Machine tool
11759903 · 2023-09-19
Assignee
Inventors
Cpc classification
B23Q3/15513
PERFORMING OPERATIONS; TRANSPORTING
Y10T483/1719
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23B29/20
PERFORMING OPERATIONS; TRANSPORTING
B23B29/242
PERFORMING OPERATIONS; TRANSPORTING
B23Q2003/155404
PERFORMING OPERATIONS; TRANSPORTING
Y10S483/902
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B23Q3/155
PERFORMING OPERATIONS; TRANSPORTING
B23B29/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In a machine tool having a tool carrier (1) that comprises at least one receptacle (4) for a tool holder (3) for driven or stationary tools a tool change device is provided that comprises gripping means (370) for gripping the tool holder (3) at the housing (7) or at part (71) connected with the housing (7). In addition to the gripping means the tool change device comprises a device for actuating the fastening means that are configured for attachment of the tool holder at the tool carrier.
Claims
1. A machine tool, comprising: a rotatable tool turret (1) that comprises a plurality of receptacles (4) that are circumferentially spaced from one another, a tool holder (3), wherein the tool holder (3) is inserted in a one of the plurality of receptacles (4) with a pre-defined orientation and is releasably fastened at the tool turret (1) in a correct positional arrangement, wherein the tool holder (3) comprises a housing (7) to which fastening means (21, 24, 25) are assigned, wherein the fastening means (21, 24, 25) are configured to fasten the tool holder (3) at the tool turret (1), a driven tool (11) or a stationary tool (11) that is clamped in the tool holder (3), a tool change device that comprises gripping means (370, 42, 43) configured for gripping the tool holder (3) at the housing (7) or at a part (71) connected therewith, wherein the tool change device is configured to replace the tool holder (3), after the tool holder (3) is released from the tool turret (1), with another tool holder (3) and is further configured to insert the another tool holder (3) in the correct positional arrangement in the one of the plurality of receptacles (4), wherein the tool change device further comprises a drive unit (55) in which a plurality of motors are arranged, one of the plurality of motors driving a corresponding first drive shaft (58) for actuating the fastening means (21, 24, 25) and another one of the plurality of motors driving a corresponding second drive shaft (56) for actuating the gripping means (370, 42, 43).
2. The machine tool according to claim 1, wherein the fastening means (21, 24, 25) are configured to be actuable at an outer side of the tool turret (1).
3. The machine tool according to claim 1, wherein the gripping means are integrated in a gripper unit (30).
4. The machine tool according to claim 3, wherein the one of the plurality of motors driving the corresponding first drive shaft (58) is a first gear motor and the another one of the plurality of motors driving the corresponding second drive shaft (56) is a second gear motor, wherein the drive and gripper units (30, 55) are connected with each other.
5. The machine tool according to claim 4, wherein the drive and gripper units (30, 55) are releasably connected with each other.
6. The machine tool according to claim 3, wherein at least one of the drive and gripper units (30, 55) is configured to be releasably coupled with a handling device.
7. The machine tool according to claim 1, wherein the gripping means (370, 42, 43) are configured to be mechanically operable.
8. The machine tool according to claim 7, wherein the fastening means (21, 24, 25) are actuatable by the first drive shaft (58) via first gear means (51, 52), and the gripping means comprise gripping jaws (370) that are actuable by the second drive shaft (56) via second gear means (44, 46, 47).
9. The machine tool according to claim 1, wherein the fastening means (21, 24, 25) comprise at least one rotatably supported actuating screw (25), and the at least one rotatably support actuating screw (25) is coupled with a rotatable coupler (28) and with the first drive shaft (58).
10. The machine tool according to claim 9, wherein a torque support (38, 39) is assigned to the rotatable coupler (28).
11. The machine tool according to claim 1, wherein readable identification means (96, 97) are assigned to the tool holder (3) and the tool turret (1), wherein the readable identification means (96, 97) allow a pre-defined assignment of the tool holder (3) to the one of the plurality of receptacles (4) to be determined.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawing embodiments of the subject matter of the invention are illustrated. The drawings show:
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DETAILED DESCRIPTION
(20) In
(21) At the housing 7 of the tool holder 3 four positioning elements in the form of sliding blocks 14 (compare
(22) The respectively geminately opposed tie rods 13 extend over the contact surface 12 of the tool holder 3. Openings 17 are assigned thereto in the area of the contact surface 2 of the tool carrier 1 in which the tie rods 13 extend with a clamping part 18, if the tool holder 3 is placed on the tool carrier. The clamping part 18 is configured bifurcated with two limbs that define a through-opening 19 (
(23) At the tool carrier 3 a clamping device is provided that is particularly apparent from
(24) The clamping device that forms one part of the fastening means for fastening the tool holder 3 at the tool carrier 1 comprises clamping elements that are moveably guided in respective bores of the tool carrier 1 and that are configured as clamping rods 21. The clamping elements or clamping rods 21 respectively can be adjusted between an effective position according to
(25) The discussed clamping device of the fastening means for the respective tool holder 3 comprises actuating means 23 (
(26) As apparent, e.g. from
(27) The function of the described arrangement is as follows: During normal operation, i.e. during the machining of a workpiece the clamping screw 25 of the tool holder 3 that is placed on the assigned contact surface 2 of the tool carrier 1 is tightened, such that the housing 7 of the tool holder is exactly and in correct positional arrangement clamped with the tool carrier 1 by the four tie rods 13 and the clamping rods 21. During a tool holder change the tool carrier 1 is rotated in an angular position suitable for the tool holder change. Subsequently, the assigned clamping screw 25 is rotated in a release sense via the coupling piece 28 accessible at the outer side of the tool carrier 1, whereby the clamping bar 24 is lifted from the tool carrier 1 by the thrust bearing disc 26 and the clamping rods 21 are pulled back in the released position according to
(28) The actuation of the clamping screws 25 during a tool holder change can be basically carried out manually by means of a suitable tool, e.g. a wrench, as it is described in detail in DE 2014 119 482 A1 to which reference is made herein with regard to the details. In order to avoid the drawbacks associated with a manual tool holder change and in order to remarkably decrease the relatively long set-up times resulting therefrom, according to the invention the following measures are taken:
(29) An automatic tool change device is assigned to the machine tool that comprises gripping means for gripping the tool holder at the housing 7 of the tool holder 3 or a part connected therewith and that is configured to automatically replace the tool holder 3 released from the tool carrier 1 by another tool holder and to insert it in the reception bore 4 in correct positional arrangement, wherein for this constructive modifications at the described tool carrier or even its replacement is not necessary.
(30) For this the tool change device comprises a device for actuating the fastening means 21, 24, 25 for the tool holder 3 in addition to the gripping means:
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(32) A gripping unit 30 that forms gripping means is moved to the housing 7 of the tool holder 3, wherein in the condition shown in
(33) Two substantially L-shaped gripping jaws 370 are pivotably supported at the support plate 31 and extend from the front side, wherein a rotatably supported coupling piece 37 (
(34) The constructive configuration of the gripper unit 30 is particularly illustrated in
(35) The gripping jaws 370 that are pivotably supported toward each other and away from each other at numeral 40 at the support plate 31 engage in a clamping nut 42 that is slideably supported in the support plate 31 with one projection 41 respectively, wherein the clamping nut 42 is arranged on a threaded spindle 43 that is axially supported by support parts 44 and by a spring packet 45 against the support plate 32 and that is coupled with a gear 46 in a torque-proof manner. The gear 46 is engaged with a gear 47 that is seated on a shaft 48 that is rotatably supported in the support plate 32 and the coupling plate 33. The shaft 48 carries on one end a coupling piece 49 of a jaw coupling that is accessible from outside and placed within the frame 35 of the coupling plate 33. Due to a driving operation of the shaft 48 via the jaw coupling, the gripping jaws 370 can thus be moved toward or away from each other.
(36) A coupling piece 37 is rotatably supported in the support plate 31 below the gripping jaws 370, wherein the coupling piece 37 serves to rotate the clamping screw 25 via the coupling piece 28. The coupling piece 37 is arranged in a torque-proof manner on a shaft 50 that carries a gear 51 (
(37) The couplings with the coupling pieces 28, 37, 49 and 54 are configured as jaw couplings respectively, the function of which is basically illustrated in
(38) If the coupling elements 28, 37 are in engagement, the clamping screw 25 can be actuated for clamping or releasing by rotating the coupling piece 54.
(39) A drive unit 55 is releasably connected with the described gripper unit 30 in a manner apparent from
(40) A locking mechanism in the coupling plate 560 serves for coupling the drive unit 55 with the gripper unit 30, the function of which is particularly apparent from
(41) In respective bores of the connection plate 560 two locking bolts 61, 62 are slideably arranged, each comprising a section having a toothing with which they are coupled with a gear 63, such that rotation of the gear 63 shifts the locking bolts 61, 62 in an opposite sense. Respective bores 64, 65 in the frame 35 of the gripper unit 30 are assigned to the locking bolts 61, 62. A bore 66 at the top side of the frame 35 orientated orthogonal to the bores 64, 65 is assigned thereto. The connection plate 560 is provided with a locating pin 67 that is aligned with the bore 66 in the assembled condition. The gear 63 is seated on the drive shaft 68 of a gear motor in the drive unit 55.
(42) The coupling of the drive unit 55 with the gripper unit 33 is executed in a manner, such that the drive unit 55 is shifted inside the frame 35 of the coupling plate 33 from below with reference to
(43) In order to allow this coupling process, the jaw coupling pieces 49, 54 must be placed in the angular position shown in
(44) Rotation angle transmitters illustrated at numeral 69 are assigned to the drive shaft 68 of the gear 63, as shown in
(45) In order to allow a reliable engagement of the gripping jaws 370 in the tool holder 3, gripping locations for the gripping jaws 370 are provided at its housing 7 or as in the present case at a plate 71 fixedly screwed to the housing 7.
(46) These gripping locations for the gripping jaws 370 are configured as two parallel linear grooves 72 at opposite narrow sides of the plate 71 in which the gripping jaws 370 can engage, e.g. in a manner as apparent from
(47) Two respective longitudinal grooves 75 that are also parallel to each other are formed at the plate 71 orthogonal to the grooves 72 configured for accommodation of the gripping jaws 370, wherein the longitudinal grooves 75 are part of a device for positioning the tool holder 3 on a storage 76 (
(48) The function is as follows:
(49) As preparation step first the drive unit 55—arranged in a splash water proof housing 80 according to the embodiment—is approached by a handling device, e.g. a robot to a gripper unit 30 suitable for the respective application and coupled thereto in the already described manner, wherefore a gear motor present in the drive unit 55 operates the gears 63 in a locking sense. Different gripper units 30 can be coupled that are adapted to the respective requirements of the individual machine tool type, embodiment of the tool holder and the conditions of the intended use, because the gripper unit 30 and the drive unit 55 are automatically releasably and lockably coupled with each other at an interface. The tool carrier 1 is rotated in an angular position in which the tool holder 3 that is to be replaced is placed in a pre-defined position that is suitable for this purpose. Then a common unit consisting of the units 30, 55 is moved in this position by the handling device in which the tool holding change shall be executed. The gripper unit 30 moves with the two bars 38 of the torque support in the assigned grooves 39 of the tool carrier 1 (
(50) Subsequently, the assigned gear motor of the drive unit 55 drives the clamping screw 25 in a release sense via the shaft 50 and the coupling pieces 28, 37, whereby the clamping bar 24 is lifted from the tool carrier 1 and the two clamping rods 21 connected therewith are retracted in the released position according to
(51) Subsequently, the gripping jaws 370 are released by a respective operation of the threaded spindle 43, such that the gripping means are available for a subsequent task and can grip another tool carrier 3 that is also held on the storage in correct positional arrangement at the gripping positions formed by the grooves 72 and can move it toward the tool carrier 1.
(52) During insertion the tool holder 3 is first aligned with its shaft 6 on the assigned reception bore 4 of the tool carrier 1 and then placed with its contact surface 12 on the contact surface 2 of the tool carrier 1, wherein the bars 38 of the torque support engage in the assigned grooves 39 of the tool carrier and the coupling pieces 37, 28 of the jaw coupling come into engagement with each other. Then the clamping screw 25 is tightened via the shaft 50 and the coupling piece 37, whereby the clamping rods 21 are pushed forward in the clamped position according to
(53) The substantial steps of the processes described above during tool change are schematically obviously illustrated in
(54) A Handling device in the form of a robot 93 is assigned to the schematically illustrated machine tool 90 that has, e.g. the form of a CNC center comprising a working spindle 91 arranged in a working space 92. The robot 93 comprises a moveable arm 94 that carries the drive unit 55 rotatably supported thereon, that in turn is coupled with a gripping unit 30 in the manner already described. In the first step illustrated in
(55) In the condition according to
(56) The released tool holder 3 is removed from the working space 92 in
(57) In
(58) After putting down the tool holder 3 on the storage 76 the gripper unit 30 can be separated from the drive unit 55 at its interface, if necessary, and can be replaced by another gripper unit. Instead of the gripper unit also a unit configured to carry out another or an additional function can be coupled with the drive unit 55. For example, a cleaning unit with a vacuum cleaner duct can be mounted instead of the gripper unit, only to mention one possibility.
(59) In the described embodiment the drive unit 55 comprises three controllable gear motors that can be individually controlled and that drive the shafts 56, 58 and 68. The drive unit 55 can also comprise additional further drive sources that are coupled in a respective manner via jaw couplings with functional units of the gripper unit. This is illustrated in
(60) The new tool change device was discussed above with reference to a tool holder clamping system that requires only one single clamping screw for each tool holder and that is substantially described in DE 10 2014 119 482 A1. The invention is not limited to this clamping system. It can also be used with other clamping systems, e.g. those that use two or more fastening screws that extend through a respective flange of the tool holder housing and/or comprise otherwise configured gripping locations for the gripping jaws for fastening a tool holder on an assigned tool carrier. In such cases the gripping means and the devices for actuating the fastening means have to be adapted accordingly to the respective present circumstances, which usually does not create difficulties. This applies to the same degree also for clamping systems in which the fastening means engage a shaft of the tool holder.
(61) The tool holder magazine comprising the storage 76 can be located directly at the machine tool or centrally in the production. The tool holders are equipped and measured in a tool pre-adjustment. According to the invention, the determined values can be stored, e.g. in an RFID chip 96 (