Modular sofa construction and methods for assembly
11759020 · 2023-09-19
Assignee
Inventors
- Stephen Kuhl (New York, NY, US)
- Kabeer Chopra (New York, NY, US)
- Leah K. S. Amick (Portland, OR, US)
- Paul Koh (New York, NY, US)
- Alex Kubo (Philadelphia, PA, US)
Cpc classification
A47C17/86
HUMAN NECESSITIES
A47C17/04
HUMAN NECESSITIES
International classification
A47C17/04
HUMAN NECESSITIES
Abstract
A modular sofa assembly described herein includes a plurality of seating modules each having a seat section, a backrest section, and side edge surfaces. The backrest section includes first and second portions coupled for movement between a folded configuration and an extended configuration. An armrest module has an armrest side edge surface configured for mating engagement with a side edge surface of a seating module. The modular sofa is assembled by aligning connectors of the seating modules and armrest module, with each respective connectors slidingly engaged along an axis. After bringing the modules together, these connections are secured with the side edge surfaces in abutting engagement. The modular sofa further may include a power cradle mounted at the sofa's bottom surface. The power cradle includes a cubic power outlet near the front of the sofa, and power cable extending beyond the back of the sofa.
Claims
1. A method comprising: arranging a first backrest section and a first seating section such that a first seat is formed, wherein the first seat includes a first sidewall and a first underside, wherein the first sidewall hosts a first connector; arranging a second backrest section and a second seating section such that a second seat is formed, wherein the second seat includes a second sidewall and a second underside, wherein the second sidewall hosts a second connector; connecting the first connector to the second connector while the first seat and the second seat are positioned upright such that the first sidewall faces the second sidewall; positioning the first seat on the first backrest section and the second seat on the second backrest section while the first connector is connected to the second connector and the first sidewall faces the second sidewall; securing a plate to the first underside and the second underside while the first seat is positioned on the first backrest section, the second seat is positioned on the second backrest section, the first connector is connected to the second connector, and the first sidewall faces the second sidewall; causing a leg to extend from the plate while the first seat is positioned on the first backrest section, the second seat is positioned on the second backrest section, the first connector is connected to the second connector, and the first sidewall faces the second sidewall; and positioning the first seat and the second seat upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the first seat and the second seat thereby forming a portion of a sofa.
2. The method of claim 1, wherein the first connector is a male connector, wherein the second connector is a female connector, wherein connecting the first connector to the second connector while the first seat and the second seat are positioned upright such that the first sidewall faces the second sidewall includes mating the male connector with the female connector or vice versa.
3. The method of claim 1, wherein causing the leg to extend from the plate while the first seat is positioned on the first backrest section, the second seat is positioned on the second backrest section, the first connector is connected to the second connector, and the first sidewall faces the second sidewall includes securing the leg to the plate.
4. The method of claim 3, wherein securing the leg to the plate includes fastening the leg to the plate.
5. The method of claim 1, wherein the plate is a first plate, wherein the leg is a first leg, and further comprising: connecting an armrest section to the first seat or the second seat or vice versa, wherein the armrest section includes a back side and a third underside; securing a second plate to the third underside and the first underside or the second underside while the armrest section is positioned on the back side and the first seat is positioned on the first backrest section or the second seat is positioned on the second backrest section; causing a second leg to extend from the second plate while the armrest section is positioned on the back side and the first seat is positioned on the first backrest section or the second seat is positioned on the second backrest section; and positioning the armrest section and the first seat or the second seat upright while the armrest section is connected to the first seat or the second seat such that the second leg supports the armrest section and the first seat or the second seat thereby forming the portion.
6. The method of claim 1, further comprising: removing the first backrest section and the first seating section from a first package before the first seat is formed; and removing the second backrest section and the second seating section from a second package before the second seat is formed.
7. The method of claim 1, wherein the first connector includes a pin, wherein connecting the first connector to the second connector while the first seat and the second seat are positioned upright such that the first sidewall faces the second sidewall includes causing the second connector to hold or lock the pin in place.
8. The method of claim 1, wherein the first underside hosts a third connector, wherein the second underside hosts a fourth connector, and further comprising: connecting the third connector to the fourth connector while the first seat is positioned on the first backrest section, the second seat is positioned on the second backrest section, and the first sidewall faces the second sidewall, wherein positioning the first seat and the second seat upright occurs while the third connector is connected to the fourth connector.
9. The method of claim 1, wherein the sofa is a corner sectional sofa.
10. A method comprising: arranging a first backrest section and a first seating section such that a first seat is formed, wherein the first seat includes a first sidewall and a first underside, wherein the first sidewall hosts a first connector; arranging a second backrest section and a second seating section such that a second seat is formed, wherein the second seat includes a second sidewall and a second underside, wherein the second sidewall hosts a second connector; positioning the first seat on the first backrest section and the second seat on the second backrest section; connecting the first connector to the second connector while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section such that the first sidewall faces the second sidewall; securing a plate to the first underside and the second underside while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section; causing a leg to extend from the plate while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section; and positioning the first seat and the second seat upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the first seat and the second seat thereby forming a portion of a sofa.
11. The method of claim 10, wherein the plate is secured to the first underside and the second underside after connecting the first connector to the second connector while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section such that the first sidewall faces the second sidewall.
12. The method of claim 10, wherein the first connector is a male connector, wherein the second connector is a female connector, wherein connecting the first connector to the second connector while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section such that the first sidewall faces the second sidewall includes mating the male connector with the female connector or vice versa.
13. The method of claim 10, wherein causing the leg to extend from the plate while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section includes securing the leg to the plate.
14. The method of claim 13, wherein securing the leg to the plate includes fastening the leg to the plate.
15. The method of claim 10, wherein the plate is a first plate, wherein the leg is a first leg, and further comprising: connecting an armrest section to the first seat or the second seat or vice versa, wherein the armrest section including a back side and a third underside; securing a second plate to the third underside and the first underside or the second underside while the armrest section is positioned on the back side, the first seat is positioned on the first backrest section, and the second seat is positioned on the second backrest section; causing a second leg to extend from the second plate while the armrest section is positioned on the back side, the first seat is positioned on the first backrest section, and the second seat is positioned on the second backrest section; and positioning the armrest section and the first seat or the second seat upright while the armrest section is connected to the first seat or the second seat such that the second leg supports the armrest section and the first seat or the second seat thereby forming the portion.
16. The method of claim 10, further comprising: removing the first backrest section and the first seating section from a first package before the first seat is formed; and removing the second backrest section and the second seating section from a second package before the second seat is formed.
17. The method of claim 10, wherein the first connector includes a pin, wherein connecting the first connector to the second connector while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section such that the first sidewall faces the second sidewall includes causing the second connector to hold or lock the pin in place.
18. The method of claim 10, wherein the first underside hosts a third connector, wherein the second underside hosts a fourth connector, and further comprising: connecting the third connector to the fourth connector while the first seat is positioned on the first backrest section, the second seat is positioned on the second backrest section, and the first sidewall faces the second sidewall, wherein positioning the first seat and the second seat upright occurs while the third connector is connected to the fourth connector.
19. The method of claim 10, wherein the sofa is a corner sectional sofa.
20. A method comprising: accessing a seat and an armrest section, wherein the seat includes a backrest section, a seating section, a first sidewall, and a first underside, wherein the first sidewall hosts a first connector, wherein the armrest section includes a back side, a second sidewall, and a second underside, wherein the second sidewall hosts a second connector; connecting the first connector to the second connector or vice versa while the seat and the armrest section are positioned upright such that the first sidewall faces the second sidewall; positioning the seat on the backrest section and the armrest section on the back side while the first connector is connected to the second connector and the first sidewall faces the second sidewall; securing a plate to the first underside and the second underside while the seat is positioned on the backrest section, the armrest section is positioned on the back side, the first connector is connected to the second connector, and the first sidewall faces the second sidewall; causing a leg to extend from the plate while the seat is positioned on the backrest section, the armrest section is positioned on the back side, the first connector is connected to the second connector, and the first sidewall faces the second sidewall; and positioning the seat and the armrest section upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the seat and the armrest section thereby forming a portion of a sofa.
21. The method of claim 20, wherein the first connector is a first mating connector, wherein the second connector is a second mating connector, wherein connecting the first connector to the second connector or vice versa while the seat and the armrest section are positioned upright such that the first sidewall faces the second sidewall includes mating the first mating connector with the second mating connector or vice versa.
22. The method of claim 20, wherein causing the leg to extend from the plate while the seat is positioned on the backrest section, the armrest section is positioned on the back side, the first connector is connected to the second connector, and the first sidewall faces the second sidewall includes securing the leg to the plate.
23. The method of claim 22, wherein securing the leg to the plate includes fastening the leg to the plate.
24. The method of claim 20, wherein the seat is a first seat, wherein the backrest section is a first backrest section, wherein the seating section is a first seating section, wherein the plate is a first plate, wherein the leg is a first leg, and further comprising: connecting the first seat to a second seat or vice versa, wherein the second seat includes a second backrest section, a second seating section, and a third underside; securing a second plate to the first underside and the third underside while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section; causing a second leg to extend from the second plate while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section; and positioning the first seat and the second seat upright while the first seat is connected to the second seat such that the second leg supports the first seat and the second seat thereby forming the portion.
25. The method of claim 24, wherein the first seat is connected to the second seat before the first connector is connected to the second connector.
26. The method of claim 20, further comprising: removing the backrest section and the seating section from a first package before the seat is formed; and removing the armrest section from a second package before the first connector is connected to the second connector.
27. The method of claim 20, wherein the first connector includes a pin, wherein connecting the first connector to the second connector or vice versa while the seat and the armrest section are positioned upright such that the first sidewall faces the second sidewall includes causing the second connector to hold or lock the pin in place.
28. The method of claim 20, wherein the first underside hosts a third connector, wherein the second underside hosts a fourth connector, and further comprising: connecting the third connector to the fourth connector or vice versa while the seat is positioned on the backrest section, the armrest section is positioned on the back side, and the first sidewall faces the second sidewall, wherein positioning the seat and the armrest section upright occurs while the third connector is connected to the fourth connector or vice versa.
29. The method of claim 20, wherein the sofa is a corner sectional sofa.
30. A method comprising: accessing a seat and an armrest section, wherein the seat includes a backrest section, a seating section, a first sidewall, and a first underside, wherein the first sidewall hosts a first connector, wherein the armrest section includes a back side, a second sidewall, and a second underside, wherein the second sidewall hosts a second connector; positioning the seat on the backrest section and the armrest section on the back side; connecting the first connector to the second connector or vice versa while the seat is positioned on the backrest section and the armrest section is positioned on the back side such that the first sidewall faces the second sidewall; securing a plate to the first underside and the second underside while the seat is positioned on the backrest section and the armrest section is positioned on the back side; causing a leg to extend from the plate while the seat is positioned on the backrest section and the armrest section is positioned on the back side; and positioning the seat and the armrest section upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the seat and the armrest section thereby forming a portion of a sofa.
31. The method of claim 30, wherein the plate is secured to the first underside and the second underside after connecting the first connector to the second connector or vice versa while the seat is positioned on the backrest section and the armrest section is positioned on the back side such that the first sidewall faces the second sidewall.
32. The method of claim 30, wherein the first connector is a first mating connector, wherein the second connector is a second mating connector, wherein connecting the first connector to the second connector or vice versa while the seat is positioned on the backrest section and the armrest section is positioned on the back side such that the first sidewall faces the second sidewall includes mating the first mating connector with the second mating connector or vice versa.
33. The method of claim 30, wherein causing the leg to extend from the plate while the seat is positioned on the backrest section and the armrest section is positioned on the back side includes securing the leg to the plate.
34. The method of claim 33, wherein securing the leg to the plate includes fastening the leg to the plate.
35. The method of claim 30, wherein the seat is a first seat, wherein the backrest section is a first backrest section, wherein the seating section is a first seating section, wherein the plate is a first plate, wherein the leg is a first leg, and further comprising: connecting the first seat to a second seat or vice versa, wherein the second seat includes a second backrest section, a second seating section, and a third underside; securing a second plate to the first underside and the third underside while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section; causing a second leg to extend from the second plate while the first seat is positioned on the first backrest section and the second seat is positioned on the second backrest section; and positioning the first seat and the second seat upright while the first seat is connected to the second seat such that the second leg supports the first seat and the second seat thereby forming the portion.
36. The method of claim 35, wherein the first seat is connected to the second seat before the first connector is connected to the second connector.
37. The method of claim 30, further comprising: removing the backrest section and the seating section from a first package before the seat is formed; and removing the armrest section from a second package before the first connector is connected to the second connector.
38. The method of claim 30, wherein the first connector includes a pin, wherein connecting the first connector to the second connector or vice versa while the seat is positioned on the backrest section and the armrest section is positioned on the back side such that the first sidewall faces the second sidewall includes causing the second connector to hold or lock the pin in place.
39. The method of claim 30, wherein the first underside hosts a third connector, wherein the second underside hosts a fourth connector, and further comprising: connecting the third connector to the fourth connector or vice versa while the seat is positioned on the backrest section and the armrest section is positioned on the back side such that the first sidewall faces the second sidewall, wherein positioning the seat and the armrest section upright while the third connector is connector to the fourth connector or vice versa.
40. The method of claim 30, wherein the sofa is a corner sectional sofa.
41. A method comprising: sending a first seating section and a first backrest section to an end user, wherein the first seating section includes a first underside hosting a first connector comprising a toggle latch having a clip; sending a second seating section and a second backrest section to the end user, wherein the second seating section includes a second underside hosting a second connector comprising a catch configured to engage the clip; and instructing the end user to: arrange the first backrest section and the first seating section such that a first individual seat is formed and the second backrest section and the second seating section such that a second individual seat is formed; rest the first individual seat on the first backrest section and the second individual seat on the second backrest section; secure the first individual seat to the second individual seat via the first connector and the second connector such that the catch engages the clip while the first individual seat rests on the first backrest section and the second individual seat rests on the second backrest section; secure a leg assembly to the first individual seat and the second individual seat while the first individual seat rests on the first backrest section and the second individual seat rests on the second backrest section; and position the first individual seat and the second individual seat upright together such that the leg assembly supports the first individual seat and the second individual seat thereby forming at least a portion of a modular sofa, wherein instructing the end user to rest the first individual seat on the first backrest section and to rest the second individual seat on the second backrest section is such that the end user rests the first individual seat on the first backrest section and rests the second individual seat on the second backrest section before or after the end user secures the first individual seat to the second individual seat.
42. The method of claim 41, wherein instructing the end user to secure the first individual seat to the second individual seat while the first individual seat rests on the first backrest section and the second individual seat rests on the second backrest section includes instructing the end user to slide the first individual seat to the second individual seat along a horizontal plane.
43. The method of claim 41, wherein instructing the end user to secure the first individual seat to the second individual seat while the first individual seat rests on the first backrest section and the second individual seat rests on the second backrest section includes instructing the end user to mate the first individual seat with the second individual seat.
44. The method of claim 43, wherein the first individual seat includes a pin, wherein the second individual seat includes a slot, wherein instructing the end user to secure the first individual seat to the second individual seat while the first individual seat rests on the first backrest section and the second individual seat rests on the second backrest section includes instructing the end user to mate the first individual seat with the second individual seat via extending the pin within the slot.
45. The method of claim 41, further comprising: instructing the end user to secure an armrest section to the first individual seat or the first individual seat to the armrest section while the first individual seat rests on the first backrest section and the second individual seat rests on the second backrest section is such that the first individual seat is positioned between the armrest section and the second individual seat.
46. The method of claim 45, wherein instructing the end user to secure the armrest section to the first individual seat or the first individual seat to the armrest section while the first individual seat rests on the first backrest section and the second individual seat rests on the second backrest section such that the first individual seat is positioned between the armrest section and the second individual seat includes instructing the end user to mate the first individual seat with the armrest section or the armrest section with the first individual seat.
47. The method of claim 41, wherein instructing the end user to rest the first individual seat on the first backrest section and to rest the second individual seat on the second backrest section is such that the end user rests the first individual seat on the first backrest section and rests the second individual seat on the second backrest section before the end user secures the first individual seat to the second individual seat.
48. The method of claim 41, wherein instructing the end user to rest the first individual seat on the first backrest section and to rest the second individual seat on the second backrest section is such that the end user rests the first individual seat on the first backrest section and rests the second individual seat on the second backrest section after the end user secures the first individual seat to the second individual seat.
49. A method comprising: sending a seating section and a backrest section to an end user; sending a furniture module having a back side to the end user, wherein the furniture module is an armrest section; instructing the end user to: arrange the seating section and the backrest section such that an individual seat is formed; rest the individual seat on the backrest section and the furniture module on the back side; secure together the individual seat and the furniture module while the individual seat rests on the backrest section and the furniture module rests on the back side; secure a leg assembly to the individual seat and the furniture module while the individual seat rests on the back section and the furniture module rests on the back side; and position the individual seat and the furniture module upright together such that the leg assembly supports the individual seat and the furniture module thereby forming at least a portion of a modular sofa, wherein the seating section or the backrest section includes a first sidewall including a first male or female connector, wherein the armrest section includes a second sidewall including a second male or female connector, wherein instructing the end user to secure together the individual seat and the furniture module while the individual seat rests on the backrest section and the furniture module rests on the back side includes instructing the end user to secure together the individual seat and the armrest section such that the first sidewall opposes the second sidewall and the first male or female connector and the second male or female connector, respectively, are mated thereby forming at least the portion of the modular sofa.
50. The method of claim 49, wherein instructing the end user to secure the individual seat to the furniture module or the furniture module to the individual seat while the individual seat rests on the backrest section and the furniture module rests on the back side includes instructing the end user to secure the individual seat to the armrest section or the armrest section to the individual seat such that the first sidewall opposes the second sidewall and the first male or female connector respectively mates with the second male or female connector without laterally sliding when respectively mating thereby forming at least the portion of the modular sofa.
51. The method of claim 49, wherein the backrest section is a first backrest section, wherein the individual seat is a first individual seat, wherein the furniture module is a second individual seat, wherein the back side is a second backrest section, wherein the first individual seat or the second individual seat includes a lever, wherein instructing the end user to secure the individual seat to the furniture module or the furniture module to the individual seat while the individual seat rests on the backrest section and the furniture module rests on the back side includes locking the lever such that the first individual seat and the second individual seat are not movable away from each other.
52. The method of claim 51, wherein the seating section or the backrest section includes a first sidewall including a first male or female connector, wherein the second individual seat includes a second sidewall including a second male or female connector, wherein instructing the end user to secure the individual seat to the furniture module or the furniture module to the individual seat while the individual seat rests on the backrest section and the furniture module rests on the back side includes instructing the end user to secure the first individual seat to the second individual seat such that the first sidewall opposes the second sidewall and the first male or female connector respectively mates with the second male or female connector thereby forming at least the portion of the modular sofa.
53. The method of claim 52, wherein instructing the end user to secure the individual seat to the furniture module or the furniture module to the individual seat while the individual seat rests on the backrest section and the furniture module rests on the back side includes instructing the end user to secure the first individual seat to the second individual seat such that the first sidewall opposes the second sidewall and the first male or female connector respectively mates with the second male or female connector without laterally sliding when respectively mating thereby forming at least the portion of the modular sofa.
54. The method of claim 49, wherein instructing the end user to secure the individual seat to the furniture module or the furniture module to the individual seat while the individual seat rests on the backrest section and the furniture module rests on the back side includes instructing the end user to slide the individual seat to the furniture module or vice versa along a horizontal plane.
55. A method comprising: sending a first furniture module having a first back side to an end user; sending a second furniture module having a second back side to the end user; instructing the end user to: rest the first furniture module on the first back side and the second furniture module on the second back side; secure the first furniture module to the second furniture module while the first furniture module rests on the first back side and the second furniture module rests on the second back side; attach a leg assembly to the first furniture module and the second furniture module while the first furniture module rests on the first back side and the second furniture module rests on the second back side; and position the first furniture module and the second furniture module upright together such that the leg assembly supports the first furniture module and the second furniture module thereby assembling at least a portion of a modular furniture item, wherein the first furniture module has a first underside extending adjacent to a first connector comprising a hook, wherein the second furniture module has a second underside extending adjacent to a second connector comprising a catch, wherein instructing the end user to secure the first furniture module to the second furniture module while the first furniture module rests on the first back side and the second furniture module rests on the second back side includes instructing the end user to connect the first connector with the second connector such that the hook engages the catch.
56. The method of claim 55, wherein the first furniture module includes a seating section and a backrest section, wherein the seating section includes the first connector.
57. The method of claim 55, wherein the first furniture module includes an armrest section including the first connector.
58. The method of claim 55, wherein the first furniture module includes a male sidewall connector, wherein the second furniture module includes a female sidewall connector, and further comprising: instructing the end user to mate the male sidewall connector and the female sidewall connector with each other before the first furniture module is rested on the first back side and the second furniture module is rested on the second back side .
59. A method comprising: sending a first furniture module having a first back side and a first underside hosting a first connector comprising a hook to an end user; sending a second furniture module having a second back side and a second underside hosting a second connector comprising a catch to the end user; instructing the end user to: rest the first furniture module on the first back side and the second furniture module on the second back side; connect together the first connector and the second connector such that the hook engages the catch; attach a leg assembly to the first furniture module and the second furniture module while the first furniture module rests on the first back side and the second furniture module rests on the second back side such that the leg assembly spans between the first underside and the second underside; and position the first furniture module and the second furniture module upright together such that the leg assembly supports the first furniture module and the second furniture module thereby assembling at least a portion of a modular furniture item.
60. A method comprising: supplying a portion of a sofa including a first backrest section, a first seating section, a second backrest section, a second seating section, a plate, and a leg, wherein the first backrest section or the first seating section includes a first sidewall hosting a first connector, wherein the first seating section includes a first underside, wherein the second backrest section or the second seating section includes a second sidewall hosting a second connector, wherein the second seating section includes a second underside, wherein the portion of the sofa has an assembly which entails: arranging the first backrest section and the first seating section such that a first seat is formed; arranging the second backrest section and the second seating section such that a second seat is formed; connecting the first connector to the second connector such that the first sidewall faces the second sidewall; securing the plate to the first underside and the second underside; causing the leg to extend from the plate; and positioning the first seat and the second seat upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the first seat and the second seat thereby forming the portion of the sofa.
61. The method of claim 60, wherein connecting the first connector to the second connector includes mating the first connector to the second connector.
62. The method of claim 60, wherein the sofa is a corner sectional sofa.
63. The method of claim 60, wherein connecting the first connector to the second connector occurs while the first seat and the second seat are positioned upright.
64. The method of claim 60, wherein connecting the first connector to the second connector occurs while the first seat rests on the first backrest section and the second seat rests on the second backrest section.
65. A method comprising: supplying a portion of a sofa including a backrest section, a seating section, an armrest section, a plate, and a leg, wherein the backrest section or the seating section includes a first sidewall hosting a first connector, wherein the seating section includes a first underside, wherein the armrest section includes a second underside and a second sidewall, wherein the second sidewall hosting a second connector, wherein the portion of the sofa has an assembly which entails: arranging the backrest section and the seating section such that a seat is formed; connecting the first connector to the second connector such that the first sidewall faces the second sidewall; securing the plate to the first underside and the second underside; causing the leg to extend from the plate; and positioning the seat and the armrest section upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the seat and the armrest section thereby forming the portion of the sofa.
66. The method of claim 65, wherein connecting the first connector to the second connector includes mating the first connector to the second connector.
67. The method of claim 65, wherein the sofa is a corner sectional sofa.
68. The method of claim 65, wherein connecting the first connector to the second connector occurs while the seat and the armrest section are positioned upright.
69. The method of claim 65, wherein the armrest section includes a back side, wherein connecting the first connector to the second connector occurs while the seat rests on the backrest section and the armrest section rests on the back side.
70. A method comprising: causing an end user to: receive a first backrest section, a first seating section, a second backrest section, a second seating section, a plate, and a leg, wherein the first backrest section or the first seating section includes a first sidewall, wherein the first sidewall hosts a first connector, wherein the first seating section includes a first underside, wherein the second backrest section or the second seating section includes a second sidewall, wherein the second sidewall hosts a second connector, wherein the second seating section includes a second underside; arrange the first backrest section and the first seating section such that a first seat is formed; arrange the second backrest section and the second seating section such that a second seat is formed; connect the first connector to the second connector while the first seat and the second seat are positioned upright such that the first sidewall faces the second sidewall; position the first seat on the first backrest section and the second seat on the second backrest section while the first connector is connected to the second connector and the first sidewall faces the second sidewall; secure the plate to the first underside and the second underside while the first seat is positioned on the first backrest section, the second seat is positioned on the second backrest section, the first connector is connected to the second connector, and the first sidewall faces the second sidewall; cause the leg to extend from the plate while the first seat is positioned on the first backrest section, the second seat is positioned on the second backrest section, the first connector is connected to the second connector, and the first sidewall faces the second sidewall; and position the first seat and the second seat upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the first seat and the second seat thereby forming a portion of a sofa.
71. The method of claim 70, wherein connecting the first connector to the second connector includes mating the first connector to the second connector.
72. The method of claim 70, wherein the sofa is a corner sectional sofa.
73. The method of claim 70, wherein the first underside hosts a third connector, wherein the second underside hosts a fourth connector, and further causing the end user to: connect the third connector to the fourth connector while the first seat is positioned on the first backrest section, the second seat is positioned on the second backrest section, and the first sidewall faces the second sidewall, wherein the first seat and the second seat are positioned upright while the third connector is connected to the fourth connector.
74. A method comprising: causing an end user to: receive a backrest section, a seating section, and an armrest section, wherein the backrest section or the seating section includes a first sidewall, wherein the first sidewall hosts a first connector, wherein the seating section includes a first underside, wherein the armrest section includes a back side, a second sidewall, and a second underside, wherein the second sidewall hosts a second connector; arrange the backrest section and the seating section such that a seat is formed; connect the first connector to the second connector or vice versa while the seat and the armrest section are positioned upright such that the first sidewall faces the second sidewall; position the seat on the backrest section and the armrest section on the back side while the first connector is connected to the second connector and the first sidewall faces the second sidewall; secure a plate to the first underside and the second underside while the seat is positioned on the backrest section, the armrest section is positioned on the back side, the first connector is connected to the second connector, and the first sidewall faces the second sidewall; cause a leg to extend from the plate while the seat is positioned on the backrest section, the armrest section is positioned on the back side, the first connector is connected to the second connector, and the first sidewall faces the second sidewall; and position the seat and the armrest section upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the seat and the armrest section thereby forming a portion of a sofa.
75. The method of claim 74, wherein connecting the first connector to the second connector includes mating the first connector to the second connector.
76. The method of claim 74, wherein the sofa is a corner sectional sofa.
77. The method of claim 74, wherein the first underside hosts a third connector, wherein the second underside hosts a fourth connector, and further causing the end user to: connect the third connector to the fourth connector or vice versa while the seat and the armrest section are positioned upright such that the first sidewall faces the second sidewall, wherein the seat and the armrest section are positioned upright while the third connector is connected to the fourth connector.
78. A method comprising: causing an end user to: receive a first backrest section, a first seating section, a second backrest section, a second seating section, a plate, and a leg, wherein the first backrest section or the first seating section includes a first sidewall, wherein the first sidewall hosts a first connector, wherein the first seating section includes a first underside, wherein the second backrest section or the second seating section includes a second sidewall, wherein the second sidewall hosts a second connector, wherein the second seating section includes a second underside; arrange the first backrest section and the first seating section such that a first seat is formed; arrange the second backrest section and the second seating section such that a second seat is formed; connect the first connector to the second connector while the first seat rests on the first backrest section and the second seat rests on the second backrest section such that the first sidewall faces the second sidewall; secure the plate to the first underside and the second underside while the first seat rests on the first backrest section, the second seat rests on the second backrest section, and the first sidewall faces the second sidewall; cause the leg to extend from the plate while the first seat rests on the first backrest section, the second seat rests on the second backrest section, and the first sidewall faces the second sidewall; and position the first seat and the second seat upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the first seat and the second seat thereby forming a portion of a sofa.
79. The method of claim 78, wherein connecting the first connector to the second connector includes mating the first connector to the second connector.
80. The method of claim 78, wherein the sofa is a corner sectional sofa.
81. The method of claim 78, wherein the first underside hosts a third connector, wherein the second underside hosts a fourth connector, and further causing the end user to: connect the third connector to the fourth connector while the first seat rests on the first backrest section, the second seat rests on the second backrest section, and the first sidewall faces the second sidewall, wherein the first seat and the second seat are positioned upright while the third connector is connected to the fourth connector.
82. A method comprising: causing an end user to: receive a backrest section, a seating section, an armrest section, a plate, and a leg, wherein the backrest section or the seating section includes a first sidewall, wherein the first sidewall hosts a first connector, wherein the seating section includes a first underside, wherein the armrest section includes a second sidewall, a second underside, and a back side, wherein the second sidewall hosts a second connector; arrange the backrest section and the seating section such that a seat is formed; connect the first connector to the second connector or vice versa while the seat rests on the backrest section and the armrest section rests on the back side such that the first sidewall faces the second sidewall; secure the plate to the first underside and the second underside while the seat rests on the backrest section and the armrest section rests on the back side such that the first sidewall faces the second sidewall; cause the leg to extend from the plate while the seat rests on the backrest section and the armrest section rests on the back side such that the first sidewall faces the second sidewall; and position the seat and the armrest section upright while the first connector is connected to the second connector and the first sidewall faces the second sidewall such that the leg supports the seat and the armrest section thereby forming a portion of a sofa.
83. The method of claim 82, wherein connecting the first connector to the second connector or vice versa includes mating the first connector to the second connector.
84. The method of claim 82, wherein the sofa is a corner sectional sofa.
85. The method of claim 82, wherein the first underside hosts a third connector, wherein the second underside hosts a fourth connector, and further causing the end user to: connect the third connector to the fourth connector or vice versa while the seat rests on the backrest section and the armrest section rests on the back side such that the first sidewall faces the second sidewall, wherein the seat and the armrest section are positioned upright while the third connector is connected to the fourth connector.
86. A method for assembling a modular sofa from a first seating module and a second seating module, wherein the first seating module includes a first seat section and a first back section, wherein the second seating module includes a second seat section and a second back section, wherein the first seating module includes a first side surface having a first side connector, wherein the second seating module includes a second side surface having a second side connector, wherein the first side connector is configured for releasably securing to the second side connector to releasably secure the first seating module and the second seating module in a side-by-side relationship, wherein the first seat section includes a first bottom connector, wherein the second seat section includes a second bottom connector, wherein the first bottom connector is configured for releasably securing to the second bottom connector to releasably secure the first seating module and the second seating module in a side-by-side relationship, the method comprising: resting the first seating module on the first back section and the second seating module on the second back section; releasably securing the first bottom connector to the second bottom connector while the first seating module rests on the first back section and the second seating module rests on the second back section; attaching a leg assembly to the first seat section and the second seat section while the first seating module rests on the first back section and the second seating module rests on the second back section; and repositioning the first seating module and the second seating module right side up after the leg assembly has been attached to the first seat section and the second seat section.
87. A method comprising: sending a first seating module of a modular sofa and a second seating module of the modular sofa to a consumer, wherein the first seating module includes a first seat section and a first back section, wherein the second seating module includes a second seat section and a second back section, wherein the first seating module includes a first side surface having a first side connector, wherein the second seating module includes a second side surface having a second side connector, wherein the first side connector is configured for releasably securing to the second side connector to releasably secure the first seating module and the second seating module in a side-by-side relationship, wherein the first seat section includes a first bottom connector, wherein the second seat section includes a second bottom connector, wherein the first bottom connector is configured for releasably securing to the second bottom connector to releasably secure the first seating module and the second seating module in a side-by-side relationship; and providing a schematic diagram of steps of an installation procedure for the modular sofa for the consumer to: rest the first seating module on the first back section and the second seating module on the second back section, releasably secure the first bottom connector to the second bottom connector while the first seating module rests on the first back section and the second seating module rests on the second back section, attach a leg assembly to the first seat section and the second seat section while the first seating module rests on the first back section and the second seating module rests on the second back section, and reposition the first seating module and the second seating module right side up after the leg assembly has been attached to the first seat section and the second seat section.
88. A method comprising: sending a first seating section and a first backrest section to an end user, wherein the first seating section or the first backrest section includes a first sidewall hosting a first sidewall connector, wherein the first seating section includes a first underside hosting a first underside connector; sending a second seating section and a second backrest section to the end user, wherein the second seating section or the second backrest section includes a second sidewall hosting a second sidewall connector, wherein the second seating section includes a second underside hosting a second underside connector; sending a leg assembly to the end user; instructing the end user to: assemble the first backrest section and the first seating section such that a first individual seat is formed and the second backrest section and the second seating section such that a second individual seat is formed; connect the first sidewall connector to the second sidewall connector such that the first sidewall faces the second sidewall and a seat assembly is formed; position the seat assembly such that the first individual seat rests on the first backrest section and the second individual seat rests on the second backrest section; attach the leg assembly to the first underside and the second underside such that the leg assembly spans between the first underside and the second underside; connect the first underside connector to the second underside connector; and position the seat assembly upright while the first sidewall connector is connected to the second sidewall connector such that the first sidewall faces the second sidewall, the leg assembly is attached to the first underside and the second underside such that the leg assembly spans between the first underside and the second underside, and the first underside connector is connected to the second underside connector such that the leg assembly supports the first individual seat and the second individual seat thereby forming at least a portion of a modular sofa.
89. The method of claim 88, wherein the first underside connector includes a catch and the second underside connector includes a hook configured to engage the catch.
90. The method of claim 88, wherein the leg assembly is fastened to the first underside and the second underside.
91. The method of claim 88, wherein the end user is instructed to attach the leg assembly to the first underside and the second underside before the first underside connector is connected to the second underside connector.
92. The method of claim 88, wherein the end user is instructed to attach the leg assembly to the first underside and the second underside after the first underside connector is connected to the second underside connector.
93. The method of claim 88, wherein the first underside or the second underside includes a plate protruding therefrom away from the leg assembly and configured for engagement with or attachment to a third underside of a third seating section.
94. The method of claim 93, wherein the portion of the modular sofa and the third seating section together form an L-shape.
95. The method of claim 88, wherein the portion of the modular sofa is a linear portion.
96. The method of claim 88, further comprising: sending a cushion to the end user; and instructing the end user to position the cushion on the first seating section or the second seating section after the portion of the modular sofa is formed.
97. The method of claim 88, wherein the modular sofa is a corner sectional sofa.
98. A method comprising: enabling an end user to assemble a portion of a modular sofa on premises by: sending a seating section, a backrest section, a furniture module, a plate, and a leg to the end user, wherein the seating section or the backrest section includes a first sidewall, wherein the first sidewall includes a first connector, wherein the seating section includes a first underside, wherein the furniture module includes a back side, a second sidewall, and a second underside, wherein the second sidewall includes a second connector; causing the end user to: arrange the seating section and backrest section such that a seat is formed; connect the first connector to the second connector or vice versa such that the first sidewall faces the second sidewall or vice versa; secure the plate to the first underside and the second underside while the seat rests on the backrest section and the furniture module rests on the back side; cause the leg to extend from the plate while the seat rests on the backrest section and the furniture module rests on the back side; and position the seat and the furniture module together to be upright while the first connector is connected to the second connector or vice versa and the first sidewall faces the second sidewall or vice versa such that the leg supports the seat and the furniture module thereby forming the portion.
99. The method of claim 98, wherein the modular sofa is a corner sectional sofa.
100. The method of claim 98, wherein the furniture module is an armrest module.
101. The method of claim 98, wherein the furniture module is a seating module.
102. The method of claim 98, wherein causing the end user to connect the first connector to the second connector or vice versa such that the first sidewall faces the second sidewall or vice versa enables the end user to connect the first connector to the second connector or vice versa such that the first sidewall faces the second sidewall or vice versa while the seat and the furniture module are positioned upright.
103. The method of claim 98, wherein causing the end user to connect the first connector to the second connector or vice versa such that the first sidewall faces the second sidewall or vice versa enables the end user to connect the first connector to the second connector or vice versa such that the first sidewall faces the second sidewall or vice versa while the seat rests on the backrest section and the furniture module rests on the back side.
104. The method of claim 98, wherein the first underside includes a third connector, wherein the second underside includes a fourth connector, and further causing the end user to connect the third connector to the fourth connector or vice versa, wherein causing the end user to position the seat and the furniture module together to be upright enables the end user to position the seat and the furniture module together to be upright after the third connector is connected to the fourth connector or vice versa.
105. The method of claim 98, wherein the seating section includes the first sidewall.
106. The method of claim 98, wherein the backrest section includes the first sidewall.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Non-limiting embodiments of the present disclosure are described by way of example with reference to the accompanying figures which are schematic and are not intended to be drawn to scale. Unless indicated as representing the background art, the figures represent aspects of the disclosure.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
DETAILED DESCRIPTION
(44) The present disclosure is here described in detail with reference to embodiments illustrated in the drawings, which form a part here. Other embodiments may be used and/or other changes may be made without departing from the spirit or scope of the present disclosure. The illustrative embodiments described in the detailed description are not meant to be limiting of the subject matter presented here. Furthermore, the various components and embodiments described herein may be combined to form additional embodiments not expressly described, without departing from the spirit or scope of the invention.
(45) Reference will now be made to the exemplary embodiments illustrated in the drawings, and specific language will be used here to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Alterations and further modifications of the inventive features illustrated here, and additional applications of the principles of the inventions as illustrated here, which would occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the invention.
(46) A sofa includes a seat, a back, and arms. In the modular sofa described herein, components or subassemblies of a sofa are collectively sometimes called “modules.” A “seating module” refers to a component that includes a seat (also herein called a seat section) and a back or backrest (also herein called a backrest section). An “armrest module” (also herein called armrest) refers to a component that includes an arm of a sofa. One or more armrest modules can be assembled with one or more seating modules as the subassemblies of a modular sofa.
(47) In various embodiments, the modular sofa includes a plurality of seating modules, such as two or three seating modules. In other embodiments, the modular sofa includes a single seating module. In various embodiments, the modular sofa also includes two armrest modules, referred to herein as a left armrest and a right armrest. In other embodiments, the modular sofa includes a single armrest module. In the embodiment of
(48)
(49) Additionally,
(50) In the first assembly state shown in
(51) The upper and lower backrest portions 132, 134 are coupled to each other for relative pivotal movement at hinge 138. The seating modules include a plurality of seating connectors 140 used in assembling the seating modules to each other and to armrest modules (not shown in
(52) As used herein, “connectors,” such as seating connectors 140 and back connectors 160, are mechanisms configured to hold together adjacent modules of modular sofa 100 in a side-by-side relationship. Individual connectors may be referred to as “clips,” and two joined connectors may be referred to as a clip. “Side edge surfaces” of seating modules and armrest modules may refer to surfaces that face to the left or to the right when the modules are in their normal use configurations in modular sofa 100. In an embodiment, side edge surfaces are substantially planar surfaces configured for side-by-side abutting engagement when adjacent modules are assembled and secured to each other.
(53) Ordinal numbers, such as first and second, are sometimes used to distinguish between left connectors and right connectors of a seating module, or between connectors of different modules. Given ordinal numbers (e.g., first seating connectors) may refer to left or right connectors, or connectors of different modules, depending on context. Similarly, a given ordinal number in referring to an axis along which particular connectors extend (e.g., first axis) may refer to axes of different connectors or different modules, depending on context. Ordinal numbers, such as first and second, are sometimes used to distinguish between left side edge surfaces and right side edge surfaces of a seating module, or between side edge surfaces of different modules. Given ordinal numbers (e.g., first side edge surface) may refer to left or right side edge surfaces, or side edge surfaces of different modules, depending on context.
(54) Various directional terms, such as right, left, upper, lower, top, bottom, and middle, are based on a perspective of a modular sofa standing in its normal orientation during use as viewed from the front. These directional terms are retained when viewing the sofa, or parts or subassemblies of the sofa, from other perspectives. For example, in
(55) At the second assembly stage seen in
(56) Module 110 includes seating connectors 144, 146 at the left edge surface 122 and seating connectors 154, 156 at the right edge surface 124. More generally, each of the seating modules includes two left seating connectors 142 at the left edge surface of the seating section 120. In an embodiment, one connector is located toward the front of the seating section and one is located toward the back of the seating section 120. Each of the seating modules includes two right seating connectors 152 at the right edge surface of that seating section 120. In an embodiment, one connector is located toward the front of the front of the seating section 120 and one is located toward the back of the back of the seating section 120. Additionally, each of the seating modules includes one back connector 160 at the left edge surface 122 in the backrest section 130, and one back connector 160 at the right edge surface 124 in the backrest section 130 (not visible in
(57) At the third assembly stage shown in
(58) At the fourth assembly stage shown in
(59) At the fifth assembly stage shown in
(60) At the sixth assembly stage shown in
(61) At the seventh assembly stage shown in
(62) At the eighth assembly stage shown in
(63)
(64)
(65) In an embodiment, the connectors 144, 146 and connectors 154, 156 incorporate a dowel pin mechanism for coupling adjacent modules. Mounting pins 145 (also called dowel pins) extend along a first axis, e.g., at a substantially 90° angle from the side edge surface 122. Mounting slots 155, 157 extend along a second axis, e.g., at a substantially 90° angle from the side edge surface 124. As used in the present disclosure, a “slot” may refer to an opening that extends along an axis, or may refer to an aperture at the surface of a module, depending on context. In aligning and joining connectors 144, 146 to connectors 154, 156, the user aligns the pins and slots and thereby aligns the first axis with the second axis. The user may then easily move the seating modules including these respective connectors together, via sliding relative movement of the connectors.
(66) This assembly stage, e.g., shown in
(67)
(68) In an embodiment, the first back clip 164 is always located on the right side of seating modules 110, 114, 118, and second back clip 162 is always located on the left side of seating modules 110, 114, 118. In this embodiment, the left armrest module may include a back clip of the same configuration as the first back clip 164 (e.g., as shown at 180 in
(69)
(70)
(71)
(72)
(73)
(74) It should be understood that in modular sofa embodiments incorporating dowel pin (pin and slot) connectors, the modular sofa may utilize other pin and slot configurations than shown in
(75) A further modular sofa embodiment shown in
(76) The left armrest module 372 further includes a front armrest seat connector 370, and rear armrest seat connector 375. These slotted armrest seat connectors both have a dual-slot configuration as contrasted to the single-slot configuration of slotted connectors in the embodiment of
(77)
(78)
(79) In one embodiment, each of the seating modules and armrest modules is formed of a frame made from a suitable structural material such as soft or hard woods, chipboard, medium-density fiberboard, oriented strand board or plywood. The frame is in turn upholstered at required locations in fabric, leather, lining cloth, inter-liner, or other appropriate material, or combinations of materials. References in the present disclosure to structures of the modular sofa such as seating modules and armrest modules, and to portions of these structures such as surfaces, may refer to various materials including, e.g., frame and upholstering. For example, the seating module 310 of
(80)
(81)
(82)
(83)
(84)
(85)
(86) AC power cable 220 extends from cubic power adaptor 210 to and beyond the back edge 229 of the bottom surface 126 of modular sofa 100. AC power cord 220 terminates at a power plug, e.g., a three prong AC plug in accordance with the North American standard, which may be plugged into a power outlet located behind modular sofa 100.
(87)
(88) In the embodiments of
(89) Some or all elements of power cradle 200 may be pre-assembled to the bottom surface 126 of a seating module as that module is shipped, and some or all elements of power cradle 200 may be assembled by user to the bottom surface during the assembly of modular sofa 100. For example, a mounting dock 240 may be pre-assembled to the bottom surface and/or one or more fastening strip 250 may be pre-assembled to the bottom surface, as shown in
(90)
(91) At step 4, the user aligns the pins and mating slots of adjacent modules, then slides the modules together. In an embodiment, middle module 114 is slid into abutting engagement with right module 118, then left module 110 is slid into abutting engagement with middle module 114. At step 5, the user aligns the armrests with the seating modules, and slides the armrests into abutting engagement with the adjacent seating modules. Then, the user secures all eight latches (or other securement device; e.g., threaded fasteners as in
(92) At step 7 (
(93) At step 10, the user secures the power cord to the sofa bottom using two fastening strips that are pre-assembled to the sofa bottom at two locations between the mounting dock and the rear edge of the seating module. In an embodiment, these power strips are Velcro® hook and loop lineal fabric strips. At step 11, the user reorients the modular sofa in its upright, use orientation, and at step 12 the user arranges cushions on the sofa seat and backrest.
(94) In further embodiments, the modular sofa of the present disclosure can be assembled with one or more other types of modules besides sofa seating modules and sofa armrest modules to form a combination sofa that includes other furniture, including a shelf, refrigerator, table, or the like. For example, one edge surface of a seating module can include connectors in accordance with the present disclosure that join with connectors at an abutting edge surface of an end table module. Additionally, the modular components of the present disclosure can incorporate a corner seating module that includes seating connectors at adjacent first and second edge surfaces of the corner seating module. In this embodiment, the corner seating module would be connected to one or more seating module at the first edge surface of the corner seating module, and to one or more seating module at the second edge surface of the corner seating module, thereby forming a corner sectional sofa.
(95)
(96) The corner module 400 of
(97) The exploded view of
(98) Corner base 400 includes a lower horizontal surface 420 and a plurality of edge walls extending upwardly from lower horizontal surface 420. In an embodiment, corner base 400 defines a substantially polygonal horizontal shape including four or more side edges, such as a square, rectangle or rhombus. In various embodiments, the plurality of edge walls include first and second edge walls 413, 414 located at a front portion of corner base 400, and third and fourth edge walls 416, 418 located at a rear portion of corner base 400. In an embodiment, first edge wall 413 and second edge wall 415 are low profile members that define outer side edge surfaces 411, 412 adjoining a front corner 419 of the substantially polygonal horizontal shape. In an embodiment, side edge surfaces 411, 412 are oriented perpendicularly to each other, and the substantially polygonal horizontal shape is substantially square. In an embodiment, third edge wall 416 and fourth edge wall 418 are more prominent than first and second edge walls 413, 414, and include guide surfaces for engaging corner backs 430, 450. In an embodiment, third and fourth edge walls 413, 414 guide and engage the corner backs during assembly, and support the corner backs 430, 450 in the assembled corner base 410. In an embodiment, the lower horizontal surface 420 carries base connectors 422, 424, 426, 428. In an embodiment, the base connectors are located at a rear portion of the lower horizontal surface adjacent edge walls 416 and 418, and the base connectors and edge walls act together to securely engage and support the corner backs 430, 450 in the assembled corner module. In an embodiment, base connectors 422, 424, 426, 428 are located at an elevated section 421 of lower horizontal surface 420.
(99) First corner back 430 and second corner back 450 are vertically extending members configured to provide backrest surfaces. The corner backs 430, 450 are also called corner backrest sections in the present disclosure. First corner back 430 includes a backrest surface 438, outer side edge surface 432, and inner side edge surface 434. Similarly, second corner back 450 includes a backrest surface 458, outer side edge surface 452, and inner side edge surface 454. First corner back 430 includes a mounting portion 436 at a lower region of the first corner back, and second corner back 450 includes a mounting portion 456 at a lower region of the second corner back. In an embodiment, mounting portion 436 and mounting portion 456 are indented surfaces of the first and second corner backs. During assembly of the corner module, mounting portions 436, 456 are configured to engage third and fourth edge walls 416, 418 of base 410 during assembly and form an engineering fit with edge walls 416, 418 to firmly secure first corner back 430 and second corner back 450 to corner base 410.
(100) First corner back 430 includes at its bottom edge connectors 436, 438 that are configured respectively to engage connectors 422, 424 when corner back 430 is lowered into mating alignment with corner base 410. Second corner back 450 includes at its bottom edge connectors 456, 458 that are configured respectively to engage connectors 426, 428 when corner back 450 is lowered into mating alignment with corner base 410. In an embodiment, these respective connectors form dowel joints that provide releasable connections of the corner backs to the corner base. In an embodiment, the connectors at corner base include dowel pins, while the connectors at corner backs 430, 450 include slots (not visible in
(101) In an embodiment, first corner back 430 includes a first set of inner back connectors 444, 446 at its inner edge surface 434, and second corner back 450 includes a second set of inner back connectors 464, 466 at its inner edge surface 434. In an embodiment, the back connectors form dowel joints. In an embodiment, each of the inner back connectors 464 and 466 includes a pin extending from the second inner side edge surface 454, while each of the inner back connectors 444, 446 includes a mating slot (not visible in
(102)
(103) In an embodiment, corner seating connectors 522, 524, 526, 528 incorporate a latch mechanism for securing connection of a corner base of an assembled corner module to an adjacent furniture module. In an embodiment, the latch mechanism is a toggle latch mechanism at the bottom of corner base 500, such as the toggle match mechanism shown at
(104) As shown in
(105) An exemplary process for assembling a corner sectional sofa includes three stages. At the first stage, the user assembles benches 630 and 650, e.g., using the modular sofa assembly process shown at
(106) At the second assembly stage, the user assembles the corner module, and joins the corner module to the corner bench 630.
(107) At step 4 (
(108) At the third assembly stage, the user completes assembly of the wing bench and joins the wing bench to the corner bench to complete assembly of the corner sectional. At completion of stage two the corner bench 610 should have two support leg plates 644 protruding from the open side of the corner 640 (
(109) Although the exemplary embodiments recite the use of furniture modules and connectors to form a sofa and a corner sectional, it is intended that the modules and connectors described herein can be used to form other types of furniture besides a sofa and a corner sectional, including seating surfaces, beds, tables, shelving, and the like. Components for furniture can utilize the connectors described herein to construct the furniture using modules that are coupled using these connectors.
(110) While various aspects and embodiments have been disclosed, other aspects and embodiments are contemplated. The various aspects and embodiments disclosed are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims.
(111) The foregoing method descriptions and the interface configuration are provided merely as illustrative examples and are not intended to require or imply that the steps of the various embodiments must be performed in the order presented. As will be appreciated by one of skill in the art the steps in the foregoing embodiments may be performed in any order. Words such as “then,” “next,” etc. are not intended to limit the order of the steps; these words are simply used to guide the reader through the description of the methods. Although process flow diagrams may describe the operations as a sequential process, many of the operations can be performed in parallel or concurrently. In addition, the order of the operations may be re-arranged. A process may correspond to a method, a function, a procedure, a subroutine, a subprogram, etc. When a process corresponds to a function, its termination may correspond to a return of the function to the calling function or the main function.