Orthopaedic fixation device, system and method
11759242 · 2023-09-19
Assignee
Inventors
- Justin James May (Leesburg, IN, US)
- Scott Steffensmeier (Winona Lake, IN, US)
- Jason F. Detweiler (Warsaw, IN, US)
Cpc classification
A61B17/8033
HUMAN NECESSITIES
A61B17/8004
HUMAN NECESSITIES
A61B17/8023
HUMAN NECESSITIES
A61B17/808
HUMAN NECESSITIES
A61B2017/681
HUMAN NECESSITIES
International classification
A61B17/80
HUMAN NECESSITIES
A61B17/17
HUMAN NECESSITIES
Abstract
An implantable fixation device for rejoining opposed portions of a separated bone. The device including two corresponding plates that are configured to be aligned and coupled to a bone, such as a sternum, pre-resection of the bone or prior to cutting/separating the bone. The placement of the corresponding plates provides a gap between the edges of the plates that face one another allowing for and guiding a cutting tool for separating the bone. After the bone has been cut and the desired surgical procedure performed, the plates also assist in realigning and fixation of the bone portions. At least one plate includes a ratchet mechanism that is configured to tighten a locking element and draw the two plates together and into alignment with one another.
Claims
1. A bone rejoining system, comprising: a first bone plate including a first hole; a second bone plate including a second hole; a holder for removably holding the first bone plate and the second bone plate in an initial plate configuration and for guiding a first fastener through the first hole and a second fastener through the second hole for attaching the first bone plate and the second bone plate, respectively, to a bony structure in the initial plate configuration, the initial plate configuration comprising a predetermined longitudinal alignment of the first bone plate and the second bone plate relative to one another and a pre-determined lateral alignment of the first bone plate and the second bone plate relative to one another, the pre-determined lateral alignment including a lateral gap between a first face of the first bone plate and a second face of the second bone plate, the lateral gap running in a longitudinal direction along the first bone plate and the second bone plate so as to fully separate the first face from the second face in the longitudinal direction, the lateral gap having a target width in the initial plate configuration, the target width allowing a cutting instrument to be passed between the first face and the second face to cut underlying bone following attachment of the first bone plate and the second bone plate to the bony structure; a first pulling element extendable laterally between the first bone plate and the second bone plate following attachment of the first bone plate and the second bone plate to the bony structure and following an increase in size of the lateral gap from the target width to a second width that is larger than the target width, the first pulling element engageable with the first bone plate and the second bone plate and usable to pull the first bone plate and the second bone plate relatively closer to one another to decrease the lateral gap from the second width toward the target width; and a first alignment member extendable laterally between the first bone plate and the second bone plate following attachment of the first bone plate and the second bone plate to the bony structure and following the increase in size of the lateral gap from the target width to the second width, the first alignment member engageable with the first bone plate and the second bone plate for maintaining the pre-determined longitudinal alignment of the first bone plate relative to the second bone plate as the lateral gap is being decreased toward the target width.
2. The bone rejoining system of claim 1, wherein the first pulling element comprises a ratchet mechanism.
3. The bone rejoining system of claim 2, wherein the ratchet mechanism comprises a ratchet wheel.
4. The bone rejoining system of claim 3, wherein the ratchet wheel is rotatably received in the first bone plate.
5. The bone rejoining system of claim 4, wherein the first pulling element further comprises an elongated locking member engageable with the ratchet wheel.
6. The bone rejoining system of claim 5, wherein the elongated locking member includes a first end connectable to the second bone plate and a second end engageable with the ratchet wheel for being wound around the ratchet wheel as the ratchet wheel is being rotated in the first bone plate.
7. The bone rejoining system of claim 1, wherein the first alignment member comprises a shear pin.
8. The bone rejoining system of claim 7, wherein the shear pin is extendable from the second bone plate for receipt in a shear pin receiving receptacle in the first bone plate.
9. The bone rejoining system of claim 8, wherein the shear pin can attain a retracted first position in which the shear pin does not extend past the second face of the second bone plate and an extended second position in which the shear extends past the second face of the second bone plate.
10. The bone rejoining system of claim 1 further comprising a second alignment member extendable laterally between the first bone plate and the second bone plate following attachment of the first bone plate and the second bone plate to the bony structure and following the increase in size of the lateral gap from the target width to the second width, the second alignment member engageable with the first bone plate and the second bone plate for maintaining the pre-determined longitudinal alignment of the first bone plate relative to the second bone plate as the lateral gap is being decreased toward the target width.
11. The bone rejoining system of claim 1, wherein the holder comprises a first guide for guiding the first fastener through the first hole and a second guide for guiding the second fastener through the second hole.
12. The bone rejoining system of claim 1, wherein at least one of the first bone plate and the second bone plate includes one or more additional holes for receiving a corresponding fastener therethrough.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
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(21) Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
(22) While the embodiments described hereinafter are in the environment of an orthopaedic fixation device, system and method for use on the sternum, in particular, it should be appreciated that the disclosure has broader application. That could be, for instance, such as where bone or other body parts having suitable rigidity require closure or other relational organization, such as joining two opposing anatomical structures. This could be in the context of a traumatic break or other unintended separation, or as part of a surgical procedure. Thus, the present disclosure can have usefulness in contexts beyond fixation of bones which have been resected in surgery.
(23) In general, the present disclosure relates to implantable fixation devices for rejoining opposed portions of a separated bone. Implantable is used in the sense that it is sub-cutaneous, but it is possible that applications leaving the fixation device external could be envisioned.
(24) One such device which has been developed according to aspects of the invention in the context of joining two halves of the sternum, includes two corresponding plates that are configured to be aligned and coupled to a bone, such as a sternum, pre-resection of the bone or prior to cutting/separating the bone. The placement of the corresponding plates provides a gap between the edges of the plates that face one another allowing for and guiding a cutting tool for separating the bone. After the bone has been cut and the desired surgical procedure performed, the plates also assist in realigning and fixation of the bone portions. For example, at least one plate may include a ratchet mechanism that is configured to tighten a locking element and draw the two plates together and into alignment with one another.
(25) Note here again, the fixation device could also be emplaced post-resection, although this is considered a less-advantageous use of the device as currently perceived. Also, the parts of the device need not be plates or planar elements, but this shape was considered most-desirable in the environment of a sternal rejoining device and system.
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(27) Referring to
(28) The ratchet wheel 120 is removably disposed in the ratchet recess 118. This will be more particularly described with relation to re-entry after an earlier fixation procedure, as for emergency reentry. Referring to
(29) The ratchet wheel 120 also includes an aperture 126 including a ledge 128 extending substantially circumferentially around the aperture 126 and extending radially inward toward a center of the aperture 126. Perhaps best illustrated by reference to
(30) When the ratchet wheel 120 is installed in the ratchet recess 118, the boss 134 extends into the aperture 126 of the ratchet wheel 120 and the protrusion 132 extends over the ledge 128 to prevent the ratchet wheel 120 from accidentally being removed from the ratchet recess 118.
(31) To facilitate ease of assembly and disassembly, the ratchet wheel 120 may include an indicator 136 and the first plate 102 may include a corresponding indicator 138, that when aligned indicate that the cut-out is aligned with the protrusion 132. This allows a use to visually identify the correct position of the ratchet wheel 120 with respect to the first plate 102 to install or remove the ratchet wheel 120 from the first plate 102.
(32) The ratchet wheel 120 also includes a locking element capture receptacle 140 and an annular channel 142. The locking element capture receptacle 140 is configured to receive an end of the locking element 108 (illustrated in
(33) The ratchet wheel 120 may also include one or more tool engaging features 144, illustrated as oblong apertures. The tool engaging features 144 are configured to receive a corresponding male feature of a tool for use in rotating the ratchet wheel 120 to coil the locking element 108 (illustrated in
(34) In another embodiment, the ratchet wheel 120 may be shaped to be received in a drive receptacle of a tool. For example, referring to
(35) Referring to
(36) The first plate 102 may include one or more shear pin receiving receptacles 148 in the face 116. The receiving receptacles 148 are configured to receive corresponding shear pins 110 (illustrated in
(37) The first plate may also include one or more threaded fastener apertures configured to receive corresponding fasteners 150 to couple the first plate 102 to a bone or other body part. As illustrated in
(38) Referring to
(39) The second plate 104 may also include a locking element capture channel 162 formed in a top of the second plate 104 and extending across the second plate 104 in a substantially perpendicular direction to a longitudinal axis of the second plate 104. The locking element capture channel 162 is configured to receive an end of the locking element 108 (illustrated in
(40) As illustrated in
(41) The shear pins 110 may include deflectable prongs 168 and the second plate may include corresponding prong receiving receptacles configured to receive the prongs 168 to hold the shear pins 110 in the second plate 104. As illustrated in
(42) Referring to
(43) Referring to
(44) Referring to
(45) When the locking element 108 is installed and the ratchet wheel 120 is rotated, the locking element 108 is coiled around the ratchet wheel 120 to urge the first plate 102 and second plate 104 together and into alignment with one another. In this respect, the second end 176 may contact the stop or ledge 164 of the locking element capture channel 162 and allow the first plate 102 and second plate 104 to be pulled together.
(46) The first plate 102 and second plate 104 may be configured to be used in conjunction with a fixation device positioning holder. Referring to
(47) The first and second sets of fastener guides 204a and 204b provide a housing to guide fasteners 150 for insertion into the threaded fastener apertures 152a-c of the first plate 102 (illustrated in
(48) The compression attachment mechanism 206 may include a spring loaded mechanism that when compressed causes a distance between the attachment feet 208a and 208b to increase and when released causes the distance between the attachment feet 208a and 208b to decrease and mate with corresponding recesses 178 in the first plate 102 and corresponding recesses 180 in the second plate 104.
(49) The attachment feet 208a and 208b serve to hold the first and second plates 102 and 104 in the positioning holder 200 at a predetermined distance from each other. As illustrated in
(50) The compression attachment mechanism 206 allows for the positioning holder 200 to be coupled to and uncoupled from the first and second plates 102 and 104 quickly and easily, simply by compressing the spring loaded mechanism. For example, when gripping portions 210a and 210b are compressed, the distance between the feet 208a and 208b is increased. This allows the first and second plates 102 and 104 to be placed in the positioning holder 200, and when the compression force applied to the gripping portions 210a and 210b is released, the distance between the feet 208a and 208b decreases and the feet 208a and 208b mate with the recesses 178 and 180 of the first and second plates 102 and 104, respectively.
(51) The positioning holder 200 may include a handle 212 coupled to the fixation device 100 for ease of assembly of elements and placement of the plates (such as the plates 102 and 104). The handle 212 may have an ergonomic design for comfort and control of the positioning holder 200. The handle 212 may also be angled to accommodate soft tissues and various surgical approaches.
(52) The positioning holder 200 may also include one or more spikes (not shown) extending from a bottom of the positioning holder 200 to assist in placing and holding the positioning holder 200 and the first and second plates 102 and 104 in a proper orientation as the fasteners 150 are driven to couple the first and second plates 102 and 104 to a bone or other portion of a patient's body.
(53) In an embodiment, the first and second plates 102 and 104 may be used in a sternal resection procedure (or some other type of bone cut, where the bones are to be placed back into a desired juxtaposition). For example, referring to
(54) Referring to
(55) The fasteners 150 may then be driven into the bone of the sternum using a tool, such as a bone drill, illustrated as block 908. It should be appreciated that if dense cortical bone is present, utilization of a pre-drilled hole may be advisable. Once the fasteners 150 are driven, the gripping portions 210a and 210b are compressed to disengage the attachment feet 208a and 208b from the first and second plates 102 and 104 and remove the positioning holder 200, illustrated as block 908. Depending on the length of resection, more than one implantable fixation device 100 may be installed by repeating the steps described herein.
(56) Referring to
(57) A cutting tool may be used to cut the sternum between the first and second plates 102 and 104, using the first and second plates 102 and 104 as a guide, illustrated as block 910. The sternum may then be retracted and a surgical procedure performed, illustrated as block 912.
(58) Referring to
(59) Gross sternum reduction may be achieved using normal methods including manual external pressure, retraction instruments, wires, etc. Referring to
(60) Referring back to
(61) During the final approximation, it should be ensured that the shear pins 110 are aligned with the receiving receptacles 148 in the face 116 (illustrated in
(62) The steps described herein may be repeated for each implantable fixation device 100 that is used. When using multiple implantable fixation devices 100, the procedure may be repeated by alternating reduction incrementally from implantable fixation device 100 to implantable fixation device 100 until complete closure is achieved. For example, referring to
(63) Once the implantable fixation device(s) 100 are tightened, the soft tissue may be closed in a normal fashion. It should be appreciated that sternal/cerclage wires may also be used in conjunction with the implantable fixation device(s) 100 if desired.
(64) If emergency reentry is necessary, the fixation device(s) 100 allow for rapid access to the chest cavity. One option is to cut the locking element 108. Referring to
(65) The coiled portion of the cut locking element 108 may then be removed from the ratchet wheel 120 and discarded, along with the corresponding portion of the cut locking element 108 from the second plate 104, illustrated as block 1608 and in
(66) Another option is to remove the fasteners 150 and remove first and/or second plates 102 and 104 completely. If this option is used, the medial edges of the sternum may be brought into complete approximation using normal methods, including reduction instruments and or stainless steel wires. The first and second plates 102 and 104 may then be reinstalled with a new locking element 108 in accordance with the steps described above and illustrated in
(67) Although the devices, systems, and methods have been described and illustrated in connection with certain embodiments, many variations and modifications should be evident to those skilled in the art and may be made without departing from the spirit and scope of the disclosure. For example, the components described herein may be made of titanium or other material suitable for surgical procedures. Other materials may also be used depending on the application of use. Similarly, the shapes, sizes, and dimensions of the components may be scaled up or down or altered to suit a particular application. The discourse is thus not to be limited to the precise details of methodology or construction set forth above as such variations and modification are intended to be included within the scope of the disclosure.
(68) While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.