated for the RB and PEQ-B blends with the ratios of 19:1 and 9:1.
TABLE-US-00011 TABLE XI Surface Coverages and Synergy Factors for RB and PEQ-B Blends Wt. Fraction RB PEQ-B of PEQ-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0 n/a* 0 5 0.975 FIG. 19 0.05 4.75 0.25 19:1 0.195 1.2 FIG. 18 4.75 0 0 n/a* 0 0.25 0 FIG. 19 0.1 4.5 0.5 9:1 0.537 2.2 FIG. 18 4.5 0 0 n/a* 0 0.5 0 FIG. 19 *Not applicable since no performance was observed at or below 5 ppm.
EQ-B+PE-A−5 ppm Blends
[0080] Table XII shows the synergy factors calculated for the PE-A and EQ-B blends with the ratios of 9:1 and 5:1.
TABLE-US-00012 TABLE XII Surface Coverages and Synergy Factors for EQ-B and PE-A Blends Wt. Fraction PE-A EQ-B of EQ-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0.765 FIG. 22 0 5 0.957 FIG. 23 0.1 4.5 0.5 9:1 0.934 3.2 FIG. 20 4.5 0 0.791 FIG. 22 0 0.5 0 FIG. 23 3 0 0.699 FIG. 22 0 3 0.956 FIG. 23 0.17 2.5 0.5 5:1 0.957 17.6 FIG. 21 2.5 0 0.244 FIG. 22 0 0.5 0 FIG. 23
EQ-B+PE-B−5 ppm Blends
[0081] Table XIII shows the synergy factor calculated for the PE-B and EQ-B blends with ratio 9:1 and 3:1.
TABLE-US-00013 TABLE XIII Surface Coverages and Synergy Factors for EQ-B and PE-B Blends Wt. Fraction EQ-B PE-B of EQ-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0.957 FIG. 23 0 5 0.421 FIG. 25 0.1 0.5 4.5 1:9 0.802 3.2 FIG. 24 0.5 0 0 FIG. 23 0 4.5 0 FIG. 25 0.25 1.25 3.75 1:3 0.802 0.32 FIG. 24 1.25 0 0.902 FIG. 23 0 3.75 0.352 FIG. 25
EQ-B+LGC−10.5 ppm Blends
[0082] Table XIV shows the synergy factor calculated for the LGC and EQ-B blend with ratio 20:1.
TABLE-US-00014 TABLE XIV Surface Coverages and Synergy Factors for EQ-B and LGC Blends Wt. Fraction LGC EQ-B of EQ-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0 FIG. 27 0 5 0.957 FIG. 23 0.05 10 0.5 20:1 0.741 2.7 FIG. 26 10 0 0.291 FIG. 27 0 0.5 0 FIG. 23
Note: No data are available for EQ-B with CGHP but synergy is expected because of the similarities between the structures of LGHP and CGHP. This same logic applies for mixtures of EQ-A with LGHP and CGHP.
EQ-B+LGHP−50.5
[0083] Table XV shows the synergy factor calculated for the LGHP and EQ-B blend with ratio 100:1.
TABLE-US-00015 TABLE XV Surface Coverages and Synergy Factors for EQ-B and LGHP Blends Wt. Fraction LGHP EQ-B of EQ-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 50 0 0.33 FIG. 29 0.01 50 0.5 100:1 0.924 8.8 FIG. 28 0 0.5 0 FIG. 23
SB+LGC−5 ppm Blends
[0084] Table XVI shows the synergy factors calculated for the SB and LGC blends with ratios of 3:1 and 1:1.
TABLE-US-00016 TABLE XVI Surface Coverages and Synergy Factors for SB and LGC Blends Wt. Fraction SB LGC of LGC (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0.732 FIG. 3 0 5 0 FIG. 31 0.25 3.75 1.25 3:1 0.631 1.3 FIG. 30 3.75 0 0.505 FIG. 3 0 1.25 0 FIG. 31 0.5 2.5 2.5 1:1 0.351 0.9 FIG. 30 2.5 0 0.408 FIG. 3 0 2.5 0 FIG. 31
SB+LGHP−50 ppm Blends
[0085] Table XVII shows the synergy factors calculated for the SB and LGHP blends with ratios of 20:1 and 10:1.
TABLE-US-00017 TABLE XVII Surface Coverages and Synergy Factors for SB and LGHP Blends Wt. Fraction LGHP SB of SB (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 50 0 0.33 FIG. 33 0.05 50 2.5 20:1 0.699 1.3 FIG. 32 0 2.5 0.408 FIG. 3 0.09 50 5 10:1 0.857 1.3 FIG. 32 0 5 0.732 FIG. 3
SB+PE-A−5 ppm Blends
[0086] Table XVIII shows the synergy factors calculated for the SB and PE-A blends with ratios of 9:1, 3:1, 1:1, 1:3, and 1:9.
TABLE-US-00018 TABLE XVII Surface Coverages and Synergy Factors for SB and PE-A Blends Wt. Fraction SB PE-A of PE-A (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0.732 FIG. 3 0 5 0.765 FIG. 35 0.1 4.5 0.5 9:1 0.725 1.5 FIG. 34 4.5 0 0.60 FIG. 3 0 0.5 0 FIG. 35 0.25 3.75 1.25 3:1 0.792 2.4 FIG. 34 3.75 0 0.505 FIG. 3 0 1.25 0 FIG. 35 0.5 2.5 2.5 1:1 0.807 2.3 FIG. 34 2.5 0 0.408 FIG. 3 0 2.5 0.244 FIG. 35 0.75 1.25 3.75 1:3 0.79 1.3 FIG. 34 1.25 0 0 FIG. 3 0 3.75 0.737 FIG. 35 0.9 0.5 4.5 1:9 0.891 1.9 FIG. 34 0.5 0 0 FIG. 3 0 4.5 0.791 FIG. 35
SB+PE-B−5 ppm Blends
[0087] Table XIX shows the synergy factors calculated for the SB and PE-B blends with ratios of 9:1, 3:1, 1:1, 1:3, and 1:9.
TABLE-US-00019 TABLE XIX Surface Coverages and Synergy Factors for SB and PE-B Blends Wt. Fraction SB PE-B of PE-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0.732 FIG. 3 0 5 0.421 FIG. 37 0.1 4.5 0.5 9:1 0.83 2.4 FIG. 36 4.5 0 0.60 FIG. 3 0 0.5 0 FIG. 37 0.25 3.75 1.25 3:1 0.879 3.5 FIG. 36 3.75 0 0.505 FIG. 3 0 1.25 0.134 FIG. 37 0.5 2.5 2.5 1:1 0.609 1.1 FIG. 36 2.5 0 0.408 FIG. 3 0 2.5 0.301 FIG. 37 0.75 1.25 3.75 1:3 0.57 1.5 FIG. 36 1.25 0 0 FIG. 3 0 3.75 0.351 FIG. 37 0.9 0.5 4.5 1:9 0.361 0.98 FIG. 36 0.5 0 0 FIG. 3 0 4.5 0.368 FIG. 37
EQ-B+EQI−5 ppm
[0088] Table XX shows the synergy factor calculated for the EQI and EQ-B blend with a ratio of 9:1.
TABLE-US-00020 TABLE XX Surface Coverages and Synergy Factors for EQI and EQ-B Blends Wt. Fraction EQI EQ-B of EQ-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0.248 FIG. 39 0 5 0.957 FIG. 40 0.1 4.5 0.5 9:1 0.89 9.1 FIG. 38 4.5 0 0.60 FIG. 39 0 0.5 0 FIG. 40
EQ-B+EI−5 ppm
[0089] Table XXI shows the synergy factors calculated for the EI and EQ-B blends with ratios of 19:1 and 9:1.
TABLE-US-00021 TABLE XXI Surface Coverages and Synergy Factors for EI and EQ-B Blends Wt. Fraction EI EQ-B of EQ-B (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0 n/a* 0 5 0.957 FIG. 42 0.05 4.75 0.25 19:1 0.302 1.4 FIG. 41 4.75 0 0 n/a* 0 0.25 0 FIG. 42 0.1 4.5 0.5 9:1 0.478 1.9 FIG. 41 4.5 0 0 n/a* 0 0.5 0 FIG. 42 *Not applicable since no performance was observed at or below 5 ppm.
EQ-A+EI−5 ppm
[0090] Table XXI shows the synergy factors calculated for the EI and EQ-A blends with ratios of 19:1 and 9:1.
TABLE-US-00022 TABLE XXII Surface Coverages and Synergy Factors for EI and EQ-A Blends Wt. Fraction EI EQ-A of EQ-A (ppm) (ppm) Wt. Ratio θ S.sub.θ FIG. 5 0 0 n/a* 0 5 0.948 FIG. 44 0.05 4.75 0.25 19:1 0.034 1.0 FIG. 43 4.75 0 0 n/a* 0 0.25 0 FIG. 44 0.1 4.5 0.5 9:1 0.079 1.1 FIG. 43 4.5 0 0 n/a* 0 0.5 0 FIG. 44 *Not applicable since no performance was observed at or below 5 ppm.
Blends of EQ-B with Imidazoline with —NH.SUB.2 .head (INH), Imidazoline/Polyamine (IPA), 1:1 Molar Ratio of Tall Oil Fatty Acid/Diethylenetriamine (TOFA/DETA, or T/D-B), 2:1 Molar Ratio of TOFA/DETA (T/D-A), Poly Imidazolines
[0091] Note: No data are available for these other Imidazolines. However, these imidazolines are included herein based on the structural similarities between these imidazolines and EQI which showed a strong synergy with EQ-B.
[0092] The Examples thus demonstrate how blends of two certain specific components can give unexpectedly synergistic corrosion inhibition improvement of a metal surface in contact with an aqueous fluid.
[0093] In the foregoing specification, the invention has been described with reference to specific embodiments thereof, and has been described as effective in providing methods and compositions for directly inhibiting corrosion of a metal surface in contact with an aqueous fluid, in particular one containing corrosive components including, but not necessarily limited to, acid gases such as H.sub.2S and CO.sub.2. However, it will be evident that various modifications and changes can be made thereto without departing from the broader scope of the invention. Accordingly, the specification is to be regarded in an illustrative rather than a restrictive sense. For example, specific glycolipids, quaternized amines, phosphate-containing compounds, imidazoline-like compounds, proportions of the compounds in the blends, weight ratios, and other components and procedures falling within the claimed parameters, but not specifically identified or tried in a particular method or composition, are expected to be within the scope of this invention.
[0094] The present invention may suitably comprise, consist or consist essentially of the elements disclosed and may be practiced in the absence of an element not disclosed. For instance, there may be provided a method for inhibiting corrosion of a metal surface in contact with an aqueous fluid containing a corrosive component, where the method comprises, consists essentially of, or consists of contacting the metal surface with the aqueous fluid comprising an effective amount to inhibit corrosion of a corrosion-inhibiting blend of two components, where the blend is selected from the group consisting of: [0095] glycolipids and quaternized amines; [0096] glycolipids and phosphate-containing compounds; [0097] quaternized amines and imidazoline-like compounds; [0098] quaternized amines and phosphate-containing compounds; and [0099] combinations of these blends;
where each of the two components of the blends are present in an amount effective to synergistically inhibiting the corrosion of the metal surface; and the method further comprises, consists essentially of, or consists of synergistically inhibiting the corrosion of the metal surface with the blend to an extent greater than the sum of the inhibiting of the components achieved singly.
[0100] There may also be provided synergistic corrosion-inhibiting binary blends comprising, consisting essentially of, or consisting of: [0101] glycolipids and quaternized amines; [0102] glycolipids and phosphate-containing compounds; [0103] quaternized amines and imidazoline-like compounds; [0104] quaternized amines and phosphate-containing compounds; and [0105] combinations of these blends.
[0106] The words “comprising” and “comprises” as used throughout, are to be interpreted to mean “including but not limited to” and “includes but not limited to”, respectively.
[0107] As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
[0108] As used herein, the term “about” in reference to a given parameter is inclusive of the stated value and has the meaning dictated by the context (e.g., it includes the degree of error associated with measurement of the given parameter).
[0109] As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.