BRAKE MODULE FOR A MAGNETICALLY SUSPENDABLE VEHICLE
20220024320 · 2022-01-27
Inventors
- Luc Johan Ries DE GOEIJ ('s-Gravenhage, NL)
- Marinus Wilhelmus Eliza VAN DER MEIJS ('s-Gravenhage, NL)
- Bauke Jan Kooger (Rotterdam, NL)
Cpc classification
B60L13/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60L13/00
PERFORMING OPERATIONS; TRANSPORTING
E01B25/30
FIXED CONSTRUCTIONS
Abstract
Therefore, a first aspect provides a brake module for a magnetically suspended vehicle. The brake module comprising a first magnetically active brake element coupled to a first brake magnet actuator comprised by the brake module. The first brake magnet actuator is arranged to control the first magnetically active element to provide a first magnetic brake field of a pre-determined magnitude at a first pre-determined location relative to the brake module, of which first magnetic brake field the first field lines are, in use, substantially horizontal and substantially perpendicular to a direction of travel of the vehicle. By providing an Eddy current brake having magnetic field components that are substantially horizontally oriented, influence of magnetic forces excited by the Eddy currents generated on the (vertical) suspension are reduced and preferably minimised.
Claims
1. A control arrangement for a magnetically suspended vehicle, comprising: a first brake module comprising a first magnetically active brake element and a first brake magnet actuator coupled to the first magnetically active brake element to control the first magnetically active brake element to provide a first magnetic brake field of a pre-determined magnitude at a first pre-determined location relative to the brake module; and a first lateral control module comprising a first magnetically active control element and a first control magnet actuator coupled to the first magnetically active control element to control the first magnetically active control element to provide a first magnetic control field of a pre-determined magnitude at a first pre-determined location relative to the control module; wherein the first magnetic brake field and the first magnetic control field are, in use, at the location of the magnetically active elements, substantially perpendicular to an intended direction of travel of the vehicle.
2. The control arrangement according to claim 1, wherein the first brake module is arranged to interact with a first brake track for providing a braking force and the first lateral control module is arranged to interact with a first control track for controlling a control distance between the first lateral control module and the first control track, the control distance being preferably within a pre-determined range.
3. The control arrangement according to claim 1, wherein: the first magnetically active brake element comprises a first permanent magnet and the brake magnet actuator is arranged to control movement of first permanent magnet in a direction substantially perpendicular to an intended direction of travel of the vehicle; and the first magnetically active control element comprises an electromagnet and the control magnet actuator is arranged to control a current provided to the electromagnet.
4. The control arrangement according to claim 1, wherein: the first magnetically active brake element comprises a first electromagnet and the brake magnet actuator is arranged to control a current provided to the electromagnet; and the first magnetically active control element comprises an electromagnet and the control magnet actuator is arranged to control a current provided to the electromagnet.
5. The control arrangement according to claim 2, further comprising a control processor arranged to control the first magnetically active brake module to have an interaction between the first magnetically active brake element and the first brake track provide a pre-determined braking force on the control arrangement relative to the first brake track.
6. The control arrangement according to claim 2, further comprising a control processor arranged to control the first magnetically active control module, based on the control of the first magnetically active brake module, to maintain the control distance within the pre-determined range.
7. The control arrangement according to claim 1, further comprising: a second brake module comprising a second magnetically active brake element and a second brake magnet actuator coupled to the second magnetically active brake element to control the second magnetically active brake element to provide a second magnetic brake field of a pre-determined magnitude at a second pre-determined location relative to the brake module; and a second lateral control module comprising a second magnetically active control element and a second control magnet actuator coupled to the second magnetically active control element to control the second magnetically active control element to provide a second magnetic control field of a pre-determined magnitude at a second pre-determined location relative to the control module; wherein: the second magnetic brake field and the second magnetic control field are, in use, at the location of the magnetically active elements, substantially perpendicular to a direction of travel of the vehicle; and the second lateral control module is provided opposite to the first lateral control module such that second poles of second magnetically active elements from which the second fields debouch face away from first poles of first magnetically active elements from which the first field debouch.
8. The control arrangement according to claim 7, wherein the first magnetically active brake element comprises a first electromagnetic and the brake magnet actuator is arranged to control a current provided to the electromagnetic and wherein the control processor is arranged to: receive switch information on a switch in a guiding track along which the vehicle is traveling, the guiding track comprising the first brake track and the first control track at a first side of the guiding track and a second brake track and a second control track at a second side of the guiding track; operate control module at a side corresponding to the direction information for controlling the control distance within the pre-determined range; and receive direction information on a direction to take upon approaching the switch; wherein the control processor is further arranged to, upon receiving a braking signal, operate the brake module in accordance with the braking signal; and adjust operation of the control module at the side corresponding to the direction information for controlling the control distance within the pre-determined range.
9. The control arrangement according to claim 8, wherein the control processor is further arranged to, upon arrival at the switch, deactivate the control module at the side not corresponding to the direction information.
10. A vehicle arranged to be magnetically suspendable relative to at least one suspension rail comprised by a transportation infrastructure, the vehicle comprising a control arrangement according to claim 1.
11. A transportation infrastructure arranged for transportation of a vehicle according to claim 10, the transportation infrastructure providing a guiding track arranged to provide guidance to the vehicle, the infrastructure comprising: the suspension rail; a braking track comprising a braking rail provided along the guiding track, the braking rail being arranged to engage with the brake module; a control track comprising a control rail provided along the guiding track, the control rail being arranged to engage with the control module.
12. The transportation infrastructure according to claim 11, wherein the braking track comprises a brake rail comprising metal and the control track comprises a control rail comprising metal.
13. The transportation infrastructure according to claim 12, wherein at least one of the brake rail and the control rail comprise air gaps.
14. The transportation infrastructure according to claim 13, wherein the air gaps are distributed over the length of the at least one of the brake rail and the control rail.
15. The transportation infrastructure according to claim 13, wherein the air gaps are open at three adjacent outer surfaces of the at least one of the brake rail and the control rail.
16. The transportation infrastructure according to claim 12, wherein the at least one of the brake rail and the control rail comprises a first metal elongate support member and metal strips extending from a first the elongate support member at a first side of the metal strips in a direction perpendicular to the length of the elongate support member.
17. The transportation infrastructure according to claim 16, further comprising a second metal elongate support member provided parallel to the first metal elongate support member and connected to the metal strips at a second side opposite to the first side.
18. The transportation infrastructure according to claim 16, further comprising second metals strips extending from the first elongate support member at a second side of the first elongate support member opposite to the first side of the first elongate support member and extending substantially perpendicular relative to the length of the first elongate support member.
19. The transportation infrastructure according to claim 13, wherein the air gaps have an elongate shape.
20. The transportation infrastructure according to claim 19, wherein the air gaps are oriented substantially horizontal relative to the elongate support member.
21. The transportation infrastructure according to claim 19, wherein the air gaps are oriented substantially vertical relative to the elongate support member.
22. The transportation infrastructure according to claim 21, wherein multiple adjacent air gaps are provided in a direction substantially perpendicular to the length of the at least one of the brake rail and the control rail.
23. The transportation infrastructure according to claim 19, wherein the air gaps are oriented under an angle relative to the elongate support member.
24. The transportation infrastructure according to claim 12, wherein at least one of the brake rail and the control rail comprises a solid elongate element.
25. The transportation infrastructure according to claim 12, wherein at least one of the brake rail and the control rail comprises multiple components arranged in a layered structure, wherein the layers are oriented horizontally.
26. The transportation infrastructure according to claim 12, wherein the brake rail comprises multiple vertically oriented components.
27. The transportation infrastructure according to claim 26, wherein the components are arranged in a layered structure parallel to the intended direction of movement of the vehicle.
28. (canceled)
29. The transportation infrastructure according to claim 25, wherein at least two components comprise materials having different magnetic and/or electrical and/or conductive properties.
30. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The various aspects and implementations thereof will now be discussed in further detail in conjunction with drawings. In the drawings,
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION
[0027]
[0028] In the tube 110, a carriage 160 is provided as a vehicle. The carriage 160 may be arranged for carrying people, goods, both, other or a combination thereof. The carriage 160 is connected to a bogie 140 as a basis for suspending the carriage 160. Between the bogie 140 and the carriage, suspension points may be provided, comprising a first air spring 172 and a second air spring 174. Additional air springs may be provided; alternatively or additionally, other types of springs or dampeners may be used. The bogie 140 is preferably elongate—as well as the carriage 160—and at corners and in between front and rear ends of the bogie 140 and the carriage 160, additional air springs may be provided.
[0029] The bogie 140 is provided with several magnetically active elements to enable safe, comfortable and efficient control over movement of the carriage 160. At the top of the bogie 140, a first magnetically active suspension element 142 and a second magnetically active suspension element 144 are provided.
[0030] The magnetically active suspension elements engage with the suspension rails; the first magnetically active suspension element 142 engages with the first suspension rail 112 and the second magnetically active suspension element 144 engages with the second suspension rail 114. In this sense, engaging means that the magnetically active suspension elements provide a magnetic field that provides a magnetic force that attracts the bogie 140 with the carriage 160 to the suspension rails and provides suspension.
[0031] At the sides of the bogie 140, a first magnetically active guide element 152 and a second magnetically active guide element 154 are provided. The magnetically active guide elements engage with the guide rails; the first magnetically active guide element 152 engages with the first guide rail 122 and the second magnetically active guide element 154 engages with the second guide rail 154. In this sense, engaging means that the magnetically active guide elements provide a magnetic field that provides a magnetic force that attracts or dispels the bogie 140 with the carriage 160 to or from the guide rails and provides guidance to the bogie 140 with the carriage 160. More in particular, operation of the magnetically active guide elements allows for controlling the lateral position of the carriage 160 in the tube 110, in a substantially horizontal direction perpendicular to a direction of movement of the carriage 160. Multiple magnetically active guide elements may be provided in line on the bogie 140, at each side of the bogie 140.
[0032] At the sides of the bogie 140, a first magnetically active brake element 162 and a second magnetically active brake element 164 are provided. The magnetically active brake elements engage with the brake rails; the first magnetically active brake element 162 engages with the first brake rail 132 and the second magnetically active brake element 164 engages with the second brake rail 134. In this sense, engaging means that the magnetically active brake elements provide a magnetic field that is intended to create Eddy currents in the brake rails. The magnetically active brake elements and the brake rails thus constitute Eddy current brakes. Multiple magnetically active brake elements may be provided in line on the bogie 140, at each side of the bogie 140.
[0033]
[0034] The currents thus generated, provide magnetic fields as indicated in
[0035] As shown by
[0036] When the magnetically active brake elements are operated, a magnetic force is excited, interacting between the magnetically active brake elements and thus the carriage on one hand and the brake rails on the other hand.
[0037] With the field lines of the field provided by the magnetically active brake elements, any force due to the interaction between the magnetically active brake elements and the brake rails is in this embodiment perpendicular to the suspension force. Hence by virtue of their orthogonal orientation, braking is independent from suspension, which enhances safety.
[0038]
[0039]
[0040]
[0041] The permanent magnet 410 may be translated perpendicularly to the direction of movement; in another embodiment, the permanent magnet 410 is moved towards the first brake rail 132 in another direction, yet having a component perpendicular to the direction of movement of the vehicle 160. In yet another embodiment, the permanent magnet 410 is brought towards the first brake rail 132 via another movement. In this way, the magnetic field strength at the location of the first brake rail 132 is controlled, thus controlling the brake force.
[0042]
[0043] The magnetic force provided at a pre-determined distance to the brake rails may depend on various parameters. Hence, control of the movement of the permanent magnet 410 or of the current provided to the electromagnet 450 may be executed based on different control parameters. In one embodiment, a control parameter is the braking force applied. Other control parameters may be acceleration, jerk—or limitation thereof —, vehicle speed, position relative to an obstacle, vehicle geometry like position relative to a bend, other, or a combination thereof. To this end, the bogie 140 may comprise several sensors, including, but not limited to, speed sensors, gyroscopes, accelerometers, other, or a combination thereof, providing input to the bogie controller 146.
[0044] Upon operation of the Eddy current brake, the magnetically active brake elements are pushed away from the brake rails. At linear stretches, with brake rails provided at both sides of the tube 110, forces compensate one another at opposite lateral sides of the bogie 140. However, at switches of a track, brake rails may not be present at both sides of the tube 110. This is depicted in
[0045]
[0046] In order to properly follow the curved trajectory, second magnetically active guide element 154 is actuated. In this example, two second magnetically active guide elements are provided, at a leading side of the carriage 160—or actually, the bogie 140—and at a trailing side of the carriage 160 or the bogie 140. Two second magnetically active guide elements are activated such that the centrifugal force is countered, which results in the carriage 160 following the depicted curved trajectory.
[0047]
[0048] As in the middle of the switch, the first brake rail 122 is not present, at least one of the first lateral force 532 and second lateral force 532′ are not compensated by actuation of magnetically active brake elements at the left side of the vehicle. Hence, in the switch 500, during operation of the horizontal Eddy current brake, the repelling force due to operation of the Eddy current brake needs to be compensated by further actuation of the second magnetically active guide elements.
[0049] The bogie control unit 146 (
[0050] Furthermore, the bogie control unit 146 is arranged to control the magnetically active guide elements to compensate for a force acting on the bogie 140 by virtue of operating the magnetically active brake elements in a braking action. Actuating the magnetically active brake elements results in a braking force acting opposite to the direction of movement of the bogie 140 and the carriage 160, but also in a force pushing the magnetically active brake elements away from an adjacent brake rail. Such force may be countered by operating the magnetically active guide elements, for example to maintain distance between the bogie 140 and the guiding tracks or the wall of the tube 110 within a pre-determined range. Furthermore, the magnetically active brake elements may be used to push the bogie 140 with the carriage 160 away from the brake rail.
[0051] In the examples above, the transport infrastructure has been presented as comprising three types of rails, for suspension, guiding and braking. This constellation allows for optimising materials and further constructions of the rails for each purpose. The suspension rails are preferably manufactured from a ferromagnetic material to provide a significant magnetic force between the magnetically active suspension elements and the suspensions rails.
[0052] It is preferred that a low amount of Eddy currents is generated in the suspension rails that may reduce the effective forces and may lead to drag and loss of energy. This is in particular the case if the suspension rails are also use for propulsion of the vehicle with the bogie 140 and the carriage 160. Ensuring low Eddy currents may be effectuated by providing the suspension rails in a layered structure, in which the layers are provided parallel to the orientation of the suspension field excited by the magnetically active suspension elements. Between the layers, an electrically insulation layer may be provided.
[0053] The brake rails are preferably provided such that an exciting magnetic field creates significant Eddy currents, but relatively low magnetic interaction as a result of the Eddy currents. Hence, a layered structure is not preferred—or in any case not a layered structure in which layers are parallel to the orientation of the braking field. However, layers may be oriented perpendicularly relative to the braking field excited by the magnetically active brake elements. Hence, the brake currents are preferably provided in a non-ferromagnetic material like copper or aluminium. In one embodiment, material comprised by the brake rails at a specific location may be chosen dependent on an expected speed at the specific location. High-conductivity material is preferred at higher speeds and low-conductivity material is preferred at lower speeds.
[0054] As for the guide rails, a ferromagnetic material is preferred. Furthermore, as Eddy currents are preferably kept low, a layered structure is preferred, with layers provided parallel to the orientation of the guiding field. Since the guiding field is substantially perpendicularly oriented relative to the suspension field, it is rather difficult to use one and the same rails for guiding and suspension—though this is not excluded as an option; efficiency may be obtained by providing layers under an angle with mutually orthogonally oriented field. Such angle is preferably 45°, but may be between 30° and 60° with either field orientation.
[0055]
[0056] The first suspension rail 112 further comprises a second layer 612 of a diamagnetic material like copper, lead, other, or a combination thereof. The first suspension rail 112 further comprises a third layer 614 of a ferromagnetic material like steel, iron, cobalt, nickel, other, or a combination thereof. It is noted that for all layers, particular alloys may be used. A fourth layer 616 comprises again one or more paramagnetic materials and a fifth layer 618 comprises again one or more diamagnetic materials. It is noted that various options may be envisaged in combining layers of ferromagnetic material and layers comprising other materials in any number of layers of any thickness.
[0057]
[0058] Also indicated in
[0059] Various further options may be envisaged, in which a part of the first suspension rail 112 close to the electromagnet 450 comprises more layers of diamagnetic and/or paramagnetic material. Further away, from the electromagnet 450, the first suspension rail may comprise more layers of ferromagnetic material. In this embodiment, the further electromagnet or the first magnetically active suspension element 142 more in general, is provided below the left side of the first suspension rail 120 as depicted in
[0060] Use of different and multiple paramagnetic and/or diamagnetic materials in various layers is a preferred embodiment, as the braking effect by using different materials varies depending on the velocity of the carriage. Hence, providing multiple layers of different paramagnetic and/or diamagnetic materials in shared brake and suspension rails or in dedicated brake rails provide optimal braking over a wide range of the velocity of the carriage 160.
[0061] In another embodiment, the braking rail 112 as depicted by
[0062] In another embodiment, one rail at each side of the tube 110 is shared for guiding and braking. In such embodiment, braking may be executed by providing magnetically active brake elements under an angle relative to magnetically active guide elements, in combination with a rail as depicted by
[0063]
[0064] In yet another embodiment, the various materials of the first brake rail 132 or the first suspension rail 112—and the second brake rail 134 and the second suspension rail 114—are stacked in the direction of movement.
[0065]
[0066] At a side of the elongate body opposite to the side from which the first metal strips 712 extend, second metal strips 714 extend in a direction perpendicular to the length of the elongate support member 702 and in a direction opposite to the direction to which the first metal strips extend.
[0067] The elongate body 702, the first metal strips 712 and the second metal strips 714 are preferably provided in one and the same material, such that the first brake rail 132 may be manufactured from one piece of material by sawing, milling, grinding, other or a combination thereof to form the air gaps between the first metal strips. In another embodiment, the first strips 712, the second strips 714 and the elongate support member 702 may comprise different materials.
[0068] In one embodiment, two, three, four or more different materials are used for the first strips 712 and the second strips 714. In this embodiment, every second, third, fourth or nth strip is made from the same material or from the same compound like an alloy. The various different metals may be chosen from the same set of metals as discussed in conjunction with
[0069] In another embodiment, that may be combined with any other embodiment of the first brake rail 132, the width of the air gaps is substantially equal to the width of the first metal strips 712 and the second metal strips 714, measured along the length of the elongate support member 702. In yet another embodiment, the width of the air gap is smaller or larger than the width of the first metal strips 712 and the second metal strips 714, measured along the length of the elongate support member 702.
[0070] In again another embodiment, the width of the air gaps and/or the width of the first metal strips 712 and the second metal strips 714, measured along the length of the elongate support member 702 may be varied along the length of the elongate support member 702. The variation may be periodically, incrementing, decrementing, random, or any combination thereof.
[0071] In
[0072]
[0073]
[0074]
[0075] In the embodiments discussed above, embodiments with one to two sets of strips and one to two sets of air gaps are discussed. It is noted that also embodiments may be envisaged with multiple layers of air gaps provided parallel to one or more elongate support bodies provided substantially parallel to the length of the first brake rail 132. In one particular embodiment, four to ten elongate support bodies are provided parallel to one another and connected by means of studs as metal strips. The resulting first brake rail 132 may have air gaps oriented parallel to the elongate support bodies rather than perpendicular to the elongate support bodies, stacked in a direction perpendicular to the elongate support bodies.
[0076] In the description above, it will be understood that when an element such as layer, region or substrate is referred to as being “on” or “onto” another element, the element is either directly on the other element, or intervening elements may also be present. Also, it will be understood that the values given in the description above, are given by way of example and that other values may be possible and/or may be strived for.
[0077] Furthermore, the invention may also be embodied with less components than provided in the embodiments described here, wherein one component carries out multiple functions. Just as well may the invention be embodied using more elements than depicted in the Figures, wherein functions carried out by one component in the embodiment provided are distributed over multiple components.
[0078] It is to be noted that the figures are only schematic representations of embodiments of the invention that are given by way of non-limiting examples. For the purpose of clarity and a concise description, features are described herein as part of the same or separate embodiments, however, it will be appreciated that the scope of the invention may include embodiments having combinations of all or some of the features described.
[0079] The word ‘comprising’ does not exclude the presence of other features or steps than those listed in a claim. Furthermore, the words ‘a’ and ‘an’ shall not be construed as limited to ‘only one’, but instead are used to mean ‘at least one’, and do not exclude a plurality.
[0080] A person skilled in the art will readily appreciate that various parameters and values thereof disclosed in the description may be modified and that various embodiments disclosed and/or claimed may be combined without departing from the scope of the invention.
[0081] It is stipulated that the reference signs in the claims do not limit the scope of the claims, but are merely inserted to enhance the legibility of the claims.