Cooling arrangement for a rack hosting electronic equipment and at least one fan
11765864 ยท 2023-09-19
Assignee
Inventors
Cpc classification
H05K7/20781
ELECTRICITY
H05K7/20736
ELECTRICITY
International classification
Abstract
A cooling arrangement for a rack hosting electronic equipment and at least one fan comprises first and second air-liquid heat exchangers. A first one is mounted to the rack so that heated air expelled from the rack by the fan flows therethrough. The second one is mounted to the first one so that air having flowed through the first heat exchanger flows through the second heat exchanger. Each heat exchanger comprises a frame, an inlet receiving liquid from a cold supply line, an outlet returning liquid to a hot return line, and a continuous internal conduit forming a plurality of interconnected parallel sections. The cooling arrangement is mounted to the rack so that the first and second frames are parallel and adjacent. One interconnected parallel section of the first heat exchanger nearest to its inlet is proximate one interconnected parallel section of the second heat exchanger nearest to its outlet.
Claims
1. A cooling arrangement for a rack hosting electronic equipment and at least one fan, the cooling arrangement comprising: a first air-liquid heat exchanger unit mounted to the rack so that heated air expelled from the rack by the at least one fan flows through the first air-liquid heat exchanger unit, the first air-liquid heat exchanger unit comprising a first frame, a first liquid inlet mounted to the first frame and adapted to receive liquid from a first cold supply line, a first liquid outlet mounted to the first frame and adapted to return liquid to a first hot return line, and a first continuous internal conduit forming a first plurality of interconnected parallel sections extending within the first frame, the first continuous internal conduit connecting the first liquid inlet to the first liquid outlet; and a separate second air-liquid heat exchanger unit that is mounted to the first air-liquid heat exchanger unit so that air having flowed through the first air-liquid heat exchanger unit flows through the second air-liquid heat exchanger unit, the second air-liquid heat exchanger unit comprising a second frame, a second liquid inlet mounted to the second frame and adapted to receive liquid from the first cold supply line or from a second cold supply line, a second liquid outlet mounted to the second frame and adapted to return liquid to the first hot return line or to a second hot return line, and a second continuous internal conduit forming a second plurality of interconnected parallel sections extending within the second frame, the second continuous internal conduit connecting the second liquid inlet to the second liquid outlet; wherein: the mounting of the separate second air-liquid heat exchanger unit is arranged to have the second frame parallel and adjacent to the first frame, and one of the first plurality of interconnected parallel sections of the first continuous internal conduit nearest to the first liquid inlet is proximate one of the second plurality of interconnected parallel sections of the second continuous internal conduit nearest to the second liquid outlet; the first air-liquid heat exchanger unit and the second air-liquid heat exchanger unit are assembled in an anti-parallel configuration; an airflow between the first and second air-liquid heat exchanger units has a heterogeneous temperature profile; and the same airflow having passed through the second air-liquid heat exchanger unit has a substantially homogeneous temperature profile.
2. The cooling arrangement of claim 1, wherein: the first liquid inlet and the first liquid outlet are connected on a same side of the first frame; and the second liquid inlet and the second liquid outlet are connected on a same side of the second frame.
3. The cooling arrangement of claim 1, wherein the first liquid inlet and the second liquid inlet are located on a same side of the cooling arrangement.
4. The cooling arrangement of claim 1, wherein the first and second pluralities of interconnected parallel sections of the first and second continuous internal conduits extend horizontally.
5. The cooling arrangement of claim 1, wherein the first and second pluralities of interconnected parallel sections of the first and second continuous internal conduits extend vertically.
6. The cooling arrangement of claim 1, wherein: a first one of the first plurality of interconnected parallel sections is connected to the first liquid inlet; each one of the first plurality of interconnected parallel sections except a last one of the first plurality of interconnected parallel sections is connected to a next one of the first plurality of interconnected parallel sections via one of a first plurality of U-shaped sections of the first continuous internal conduit; the last one of the first plurality of interconnected parallel sections is connected to the first liquid outlet; a first one of the second plurality of interconnected parallel sections is connected to the second liquid inlet; each one of the second plurality of interconnected parallel sections except a last one of the second plurality of interconnected parallel sections is connected to a next one of the second plurality of interconnected parallel sections via one of a second plurality of U-shaped sections of the second continuous internal conduit; and the last one of the second plurality of interconnected parallel sections is connected to the second liquid outlet.
7. The cooling arrangement of claim 1, wherein: the first air-liquid heat exchanger unit is a first dual-flow air-liquid heat exchanger unit further comprising a third continuous internal conduit forming a third plurality of interconnected parallel sections extending within the first frame, the third continuous internal conduit connecting the first liquid inlet to the first liquid outlet; and the second air-liquid heat exchanger unit is a second dual-flow air-liquid heat exchanger unit further comprising a fourth continuous internal conduit forming a fourth plurality of interconnected parallel sections extending within the second frame, the fourth continuous internal conduit connecting the second liquid inlet to the second liquid outlet.
8. The cooling arrangement of claim 7, wherein: a first portion of the first plurality of interconnected parallel sections is located in a first plane within the first frame; a second portion of the first plurality of interconnected parallel sections is located in a second plane within the first frame, the second plane being parallel to the first plane; a first portion of the third plurality of interconnected parallel sections is located in the second plane within the first frame; a second portion of the third plurality of interconnected parallel sections is located in the first plane within the first frame; a first portion of the second plurality of interconnected parallel sections is located in a third plane within the second frame; a second portion of the second plurality of interconnected parallel sections is located in a fourth plane within the second frame, the fourth plane being parallel to the third plane; a first portion of the fourth plurality of interconnected parallel sections is located in the fourth plane within the second frame; and a second portion of the fourth plurality of interconnected parallel sections is located in the third plane within the second frame.
9. The cooling arrangement of claim 1, further comprising: the first cold supply line; and the first hot return line.
10. The cooling arrangement of claim 9, wherein the first cold supply line and the first hot return line are connected to a secondary cooling system for the rack.
11. The cooling arrangement of claim 9, further comprising: the second cold supply line; and the second hot return line; wherein the first cold supply line, the second cold supply line, the first hot return line and the second hot return line are connected to a secondary cooling system for the rack.
12. The cooling arrangement of claim 1, wherein each one of the first and second air-liquid heat exchanger units is configured to reduce a temperature of the air expelled from the rack to less than a maximum rated air temperature when the other one of the first and second air-liquid heat exchanger units is taken out of service.
13. The cooling arrangement of claim 1, further comprising a pair of hinges mounted on a lateral side of the first frame, the hinges being adapted for pivotally mounting the cooling arrangement on the rack.
14. The cooling arrangement of claim 1, further comprising a temperature sensor mounted on an external face of the second air-liquid heat exchanger unit and adapted to transmit a temperature of air having flowed through the first and second air-liquid heat exchanger units to a remote monitoring device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the present technology, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
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(11) It should also be noted that, unless otherwise explicitly specified herein, the drawings are not to scale.
DETAILED DESCRIPTION
(12) The examples and conditional language recited herein are principally intended to aid the reader in understanding the principles of the present technology and not to limit its scope to such specifically recited examples and conditions. It will be appreciated that those skilled in the art may devise various arrangements that, although not explicitly described or shown herein, nonetheless embody the principles of the present technology and are included within its spirit and scope.
(13) Furthermore, as an aid to understanding, the following description may describe relatively simplified implementations of the present technology. As persons skilled in the art would understand, various implementations of the present technology may be of a greater complexity.
(14) In some cases, what are believed to be helpful examples of modifications to the present technology may also be set forth. This is done merely as an aid to understanding, and, again, not to define the scope or set forth the bounds of the present technology. These modifications are not an exhaustive list, and a person skilled in the art may make other modifications while nonetheless remaining within the scope of the present technology. Further, where no examples of modifications have been set forth, it should not be interpreted that no modifications are possible and/or that what is described is the sole manner of implementing that element of the present technology.
(15) Moreover, all statements herein reciting principles, aspects, and implementations of the present technology, as well as specific examples thereof, are intended to encompass both structural and functional equivalents thereof, whether they are currently known or developed in the future.
(16) In an aspect, the present technology reduces or eliminates the problems related to the stratification of the airflow temperature expelled from air-liquid heat exchangers. Two (2) equivalent air-liquid heat exchangers are mounted in series on a rack so that air expelled from the rack by fans mounted within the rack flow through both air-liquid heat exchangers. The air-liquid heat exchangers are mounted in anti-parallel fashion. For instance, a cold liquid such as water is fed to a first air-liquid heat exchanger though a top-mounted inlet and flows through horizontal parallel conduits until it reaches a bottom-mounted outlet. Air expelled from the rack and flowing through the first air-liquid heat exchanger does have a stratified temperature pattern. However, the same air flows through a second air-liquid heat exchanger having an anti-parallel stance from the first air-liquid heat exchanger. Cold water or another cooling liquid is fed to a bottom-mounted inlet of this second air-liquid heat exchanger and flows through horizontal parallel conduits until it reaches a top-mounted outlet. In this way, hotter air strata expelled from the first air-liquid heat exchanger are exposed to those of the horizontal parallel conduits of the second air-liquid heat exchanger that are closest to the bottom-mounted inlet. Airflow expelled from the second air-liquid heat exchanger thus has a substantially homogeneous temperature pattern. A combination of the two air-liquid heat exchangers has a thickness as measured along the path of the airflow that is less than that of a conventional multi-flow air-liquid heat exchanger, as illustrated on
(17) With these fundamentals in place, we will now consider some non-limiting examples to illustrate various implementations of aspects of the present technology.
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(19) The first air-liquid heat exchanger 100.sub.A is mounted to the server rack 10 so that heated air expelled from the server rack 10 by the one or more fans 12 flows through the first air-liquid heat exchanger 100.sub.A. The first air-liquid heat exchanger 100.sub.A comprises a first frame 102.sub.A, a first liquid inlet 106.sub.A mounted to the first frame 102.sub.A for receiving liquid from a cold supply line, a first liquid outlet 108.sub.A mounted to the first frame 102 for returning liquid to a hot return line, and a first continuous internal conduit 104.sub.A. The first continuous internal conduit 104.sub.A forms a first plurality of interconnected parallel sections 110.sub.A (only some are shown) extending within the first frame 102.sub.A. Examples of the cold supply line and of the hot return line are shown on later Figures.
(20) The first continuous internal conduit 104.sub.A connects the first liquid inlet 106.sub.A to the first liquid outlet 108.sub.A. In more details, a first one of the first plurality of interconnected parallel sections 110.sub.A is connected to the first liquid inlet 106.sub.A. Then, each one of the first plurality of interconnected parallel sections 110.sub.A except a last one is connected to a next one of the first plurality of interconnected parallel sections 110.sub.A via one of a first plurality of U-shaped sections 112.sub.A of the first continuous internal conduit 104.sub.A. The last one of the first plurality of interconnected parallel sections 110.sub.A is connected to the first liquid outlet 108.sub.A.
(21) The second air-liquid heat exchanger 100.sub.B is mounted to the first air-liquid heat exchanger 100.sub.A so that air having flowed through the first air-liquid heat exchanger 100.sub.A flows through the second air-liquid heat exchanger 100.sub.B. The second air-liquid heat exchanger 100.sub.B comprises a second frame 102.sub.B, a second liquid inlet 106.sub.B mounted to the second frame 102.sub.B and adapted to receive liquid from the same cold supply line or from another cold supply line, a second liquid outlet 108.sub.B mounted to the second frame 102.sub.B and adapted to return liquid to the same hot return line or to another hot return line, and a second continuous internal conduit 104.sub.B forming a second plurality of interconnected parallel sections 110.sub.B (only some are shown) extending within the second frame 102.sub.B.
(22) The second continuous internal conduit 104.sub.B connects the second liquid inlet 106.sub.B to the second liquid outlet 108.sub.B. In more details, a first one of the second plurality of interconnected parallel sections 110.sub.B is connected to the second liquid inlet 106.sub.B. Then, each one of the second plurality of interconnected parallel sections 110.sub.B except a last one is connected to a next one of the second plurality of interconnected parallel sections 110.sub.B via one of a second plurality of U-shaped sections 112.sub.B of the second continuous internal conduit 104.sub.B. The last one of the second plurality of interconnected parallel sections 110.sub.B is connected to the second liquid outlet 108.sub.B. The first and second air-liquid heat exchangers (100.sub.A, 100.sub.B) are assembled in an anti-parallel configuration in the sense that liquid flows in opposite directions in their respective liquid parallel sections (110A, 110B).
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(24) The first and second air-liquid heat exchangers 100.sub.A and 100.sub.B are mounted to the server rack 10 so that the first frame 102.sub.A is parallel and adjacent to the second frame 102.sub.B. One of the first plurality of interconnected parallel sections 110.sub.A of the first continuous internal conduit 104.sub.A nearest to the first liquid inlet 106.sub.A is proximate one of the second plurality of interconnected parallel sections 110.sub.B of the second continuous internal conduit 104.sub.B nearest to the second liquid outlet 108.sub.B. Otherwise stated, among the first plurality of interconnected parallel sections 110.sub.A, the one interconnected parallel section 110.sub.A that is closest to the first liquid inlet 106.sub.A is also the one interconnected parallel section 110.sub.A that is closest to the one interconnected parallel section 110.sub.B that is closest to the second liquid outlet 108.sub.B.
(25) The one of the first plurality of interconnected parallel sections 110.sub.A of the first continuous internal conduit 104.sub.A nearest to the first liquid inlet 106.sub.A and the one of the second plurality of interconnected parallel sections 110.sub.B of the second continuous internal conduit 104.sub.B nearest to the second liquid outlet 108.sub.B may be directly facing each other when viewed in a general direction of an airflow expelled from the server rack 10. Alternatively, one of these first parallel sections 110.sub.A or 110.sub.B may be positioned slightly higher or lower than the other. Precise placement of the one of the first plurality of interconnected parallel sections 110.sub.A of the first continuous internal conduit 104.sub.A nearest to the first liquid inlet 106.sub.A in relation to the proximate one of the second plurality of interconnected parallel sections 110.sub.B of the second continuous internal conduit 104.sub.B nearest to the second liquid outlet 108.sub.B may depend on the construction of the first and second air-liquid heat exchangers 100.sub.A and 100.sub.B and on manufacturing tolerances. Minor variations on the placement of the parallel sections 110.sub.A and 110.sub.B within the cooling arrangement 300 are not expected to have a significant impact on the cooling performance.
(26) Given any one of these configurations, a topmost strata of the airflow expelled from the server rack 10 flows within the first air-liquid heat exchanger 100.sub.A around its topmost interconnected parallel sections 110.sub.A in which the liquid flowing through the continuous internal conduit 104.sub.A is coolest, being closest to the first liquid inlet 106.sub.A. The topmost strata of the airflow then flows within the second air-liquid heat exchanger 100.sub.B around its topmost interconnected parallel sections 110.sub.B in which the liquid flowing through the continuous internal conduit 104.sub.B is warmest, being closest to the second liquid outlet 108.sub.B. Conversely, a bottommost strata of the airflow expelled from the server rack 10 flows within the first air-liquid heat exchanger 100.sub.A around its bottommost interconnected parallel sections 110.sub.A in which the liquid flowing through the continuous internal conduit 104.sub.A is warmest, being closest to the first liquid outlet 108.sub.A. The bottommost strata of the airflow then flows within the second air-liquid heat exchanger 100.sub.B around its bottommost interconnected parallel sections 110.sub.B in which the liquid flowing through the continuous internal conduit 104.sub.B is coolest, being closest to the second liquid inlet 106.sub.B. An equivalent result may be obtained by positioning the first liquid inlet 106.sub.A and the second liquid outlet 108.sub.B at the bottom of the cooling arrangement 300, also positioning the first liquid outlet 108.sub.A and the second liquid inlet 106.sub.B at the top of the cooling arrangement 300. Rotating the cooling arrangement 300 so that the interconnected parallel sections 110.sub.A and 110.sub.B extend vertically is also contemplated.
(27) This effect is spread to all strata of the airflow, each of which gradually receive less cooling from the first air-liquid heat exchanger 100.sub.A along their distribution from the topmost strata toward the bottommost strata, gradually receiving more cooling from the second air-liquid heat exchanger 100.sub.B along the same distribution.
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(29) The fan or fans 12 contained within each server housing 502 provide forced air cooling to the equipment mounted in the server housings 502 and generate an airflow directed toward the corresponding cooling arrangements 350. Within each cooling arrangement 350, each one of the first and second dual-flow air-liquid heat exchangers 300.sub.A and 300.sub.B may be configured to provide sufficient redundancy of the cooling capacity, each one of the first and second dual-flow air-liquid heat exchangers 300.sub.A and 300.sub.B being able to reduce a temperature of the air expelled from the rack 10 or 500 to less than a maximum rated air temperature to maintain a safe operating temperature of the corresponding server housing 502 on which it is mounted when the other one of the first and second dual-flow air-liquid heat exchangers 300.sub.A and 300.sub.B is taken out of service for maintenance or as a result from an equipment failure.
(30) The server rack 500 may also include a secondary cooling system 504 mounted on its lateral side. The secondary cooling system 504 may include one or more of a liquid cooling system or a two-phase cooling system including waterblocks, cold plates and/or evaporators and liquid condensers (not shown) mounted on heat-generating components (not shown) within the server rack 500.
(31) On
(32) As best seen on
(33) As illustrated, a first portion of the first plurality of interconnected parallel sections is located in a first plane (vertical dashed line 316.sub.A) within the first frame 302.sub.A and a second portion of the first plurality of interconnected parallel sections is located in a second plane (vertical dashed line 318.sub.A) within the first frame 302.sub.A, the second plane 318.sub.A being parallel to the first plane 316.sub.A. Conversely, a first portion of the third plurality of interconnected parallel sections is located in the second plane 318.sub.A within the first frame 302.sub.A and a second portion of the third plurality of interconnected parallel sections is located in the first plane 316.sub.A within the first frame 302.sub.A. The third continuous internal conduit 314.sub.A and the first continuous internal conduit 304.sub.A, both change between the first plane 316.sub.A and the second plane 318.sub.A at a crossing point 324.sub.A. Variants of the first dual-flow air-liquid heat exchanger 300.sub.A may include one or more crossing points 324.sub.A and may alternatively have no such crossing point.
(34) Likewise, a first portion of the second plurality of interconnected parallel sections is located in a third plane (vertical dashed line 316.sub.B) within the second frame 302.sub.B and a second portion of the second plurality of interconnected parallel sections is located in a fourth plane (vertical dashed line 318.sub.B) within the second frame 302.sub.B, the fourth plane 318.sub.B being parallel to the third plane 316.sub.B. Conversely, a first portion of the fourth plurality of interconnected parallel sections is located in the fourth plane 318.sub.B within the second frame 302.sub.B and a second portion of the fourth plurality of interconnected parallel sections is located in the third plane 316.sub.B within the second frame 302.sub.B. The fourth continuous internal conduit 314.sub.B and the second continuous internal conduit 304.sub.B, both change between the third plane 316.sub.B and the fourth plane 318.sub.B at a crossing point 324.sub.B. Variants of the second dual-flow air-liquid heat exchanger 300.sub.B may include one or more crossing points 324.sub.B and may alternatively have no such crossing point. The first and second dual-flow air-liquid heat exchangers 300.sub.A, 300.sub.B of the cooling arrangement 350 may have different numbers of crossing points 324.sub.A or 324.sub.B.
(35) As best seen on
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(37) Also shown on
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(39) The same airflow immediately reaches the second dual-flow air-liquid heat exchanger 300.sub.B. Cold water is received at the bottom of the second dual-flow air-liquid heat exchanger 300.sub.B, also at a temperature of about 25 degrees. Lower strata 412 of the airflow, which have been cooled to a limited extent to about 37 degrees when flowing through the dual-flow first air-liquid heat exchanger 300.sub.A, receive maximum cooling from the dual-flow second air-liquid heat exchanger 300.sub.B and reach a temperature of about 30 degrees. Upper strata 410 of the airflow, which have been cooled to a larger extent to about 30 degrees when flowing through the first dual-flow air-liquid heat exchanger 300.sub.A, receive a modest level of cooling from the second dual-flow air-liquid heat exchanger 300.sub.B to also reach a temperature of about 29 degrees. As a result, the same airflow having passed through the second dual-flow air-liquid heat exchanger 300.sub.B has a substantially homogeneous temperature profile and all strata of the airflow expelled from the cooling arrangement 350 in a zone 408 are at a substantially uniform temperature of about 30 degrees. The water also reaches about 29 degrees the top of the second dual-flow air-liquid heat exchanger 300.sub.B.
(40) Referring again to
(41) While the above-described implementations have been described and shown with reference to particular steps performed in a particular order, it will be understood that these steps may be combined, sub-divided, or re-ordered without departing from the teachings of the present technology. At least some of the steps may be executed in parallel or in series. Accordingly, the order and grouping of the steps is not a limitation of the present technology.
(42) It should be expressly understood that not all technical effects mentioned herein need to be enjoyed in each and every embodiment of the present technology.
(43) Modifications and improvements to the above-described implementations of the present technology may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present technology is therefore intended to be limited solely by the scope of the appended claims.