Quantification of polymer viscoelastic effects on S.SUB.OR .reduction using modified capillary
11761331 · 2023-09-19
Assignee
Inventors
Cpc classification
E21B2200/20
FIXED CONSTRUCTIONS
C09K8/584
CHEMISTRY; METALLURGY
International classification
Abstract
A method of quantifying a viscoelastic effect of a polymer on residual oil saturation (S.sub.or) including calculating an extensional capillary number (N.sub.ce) using flux, pore-scale apparent viscosity, and interfacial tension to account for the polymer's viscoelastic forces that are responsible for S.sub.or reduction. The polymer is used polymer flooding during enhanced oil recovery. An extensional capillary number is calculated for a plurality of polymer materials, which are then compiled in a database. Also provided is a reservoir simulator for predicting the S.sub.or reduction potential of the viscoelastic polymer, which includes a database of calculated extensional capillary numbers for a plurality of polymers. The database includes a curve generated from the calculated extensional capillary numbers for a plurality of polymers properties, flux rates, formation nature, oil viscosities, and rheological behaviors.
Claims
1. A method of selecting an optimal polymer for polymer flooding during enhanced oil recovery (EOR), said method comprising: quantifying a viscoelastic effect of a plurality of polymers on residual oil saturation (S.sub.or) by calculating an extensional capillary number (N.sub.ce) for each of said plurality of polymers using
2. The method of claim 1 further comprising compiling a database of calculated extensional capillary numbers for a plurality of polymers.
3. The method of claim 2 wherein the database includes a curve generated from the calculated extensional capillary numbers for a plurality of polymers properties, flux rates, formation nature, oil viscosities, and rheological behaviors.
4. The method of claim 2 wherein the database is configured to predict the S.sub.or for a varying range of polymer concentration, brine salinity, temperature, flux rates, permeability, oil viscosity, porosity, a plurality of formations, a plurality of displacing fluids.
5. The method of claim 4, wherein the brine salinity is between 2000 ppm to 26,000 ppm.
6. The method of claim 4 wherein the flux rate is between 0.14 ft/day to 5.28 ft/day.
7. The method of claim 4 wherein the permeability is between 160 mD to 7900 mD.
8. The method of claim 4 wherein the oil viscosity is between 7 cP to 300 cP.
9. The method of claim 4 wherein the porosity is between 0.18 to 0.37.
10. The method of claim 4 wherein the plurality of formations include any of Bentheimer sandstone, Berea sandstone, Boise sandstone, and Ottawa sand pack.
11. The method of claim 4 wherein the plurality of displacing fluids include any of viscoelastic polymers, viscous glycerin, and Newtonian water.
12. The method of claim 1 wherein the flux (ν) is between 0.2 ft/day to 5 ft/day.
13. The method of claim 1 wherein an increase in the N.sub.ce will result in an increase in the S.sub.or reduction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(32) The present invention has utility as methods of predicting residual oil saturation during viscoelastic polymer flooding during enhanced oil recovery (EOR). The inventive method allows polymer flood operators are able to select an optimal polymer before polymer flood when Nc of different viscoelastic polymers remains the same. The present invention also provides polymer producers quick tool to analyze designed/manufactured polymers and optimize their polymer design. The present invention provides the N.sub.c using the actual measured extensional viscosity (N.sub.ce) and then using it for developing a correlation for predicting the S.sub.or reduction potential of viscoelastic polymers. Twenty-three different data sets, extracted from different experiments, are used for developing the correlation. The pore-scale in-situ viscosity is presented using the shear and extensional rheological parameters to account for the viscoelastic driving force in the N.sub.ce. The N.sub.ce is compared with the conventional N.sub.c and D.sub.e. The proposed correlation is compared for its predictability with the latest correlation developed at UT-Austin by Qi et al. (2018). It is ensured through comparative discussion that the deficiency persisting with the existing methods are addressed through the N.sub.ce.
(33) The steps involved in the development of the method to quantify the polymer's viscoelastic effects on S.sub.or reduction is shown in the
(34) It is to be understood that in instances where a range of values are provided that the range is intended to encompass not only the end point values of the range but also intermediate values of the range as explicitly being included within the range and varying by the last significant figure of the range. By way of example, a recited range of from 1 to 4 is intended to include 1-2, 1-3, 2-4, 3-4, and 1-4.
(35) Polymer preparation and CaBER experiments: Capillary breakup extensional rheometer is used to characterize the extensional rheological properties of various polymer solutions. The details about the polymer type, molecular weight, concentration, salinity and temperature are reported in the Table 1. The polymers are obtained from SNF floerger. The polymer solutions are prepared by low speed mixing of 200 rpm. For conducting extensional rheology measurements, small quantity of the prepared polymer solutions is loaded between the two circular plates of 6 mm. The top plate is separated from the bottom plate which result in the formation of filament. The operational conditions during extensional rheological measurements are reported in Table 2. Filament drainage, governed by the balance between the driving capillary action and resisting polymer's viscosity and elasticity, is monitored by a laser micrometer. The filament diameter as a function of time for all the solutions are shown in the
(36) TABLE-US-00001 TABLE 1 Shear and extensional rheological properties of various polymer solutions Conc. Salinity Temp μ.sub.∞ μ.sub.p.sup.o λ τ.sub.ext μ.sub.max EXP Authors Polymer (ppm) (ppm) (° C.) (cP) (cP) (s) n (s) (cP) n.sub.2 1 Qi et al. HPAM 3630 2100 11000 Room 1 145 0.133 0.632 0.516 620000 3.74 (2017) 2 Qi et al. HPAM 3630 1800 11000 Room 1 110 0.1 0.6 0.352 560000 3.57 (2017) 3 Erinick et al. HPAM 3630 3400 26600 Room 25 232 0.11 0.32 0.456 760000 3.77 (2018) 4 Erinick et al. HPAM 3630 2000 1400 Room 25 232 0.11 0.32 0.25 228000 2.66 (2018) 5 Erinick et al. HPAM 3630 2000 1400 Room 25 232 0.11 0.32 0.25 228000 2.66 (2018) 6 Erinick et al. HPAM 3630 3548 24300 Room 25 232 0.11 0.32 0.44 813000 4.05 (2018) 7 Ehrenfried HPAM 3630 1500 4000 Room 11 139 2 0.81 0.229 410000 3.12 (2013) 8 Ehrenfried HPAM 3630 1500 4000 Room 11 139 2 0.81 0.229 410000 3.12 (2013) 9 Ehrenfried HPAM 3630 1000 1000 Room 11 139 2 0.81 0.117 117000 3.08 (2013) 10 Ehrenfried HPAM 3630 1500 15000 Room 8 56 2 0.86 0.0879 250000 3.39 (2013) 11 Ehrenfried HPAM 3630 1500 15000 Room 8 56 2 0.86 0.0879 250000 3.39 (2013) 12 Ehrenfried HPAM 3630 1500 15000 Room 8 56 2 0.86 0.0879 250000 3.39 (2013) 13 Clarke et al. HPAM 6040 640 4700 Room 19 197 33 0.88 0.19 210000 3.58 (2015) 14 Clarke et al. HPAM 3130 6000 4700 Room 49 197 2.5 0.96 0.0266 40000 3.29 (2015) 15 Koh et al. HPAM 3630 1200 2000 68 4.71 59.78 0.27 0.57 0.307 320000 3.16 (2017) 16 Koh et al. HPAM 3630 1300 2000 68 5.52 156 0.45 0.62 0.37 370000 3.5 (2017) 17 Koh et al. HPAM 3630 2450 2000 68 10.4 1318 1.62 0.62 0.72 620000 3.61 (2017) 18 Koh et al. HPAM 3330 2000 25878 55 6.23 19.68 0.05 0.62 0.24 550000 3.69 (2017) 19 Cottin et al. HPAM 3630 500 5600 65 1.409 23.57 1 0.72 0.082 197000 3.36 (2014) 20 Clarke et al. Water N.A 4700 Room 1 1 N.A N.A 0.00048 173 −2.06 (2015) 21 Clarke et al. Water N.A 4700 Room 1 1 N.A N.A 0.00048 173 −2.06 (2015) 22 Erinick et al. Water N.A 2000 Room 1 1 N.A N.A 0.00048 173 −2.06 (2018) 23 Erinick et al. Glycerin 800000 2000 Room 57 57 N.A N.A 0.001 374 −2.18 (2018)
(37) TABLE-US-00002 TABLE 2 Operational parameters Operational parameters Value Initial distance between top and bottom plate .sup. 3 mm Final distance between top and bottom plate 8.2 mm Aspect ratio 2.73
(38) Models for the Extensional Rheological Parameters:
(39) UCM model for determining extensional relaxation time: Extensional relaxation time (τ.sub.ext) is attained by fitting the upper convected Maxwell model to the linear part of the filament diameter-time data in the semi-log plot. Extracted and fitted data are represented by blue lines in
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(41) The extracted relaxation time for all 23 solutions is shown in Table 1. The extensional relaxation time of water is 4*10.sup.−4 s. The extensional relaxation time of glycerin is 1*10.sup.−3 s. The extensional relaxation time of the viscoelastic polymer solutions is significantly higher than the extensional relaxation time of viscous glycerin (Table 1).
(42) FENE theory for determining maximum extensional viscosity: Extensional viscosity (μ.sub.ext) as a function of strain rate, calculated using Equation 2 and Equation 3 for all the data sets are shown in
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(45) Extensional rheological behavior of the viscoelastic polymer solutions in the shear-free uniaxial extensional field is completely different than the conventional behavior typically observed in the shear field. In the pure-shear field the viscoelastic polymer solutions show a decrease in the viscosity with respect to the imposed strain rate (Delshad et al. 2008; Seright et al. 2011a, b; Azad et al. 2018a,b; Azad and Trivedi 2018a,b; Azad and Trivedi 2019a,b,c). However, the extensional viscosity shows different regimes with respect to the strain rate (Classen 2010; Azad and Trivedi 2019a; Azad and Trivedi 2019b). The extensional viscosity as a function of generated strain rate during uniaxial extensional rheological experiments is shown in the
(46) It is important to point out here that strain rates are self-selected by the polymer solutions. Initially, the strain rate is high then drops to lower value due the gravitational sagging. This is shown as regime 1 in the
(47) Power law theory for strain hardening index: Extensional viscosity (μ;<2) as a function of strain, calculated using Equation 2 and Equation 4 for all the data sets are shown in
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(49) The strain hardening index (n.sub.2) gives a measure of the polymer thickening ability in the extensional field. n.sub.2 is determined by using power law fit to the extensional viscosity vs. strain values around the critical D.sub.e. n.sub.2 is negative for glycerin (Table 1) because it fails to show thickening (FIG. S-23c). All the viscoelastic polymer solutions show thickening (
(50) S.sub.or reduction values from literature data: The correlation relating the S.sub.or and N.sub.ce during viscoelastic polymer flooding is developed using 23 different data sets. Only the data sets from the polymer flood experiments that are conducted for an extended period for attaining S.sub.or are selected. Polymer flood conducted using very low pore volumes of injections are not included. The data sets are chosen only from the tertiary polymer flooding conducted between the flux rate of 0.2 ft/day to 5 ft/day. Most of the experiments are conducted at the flux rate of 1 ft/day. Polymer flood experiments conducted with carbonate formation and micro-model are excluded. S.sub.or corresponding to the water flood and glycerin flood is also included. All the experimental and petrophysical details pertaining to the different polymer, glycerin and water flooding can be found in Table 3. S.sub.or data corresponding these data sets are also reported in the Table 3. Shear rheological parameters and IFT values, taken from the literature, are also reported in Table 3.
(51) TABLE-US-00003 TABLE 3 Petrophysical properties of various polymer flood experiments along with pore-scale and core-scale parameters k μ.sub.o v μ.sub.app-po μ.sub.app-co EXP Authors Formation φ (mD) (cP) (ft/day) (cP) (cP) 1 Qi et al. Bentheimer 0.22 2200 120 0.96 168455 34.8 (2017) Sandstone 2 Qi et al. Bentheimer 0.22 2100 120 0.2 25504 63.4 (2017) Sandstone 3 Erinick et al. Bentheimer 0.24 1480 126 4 493822 25 (2018) Sandstone 4 Erinick et al. Bentheimer 0.24 1480 126 2 54214 39 (2018) Sandstone 5 Erinick et al. Bentheimer 0.25 1480 114 1 29728 56 (2018) Sandstone 6 Erinick et al. Bentheimer 0.25 1480 114 1 243978 52 (2018) Sandstone 7 Ehrenfried Bentheimer 0.23 2398 149 5.28 176117 N.A (2013) Sandstone 8 Ehrenfried Bentheimer 0.23 2125 162 1.06 51033 N.A (2013) Sandstone 9 Ehrenfried Bentheimer 0.23 1597 162 1.07 8893 N.A (2013) Sandstone 10 Ehrenfried Berea 0.18 187 300 1.33 56734 N.A (2013) Sandstone 11 Ehrenfried Berea 0.18 169 300 0.14 7367 N.A (2013) Sandstone 12 Ehrenfried Boise 0.27 475 300 0.91 22259 N.A (2013) Sandstone 13 Clarke et al. Berea 0.23 435 34 1 47527 50 (2015) Sandstone 14 Clarke et al. Berea 0.23 465 34 1 1446 70 (2015) Sandstone 15 Koh et al. Ottawa 0.35 7900 80 1 22308 16 (2017) Sand 16 Koh et al. Ottawa 0.36 6650 120 1 36251 28 (2017) Sand 17 Koh et al. Ottawa 0.37 7311 250 1 109012 108 (2017) Sand 18 Koh et al. Reservoir 0.28 227 72 1 184600 12 (2017) Sand 19 Cottin et al. Sandstone 0.359 2943 7 3 18660 NA (2014) Reservoir 20 Clarke et al. Berea 0.23 435 34 2 0.971 1 (2015) Sandstone 21 Clarke et al. Berea 0.23 465 34 2 0.972 1 (2015) Sandstone 22 Erinick et al. Bentheimer 0.25 1480 114 4.7 0.96 NA (2018) Sandstone 23 Erinick et al. Bentheimer 0.25 1480 114 2 56.28 57 (2018) Sandstone σ.sub.i dP/L EXP (mN/m) (psi/ft.) N.sub.ce N.sub.c1 N.sub.c2 D.sub.e S.sub.or 1 17.3 10 3.29*10.sup.−2 2.83*10.sup.−5 NA 14.8 0.198 2 17.3 3 1*10.sup.−3 8.11*10.sup.−6 NA 0.6 0.31 3 17.3 30.6 0.402 5.8*10.sup.−5 NA 11 0.08 4 17.3 29.1 2.21*10.sup.−2 5.6*10.sup.−5 NA 100 0.29 5 17.3 23.9 6.06*10.sup.−3 4.6*10.sup.−5 NA 32 0.32 6 17.3 12.4 4.97*10.sup.−2 2.4*10.sup.−5 NA 6 0.22 7 25 28.03 1.31*10.sup.−1 6.03*10.sup.−5 6.47*10.sup.−6 4.34 0.151 8 25 15.03 7.63*10.sup.−3 2.85*10.sup.−5 1.38*10.sup.−6 2.18 0.289 9 25 11.51 1.34*10.sup.−3 1.64*10.sup.−5 1.31*10.sup.−6 72.91 0.297 10 25 83.07 1.06*10.sup.−2 1.39*10.sup.−5 7.33*10.sup.−7 0.38 0.337 11 25 94.73 1.4*10.sup.−4 1.43*10.sup.−5 7.88*10.sup.−8 0.29 0.4 12 25 52.7 2.85*10.sup.−3 2.25*10.sup.−5 6.72*10.sup.−7 1.46 0.366 13 25 N.A 6.7*10.sup.−3 NA 7.05*10.sup.−6 2.2 0.32 14 25 N.A 2*10.sup.−4 NA 9.85*10.sup.−6 0.021 0.42 15 13.5 N.A 5.8*10.sup.−3 6*10.sup.−7 NA 2.94 0.26 16 13.5 N.A 9.47*10.sup.−3 1.7*10.sup.−6 NA 4.2 0.24 17 13.5 N.A 2.8*10.sup.−2 4.1*10.sup.−6 NA 16 0.23 18 13.5 N.A 4.8*10.sup.−2 5.5*10.sup.−7 NA 6.5 0.24 19 17.5 N.A 1.1*10.sup.−2 1*10.sup.−5 NA NA 0.24 20 1 N.A 6.852*10.sup.−6 NA 7.06*10.sup.−6 NA 0.45 21 1 N.A 6.858*10.sup.−6 NA 7.06*10.sup.−6 NA 0.45 22 15.6 15.7 1.02*10.sup.−6 3.33*10.sup.−5 NA NA 0.45 23 21.3 33.6 1.864*10.sup.−5 5.2*10.sup.−5 NA NA 0.43
(52) Pore scale viscoelastic model: Since 1970s, several core-scale viscoelastic models were developed for predicting the polymer's apparent viscosity (Hirasakhi and Pope 1974; Masuda et al. 1992, Delshad et al. 2008). Unified apparent viscosity (UVM), a core-scale model was successfully used to match the viscoelastic polymer's injectivity (Lotfollahi et al. 2015). Another key feature of viscoelastic polymer is their ability to reduce the S.sub.or. The inability of viscoelastic models to account the reduction in S.sub.or at low flux has been reported (Qi et al. 2018; Azad and Trivedi 2019b). Deborah number has been used to account the reduction in S.sub.or during viscoelastic polymer flooding at low fluxes (Qi et al. 2017; Qi et al. 2018). Relaxation time attained in the oscillatory shear field is used in the calculation of Deborah number (Qi et al. 2017; Qi et al. 2018). Azad and Trivedi (2019b) highlighted the limitation of using oscillatory relaxation time for quantifying the polymer's viscoelastic effects on S.sub.or reduction at saline conditions. At the porescale, polymer solutions are subjected to 75% elongational deformation (Hass and Durst 1984) and it is important to allot similar weightage to extensional viscosity. A model is presented in Equation 5 that can provide an estimate on the polymer's apparent in-situ viscosity at the pore-scale. The input required by this model to predict the pore-scale apparent viscosity are bulk shear rheological parameters, bulk extensional rheological parameters, petrophysical properties such as permeability, porosity and flux rates. Pore-scale apparent viscosity (μ.sub.app-pore) for all the experiments, calculated using the Equation 5 is reported in Table 3.
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(54) For the same flux rate, μ.sub.app-pore are higher for viscoelastic polymers than viscous glycerin. HPAM 3630 used in the experiment 4 corresponds to the μ.sub.app-pore of 91,818 cP in 1,480 mD bentheimer sandstone at 2 ft/day (Table 1 and 3). Whereas in experiment 23, glycerin flood conducted at 2 ft/day in 1480 mD bentheimer sandstone provides μ.sub.app-pore of only 45.37 cP (Table 1 and 3). At 1 ft/day, high Mw HPAM 6040 polymer and low Mw HPAM 3130 polymer used in the experiment 13 and 14 corresponds to the μ.sub.app-pore of 68,640 cP and 865 cP respectively at the similar petrophysical conditions (Table 1 and 3). Similarly, in experiment 5 and 6, HPAM 3630 solutions prepared at the salinity of 1400 ppm and 24300 ppm corresponds to the μ.sub.app-pore of 28523 cP and 223658 cP respectively at the similar flux rate and petrophysical conditions (Table 1 and 3). These discussions suggest the possibility of higher pore-scale resistance for higher saline viscoelastic polymers solutions compared to low saline solutions, and higher pore-scale resistance for higher Mw polymer solutions.
(55) Extensional Capillary Number
(56) N.sub.c can be defined by the ratio of driving viscous force to capillary force (Equation 6). In general, the higher the N.sub.c, the lower the S.sub.or. Apparent viscosity is used to represent the viscous force in the conventional N.sub.c. However, apparent viscosity or conventional N.sub.c does not account for the polymer's viscoelastic forces that are responsible for S.sub.or reduction at the pore-scale (Azad and Trivedi 2019b). Consequently, polymers of varying elasticity contributed to different S.sub.or reduction at the similar N.sub.c, (Ehrenfred 2013; Qi et al. 2017; Erinick et al. 2018; Azad and Trivedi 2019 b,c). Extensional viscosity of the polymer is responsible for S.sub.or reduction at the pore-scale (Azad and Trivedi 2019c) and it is important that the driving viscous force should incorporate extensional resistance. Therefore, a new capillary number N.sub.ce is presented in Eq.7 by replacing the core-scale apparent viscosity with the pore-scale apparent viscosity calculated using Equation 5. N.sub.ce for all the experiments calculated using the Equation 7 is also reported in the Table 3.
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(58) Correlation Between N.sub.ce and S.sub.or:
(59) A correlation developed between the oscillatory Deborah number and S.sub.or is implemented in the UTCHEM simulator (Qi et al. 2018). The actual S.sub.or and S.sub.or predicted by Qi et al. (2018)'s correlation for the Data-set 6 are 0.22 and 0.403. At high salinity, oscillatory relaxation time becomes lower (Erinick et al. 2018) which causes the Deborah number to become lower as well. However, strain hardening, an extensional rheological parameter becomes higher for high saline polymer solutions than low saline polymer solutions despite having the lower oscillatory relaxation time (Magbagbeolo 2008). Azad and Trivedi (2019b) provided a detailed critical note on the limitation of using oscillatory relaxation time for quantifying the polymer's viscoelastic effect during EOR. It is important to incorporate extensional rheological parameters over oscillatory rheological parameters while developing a correlation for predicting the S.sub.or. N.sub.ce developed using the pore-scale apparent viscosity (Equation 7) is correlated with the S.sub.or values at different conditions. N.sub.ce as a function of S.sub.or is shown in the
(60) For N.sub.ce less than critical N.sub.c,
S.sub.or=−0.007*ln(N.sub.ce)+0.3523 Equation 8:
(61) For N.sub.ce greater than critical N.sub.c.
S.sub.or=0.308*Exp(−3.604*N.sub.ce)
Using these two fits, a predictive curve for different sets is generated, which looks more like a conventional CDC curve (
(62) To predict the S.sub.or reduction by viscoelastic polymers, only the bulk shear and extensional rheological properties of the polymer are needed. This can aid in the quick screening of optimal polymer for specific reservoir conditions. The curve is generated using different data sets that have a wide variation in polymer properties, flux rates, formation nature, oil viscosities, and rheological behaviors. The proposed correlation can predict the S.sub.or for varying range of polymer concentration (500 ppm to 6000 ppm), brine salinity (2000 ppm to 26,000 ppm), temperature (room temperature to 68° C.), flux rates (0.14 ft/day to 5.28 ft/day), permeability (160 mD to 7900 mD), oil viscosity (7 cP to 300 cP), porosity (0.18 to 0.37), different formations (Bentheimer sandstone, Berea sandstone, Boise sandstone, and Ottawa sand pack), different displacing fluids (viscoelastic polymers, viscous glycerin, and Newtonian water).
(63) Extensional Capillary Number Vs Conventional Capillary Number
(64) Next, the predictability of N.sub.ce is compared with N.sub.c (
(65) Glycerin used in Experiment 23 corresponds to the N.sub.ce of 1.5*10.sup.−5. N.sub.ce of HPAM 3630 used in Experiment 1 is 6.7*10.sup.−2, which is almost three orders higher than the N.sub.ce of glycerin. However, N.sub.c of these HPAM 3630 and glycerin are 5*10.sup.−5 and 5.2*10.sup.−5 respectively. Since N.sub.ce of glycerin is slightly lower than its N.sub.c, pore scale apparent viscosity should be slightly lower than the core scale apparent viscosity. Ashfargpour et al. (2012) also reported that core-scale pressure drop is higher than pore-scale pressure drops for the viscous polymers. Therefore, the notion that core scale apparent viscosity encompasses extensional viscosity (Clarke et al. 2016) appears to be true for viscous solutions. Lower N.sub.ce values of glycerin also indicate that it does not possess any additional extensional resistance at pore scale which is the reason for its higher S.sub.or value of 0.43. However, for viscoelastic HPAM, N.sub.ce is higher than N.sub.c by three orders which could have given the additional pore-scale extensional resistance needed for mobilizing the residual oil. Also, higher values of N.sub.ce for HPAM when compared to its N.sub.c indicates that pore-scale apparent viscosity is significantly higher than core-scale apparent viscosity. Similar observation was made by Ashfargpour et al.'s (2012) who reported that pressure drop exhibited by the viscoelastic polymers is higher around the pore scale when compared to pressure drop on the core-scale. Since the pore-scale apparent viscosity is dominated by the extensional resistance, Clarke et al. (2015)'s notion that core scale apparent viscosity encompasses extensional viscosity doesn't seems to be true for viscoelastic polymer solutions.
(66) Furthermore, low saline HPAM solution at N.sub.c=5.6*10.sup.−5 and high saline HPAM solution at flooded at N.sub.c=2.4*10.sup.−5 resulted in S.sub.or of 0.32 and 0.22, respectively (experiment 5 and 6-Table 3). This suggests the ability of higher salinity polymer solution to contribute to significantly lower S.sub.or even if their N.sub.c values are slightly lower that of the lower salinity HPAM solution. N.sub.ce of low saline HPAM 3630 and high saline HPAM 3630 solutions used in the experiments 5 and 6 are 5.8*10.sup.−3 and 4.56*10.sup.−2 respectively. Higher N.sub.ce values shown by high saline polymer solutions suggests they possess relatively higher extensional resistance at the pore scale which lowers the S.sub.or significantly.
(67) Similarly, lower Mw HPAM 3130 and higher Mw HPAM 6040 flooded at 1 ft/day in Berea sandstone (experiments 13 and 14) resulted in S.sub.or of 0.42 and 0.32, respectively. Their N.sub.c values are 9.08*10.sup.−5 and 7.05*10.sup.−5 respectively. Lower residual oil recovery despite higher N.sub.c during HPAM 3130 polymer flooding than HPAM 6040 also implies the inadequacy of conventional N.sub.c. N.sub.ce of HPAM 6040 and HPAM 3130 used in the experiments 13 and 14 are 9*10.sup.−3 and 1*10.sup.−4 respectively. Higher N.sub.ce values shown by high Mw HPAM 6040 when compared to low Mw HPAM 3130 indicates the fact it possesses more extensional resistance at the pore scale which explain the lower S.sub.or observed during high Mw HPAM 6040 flooding. Clarke et al. (2016)'s concluded in their paper saying that viscoelastic polymers can recover residual oil more than expected from the shear and apparent viscosity. In this paper it is reiterated that extensional viscosity of high Mw polymers causes the significant lowering of S.sub.or even when the observed apparent viscosity of low Mw polymer is higher.
(68) Another discrepancy is that oil mobilization is occurring at the N.sub.c values of less than 1*10.sup.−5, which is less than the critical N.sub.c value of 1*104 (Abrams 1975; Qi et al. 2017). Complete oil mobilization up to S.sub.or of less than 0.1 occurs only when the N.sub.c value is 10.sup.−2 (Foster 1973; Abrams 1975; Chatzis and Morrow 1984; Jr. et al. 1985). However, HPAM 3630 used in Experiment 3 that resulted in the S.sub.or of 0.08 corresponds to the N.sub.c and N.sub.ce of 5.8*10.sup.−4 and 4.3*10.sup.−1, respectively. This indicates that while N.sub.c values are lower than the critical N.sub.c, N.sub.ce values are exceeding it. The proper relation between N.sub.c and S.sub.or is not seen. The best trend one can observe for these data sets has the R2 value of only 2% to 5%. One cannot use the conventional N.sub.c for predicting the viscoelastic polymer's residual oil recovery potential and it therefore cannot be used for screening optimal polymers. The developed correlation using N.sub.ce has a R2 value of 91%. This clearly indicates the N.sub.ce is a better method than N.sub.c for quantifying the viscoelastic polymer's influence on S.sub.or reduction.
(69) Extensional Capillary Number Vs Conventional Deborah Number
(70) Next, N.sub.ce is compared with oscillatory D.sub.e for predicting behavior of S.sub.or reduction during polymer flooding. D.sub.e is widely used in the quantification of polymer's viscoelastic effects on the S.sub.or reduction (Lotfollahi et al. 2016b; Qi et al. 2017; Erinick et al. 2018; Qi et al. 2018). As can be seen from
(71) Comparison with Qi et al. (2018)'s Correlation
(72) Recently, Qi et al. (2018) proposed a relation between S.sub.or and D.sub.e. The correlation was developed based on the value of D.sub.e (Equation 10 and Equation 11).
(73) For D.sub.e less than 1,
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(75) For D.sub.e greater than 1,
(76)
(77) S.sub.or to polymer flood can be predicted using Qi et al.'s (2018) correlation if the Sow and D.sub.e are known. The correlation presented in this work (Equation 8 and Equation 9) can also predict the S.sub.or to polymer flooding, if N.sub.ce is known. Both of these methods do not require any core flood experiments. S.sub.or to polymer flood predicted by the proposed correlation and Qi et al.'s (2018) correlation are compared with observed S.sub.or values in
(78) The correlation by Qi et al.'s (2018) over predicts the S.sub.or for the Polymer flooding conducted using high salinity brine (experiment 3, 6 and 7). An opposite behavior is seen during lower salinity polymer flooding in experiment 9 where S.sub.or predicted by the Qi et al.'s (2018) correlation is lower than the actual. Since Qi et al.'s (2018) correlation depends on the oscillatory Deborah number it over predicts the elastic effect of low saline solutions and under predicts the elastic effects of high saline solutions. During the extensional rheology performed in this study, the higher salinity polymer solution used in the experiment 3, 6 and 7 shows relatively higher extensional relaxation time, strain hardening index and maximum extensional viscosity than the low saline polymer solutions used in the experiment 4, 5 and 9 (Table 1). Pore-scale apparent viscosity is directly proportional to extensional relaxation time, strain hardening index and maximum extensional viscosity at the critical Deborah number (Equation 5). Therefore, the pore-scale apparent viscosity of high saline solutions with relatively higher extensional resistance is higher than low saline polymer solutions (Table 3). Since N.sub.ce incorporates pore-scale apparent viscosity as the driving viscous force, high saline solutions with higher pore-scale resistance corresponded to the higher N.sub.ce values than the low saline polymer solutions. Therefore, the proposed correlation overcomes the limitations in Qi et al.'s (2018) correlation to predict the actual S.sub.or values at different salinities during polymer flooding. The actual S.sub.or values and the values predicted by the proposed correlation are quite actuate at both high and low salinities. One of key findings here is that it is possible to obtain lower S.sub.or at high salinity polymer flooding if the polymer extensional properties are higher.
(79) It is also important to note that Qi et al.'s (2018) correlation was developed using experiments conducted on Bentheimer and Berea sandstone. Therefore, prediction of Sa, during polymer flooding in high permeability sand pack is slightly off using their correlation (experiment 15, 16 and 17). These points are shown as a “-” symbol in
(80) Accordingly, the present invention provides that the extensional capillary is the first and only version of the capillary number that can be used to quantify the S.sub.or reduction caused by the viscoelastic polymer solutions. A comparative prediction is made between the N.sub.ce, N.sub.c, and D.sub.e. The limitation associated with conventional N.sub.c and D.sub.e is clearly highlighted and a detailed discussion is provided on why the proposed N.sub.ce is a better method. Capillary theory considered to be invalidated in the case of viscoelastic polymer flooding is validated using the N.sub.ce. The correlation developed using the N.sub.ce is the first and only method that can predict the S.sub.or reduction caused by the viscoelastic polymer solutions through bulk extensional rheology. This will help in choosing the optimal polymer for specific reservoir conditions. The correlations are developed using 23 different data sets. The correlation could predict the S.sub.or reduction shown by the viscoelastic polymer solutions after the critical N.sub.c. The proposed correlations can predict the S.sub.or for a varying range of reservoir permeability (169 mD to 7.9 D), porosity (0.18 to 0.37), brine salinity (2000 ppm to 26000 ppm), concentration (500 ppm to 6000 ppm), polymer molecular weight (6 MDa to 35 MDa), flux (0.14 ft/day to 5.8 ft/day), sandstone (benthemier, boise, berea, and sand pack), and oil viscosity (7 cP to 300 cP). For high saline viscoelastic polymer flooding, the proposed correlation has a better S.sub.or predictability than Qi et al.'s (2018) correlation. N.sub.ce and the proposed correlation can be incorporated into the reservoir simulator for predicting the S.sub.or reduction potential of the viscoelastic polymers. The method is shown as a flow chart in
(81) While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the described embodiments in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient roadmap for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes may be made in the function and arrangement of elements without departing from the scope as set forth in the appended claims and the legal equivalents thereof.
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