SYSTEMS FOR WINCH ROPE INTERFACES AND RECOVERY RIGGING MOUNTABLE TO A WINCH FAIRLEAD AND/OR VEHICLE BUMPER
20220024735 · 2022-01-27
Inventors
Cpc classification
B66D1/00
PERFORMING OPERATIONS; TRANSPORTING
B66D1/38
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66D1/36
PERFORMING OPERATIONS; TRANSPORTING
B66D1/00
PERFORMING OPERATIONS; TRANSPORTING
B66D1/38
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Methods, apparatus, and systems are provided for rigging interfaces couple to winch cable terminals that protect outer surfaces of fairleads and rigging devices as connections between objects. In one example, a rigging interface may include curved surfaces adapted to nest against a fairlead. In another example, a rigging device may have one or more removable elements allowing for coupling of the device to other objects.
Claims
1. A rigging device, comprising: a base including an upper section and lower section separated from one another by a gap, the upper and lower sections each extending from a front-facing surface to a rear-facing surface of the base, where the rear-facing surface is curved and adapted to nest against a front surface of a fairlead of a winch, and where the front-facing surface includes a vertical wall extending across the gap and coupling the upper section to the lower section; a first vertical extension extending between the upper section and lower section, at a first end of the base including the vertical wall; and a second vertical extension extending between the upper section and lower section at a second end of the base not including the vertical wall.
2. The rigging device of claim 1, wherein the vertical wall only extends across a portion of the front-facing surface.
3. The rigging device of claim 1, wherein each of the upper section and lower section includes a planar, inner surface, the inner surface of the upper section separated from the inner surface of the lower section by the gap and further comprising curved surfaces formed between the inner surface and side surfaces of each of the upper section and lower section.
4. The rigging device of claim 1, wherein the second vertical extension is removable from the base via an aperture extending through an entirety of the upper section.
5. A system for a vehicle, comprising: a bumper of the vehicle including a mounting point; a winch mounted behind the bumper and including a fairlead mounted to a front of the winch, the fairlead spaced away from the mounting point; and a rigging device including: a first end including a first mounting interface adapted to couple with the mounting point; a curved, inner surface shaped to nest against a front surface of the fairlead; and a second end including a second mounting interface adapted to couple to a cable of the winch.
6. The system of claim 5, wherein the inner surface extends between the first end and second end and is formed on two horizontal sections of the rigging device separated from one another via a gap.
7. The system of claim 6, wherein the first end has a removable vertical extension adapted to thread through a mounting point positioned in the gap between the two horizontal sections of the rigging device.
8. The system of claim 7, wherein the removable vertical extension has a threaded end that mates with threaded apertures in the two horizontal sections of the rigging device.
9. The system of claim 8, wherein the removable vertical extension includes a bolt head at an opposite end from the threaded end, enabling the manual rotation of the vertical extension.
10. The system of claim 5, wherein the second mounting interface has a non-removable vertical extension adapted to be permanently coupled to the cable of the winch.
11. The system of claim 5, wherein the fairlead is a hawse fairlead including an opening formed by a continuous curved surface, where the inner surface is shaped to nest against a top and bottom portion of the continuous curved surface.
12. The system of claim 5, wherein the fairlead is a roller fairlead including a pair of horizontal rollers and a pair of vertical rollers, where the inner surface is shaped to nest against the pair of horizontal rollers.
13. The rigging device of claim 1, wherein the rear-facing surface includes a plurality of protrusions.
14. The rigging device of claim 13, wherein the plurality of protrusions are composed of at least one of rubber and plastic.
15. The rigging device of claim 1, wherein the vertical wall only extends across a left portion of the front-facing surface.
16. The rigging device of claim 3, wherein the gap is a distance such that a cable concurrently contacts the inner surface of the upper section and the inner surface of the lower section.
17. The system of claim 6, wherein the second end has a removable vertical extension adapted to thread through a mounting point positioned in the gap between the two horizontal sections of the rigging device.
18. The system of claim 17, wherein the removable vertical extension has a threaded end that mates with threaded apertures in the two horizontal sections of the rigging device.
19. The system of claim 8, wherein the removable vertical extension includes a flange at an opposite end from the threaded end to engage a lip in an aperture.
20. The system of claim 8, wherein the threaded aperture includes an end cap and an attachment plate.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0034] Understanding that the figures depict only typical embodiments of the invention and are not to be considered to be limiting the scope of the present disclosure, the present disclosure is described and explained with additional specificity and detail through the use of the accompanying figures. The figures are listed below.
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0047] As discussed briefly above, this disclosure is, in various embodiments, directed to devices, systems, and methods for rigging interfaces and rigging devices adapted to protect winch fairleads and connect winch cables to other objects. An exemplary vehicle equipped with a winch, drum, motor, and fairlead is shown in
[0048] Embodiments of a rigging interface are illustrated by
[0049] Turning now to the figures,
[0050] The winch system 102 in various embodiments may include a motor 108, a drum 110, a cable 112 wound around the drum 110, a cable terminal 114, and a fairlead 116. In one example, as shown in
[0051] The fairlead 116 may comprise a roller-type fairlead frame 117, which may be formed from aluminum, anodized aluminum, steel, or other similar materials, with a central opening 118 through which the cable 112 may be extended or retracted. The fairlead 116 may have curved inner surfaces 120, surrounding the central opening 118, adapted to withstand friction from the rubbing of the cable 112 against the inner surfaces 120 when the winch system 102 is in use. The cable terminal 114 is typically larger than the central opening 118 so that the cable terminal cannot pass from the front of the central opening 118 to the rear of the central opening 118 of the fairlead 116. The cable terminal thus stops further retraction of the cable by contacting the inner surfaces 120 of the fairlead 116.
[0052] The motor 108 may be engaged to rotate the drum 110 so that the cable 112 may be unwound and extended from the drum 110 through the fairlead 116 or wound up and retracted through the fairlead 116. The fairlead 116 may guide the spooling of the cable 112 during retraction, ensuring that the cable 112 is evenly distributed across the drum 110 as it is wound up while simultaneously preventing the cable 112 from becoming tangled. The fairlead 116 may also act as a placeholder for the cable terminal 114, preventing the drum 110 from over-rotating so that cable terminal is positioned away from the front of drum and difficult for an operator to reach.
[0053] The cable terminal 114 may have a shape that prevents it from passing through the fairlead 116; nevertheless, these types of terminals are disadvantageous because they often permit movement of the cable terminal 114 when the vehicle 100 is in motion. For example, when the vehicle 100 is navigating uneven terrain, the cable terminal 114 may bounce, causing the cable terminal 114 to impact the metal frame of the fairlead 116. The impact may dent, crack, or deform the fairlead 116, thereby reducing the lifetime of the fairlead 116 and affecting the functionality of the fairlead 116. Thus, cable terminals 114 that are configured to protect the fairlead 116 are preferred.
[0054] A rigging interface 200 coupled to an example of the fairlead 116 shown in
[0055] The first curved surface 212 on the inner side 207 of the rigging interface 200 may have two side portions 220 that are spaced apart from one another in the vertical direction 204. A vertical extension 222 may extend across the space separating the two side portions 220 and may have a curved outer surface 224. As shown in
[0056] As illustrated by
[0057] Another embodiment of the rigging interface 200 is illustrated by
[0058] The rigging interface 200 in
[0059] Another embodiment of the rigging interface 200 is illustrated by
[0060] The outer side 209 of the rigging interface 200 shown in
[0061] The vertical portion 244 may extend between a first set of ends 249 of the horizontal portions 242 and a second vertical extension 248, shown in
[0062] In this way, the rigging interface 200, according to the embodiments shown in
[0063] As another option for safe interfacing between a cable terminal, such as cable terminal 114 of
[0064] The outer planar surfaces of the upper section 304 and lower section 306, which may also describe a top 310 and a bottom 312 of the rigging device 300, may be aligned with the planes formed by the horizontal direction 206 and lateral direction 208. The upper section 304 may also have a first inner planar surface 303 parallel with the top 310 of the base 302 and the lower section 306 may have a second inner planar surface 305 parallel with the bottom 312 of the rigging device 300. The upper section 304 may include side surfaces 311 with curved surfaces 313 disposed between the side surfaces 311 and the first inner planar surface 303 and between the side surfaces 311 and the top 310. The lower section 306 of the base 302 may similarly include side surfaces 315 with curved surfaces 317 disposed between the side surface 315 and the second inner planar surface 305 and between the side surface 315 and the bottom 312. A gap 308 may separate the first inner planar surface 303 from the second inner planar surface 305 and the presence of the gap 308 may be a key element in the structure of the rigging device 300 that enables coupling of the rigging device 300 to a mounting point. The height of the gap 308, as indicated by an arrow 309 may be optimized to accommodate different sizes and geometries of objects to which the rigging device may be attached.
[0065] The base 302 of the rigging device 300 may also have a rear-facing surface 314 that is curved and adapted to nest against the front surface of the fairlead, as shown in
[0066] The base 302 of the rigging device 300, including the upper section 304, lower section 306, front-facing and rear-facing surfaces 316 and 314, and the vertical wall 318, may serve as a rigid and durable framework for the rigging device 300. Within this framework, a first vertical extension 324 and a second vertical extension 326 may be disposed, acting as connection points to other objects. The first vertical extension 324 may be cylindrical, positioned at the first end 320 of the rigging device 300, adjacent to the vertical wall 318. The second vertical extension 326, also cylindrical in shape, may be positioned at the second end 322 of the rigging device 300 that does not include the vertical wall 318.
[0067] The arrangement of the first and second vertical extensions 324 and 326 within the base 302 of the rigging device 300 are illustrated more explicitly in
[0068] A second set of apertures 330 may be disposed in the second end 322 of the rigging device 300, including a first aperture 330a that is arranged as a through hole in the upper section 304 of the base 302 and a second aperture 330b that is also a through hole but positioned in the lower section 306 of the base 302. The diameters of the second set of apertures 330 may be similar to or slightly larger than the diameter of the second vertical extension 326, allowing the second vertical extension 326 to easily slide in and out of the second set of apertures 330. In an example, the second vertical extension 326 is secured to the apertures 330 similar to how the vertical extension 324 is secured to the apertures 328.
[0069] In a different example, the second vertical extension 326 may be secured differently to the base 302 of the rigging device 300 in comparison to the first vertical extension 324. For example, an end cap 332 with a threaded inner wall 334 and an attachment plate 336 may be configured to fit into the second aperture 330b so that a top planar surface 335 of the attachment plate 336 is flush and in face-sharing contact with the bottom 312 of the rigging device 300. The end cap 332 may then be attached to the bottom 312 of the rigging device via a pair of apertures 338 and a pair of bolts 340. The pair of apertures 338 may match a set of apertures disposed in the bottom 312 and extending into the lower section 306 of the base 302 of the rigging device 300, thereby allowing the bolts 340 to slide into the pair of apertures 338 in the end cap 332 and into the set of apertures in the bottom 312 to secure the end cap to an outlet of the second aperture 330b.
[0070] As described previously, the second vertical extension 326 is configured in some embodiments to slide into the second set of apertures 330 and thus may have a length, as defined in the vertical direction 204, that is sufficiently long for the second vertical extension to span across the thickness, as measured in the vertical direction 204, of the upper section 304 of the base 302, the gap 308, and the thickness, again measured along the vertical direction 204, of the lower section 306 of the base 302. A first end 326a of the second vertical extension 326 may be have a slightly smaller diameter than the body of the second vertical extension 326, and may be adapted with threading 338 that mates with the threaded inner walls 334 of the end cap 332. A second end 326b of the second vertical extension 326 may include a bolt head 341 so that the second vertical extension 326 may be easily rotated as well as a flange 342. The flange 342 of the second end 326b may be wider in diameter than the body of the second vertical extension 326 and may be accommodated by a lip 344 in an inlet of the first aperture 330a of the second set of apertures 330. Thus, the second vertical extension 326 may be removed from the base 302 via the first aperture 330a. The second vertical extension 326 may also be secured to the base by inserting the second vertical extension 326 into both the first aperture 330a and second aperture 330b and rotating the second vertical extension (via the bolt head 341) until the threading 338 at the first end 326a is fully mated with the threaded inner walls 334 of the end cap 332. Alternatively, the second vertical extension 326 is secured into the apertures 330 via snap-fit, interference-fit, or other techniques.
[0071] The descriptions provided for
[0072] In addition to acting as the cable terminal, similar to the rigging interfaces 200 of
[0073] The rigging device 300 may be attached to the mounting point 358 on the bumper 346 of the vehicle by threading the second vertical extension 326, as shown in
[0074] As such, the configuration of the rigging device 300 may enable three modes of use. A first mode for using the rigging device 300 includes nesting the curved, rear-facing surface 314, also described as an inner surface, against a front surface of a fairlead coupled to a winch system, such as the hawse fairlead 350 and winch system 348 of
[0075] The rigging device 300 described above may have one end adapted with a removable vertical extension and the other end with a more permanent vertical extension for long-term coupling with a cable, with reference to the first and second vertical extensions 324, 326, and the cable 352 of
[0076] The set of references axes 202 is provided in
[0077] The outer geometry of the base 402 of the rigging device 400 may be optimally configured to provide a desired level of durability, strength and adaptability for the intended use of the rigging device 400. The base 402, in conforming to the shape of an “H”, may have a first leg 408a and a second leg 408b of a pair of legs 408 extending along the horizontal direction 206 and spaced apart by a gap 410. The pair of legs 408 are joined at a central region of the base by a mid-section 412 extending across the gap 410 in the vertical direction 204. The mid-section 412 may be formed at an outer surface 414 of the base 402 that also covers the front surfaces of the pair of legs 408.
[0078] In addition to the pair of legs 408 and mid-section 412, the base 402 may have a first end 416 and a second end 418 that are identical and positioned at opposite ends of the base 402 across the horizontal length, along the horizontal direction 206, of the base 402. As such, it will be appreciated that while the aspects of the first end 416 will be discussed in detail, the description provided may be applied to the second end 418 as well. At the first end 416, the base may include a first set of apertures 420, with a first aperture 420a and a second aperture 420b, which extend entirely through the pair of legs 408. A first vertical extension 422 may be inserted into the first set of apertures 420 so that the first vertical extension 422 spans the thicknesses of the pair of legs 408, measured along the vertical direction 204, and the gap 410 between the first leg 408a and the second leg 408b. The first vertical extension 422 may be cylindrical and includes a first bolt head 424 at one end. The first bolt head 424 may extend out from a surface of the base 402 in the vertical direction 204, enabling a user to move the first vertical extension in and out of the first set of apertures 420 by holding the first bolt head 424.
[0079] At the second end 418 of the base 402, a second set of apertures 426 and a second vertical extension 428 with a second bolt head 430 may be similarly arranged as the elements of the first end 416. The second vertical extension 428 may be disposed in the second set of apertures 426 so that the second bolt head 430 is on a same side or on an opposite side as the first bolt head 424. Both the first and second vertical extensions 422 may be configured to removably couple with the first and second ends 416 and 418 of the base 402 through the pair of legs 408.
[0080] In one example of the rigging device 400, the first and second vertical extensions 422 and 428 may be secured within the first and second sets of apertures 420 and 426, respectively, via threading at an end of each of the first and second vertical extensions 422 and 428 that is opposite from the respective first and second bolt heads 424 and 430. The threaded ends may mate to threading disposed in the inner surfaces of the first and second sets of apertures 420 and 426. Alternatively, the first and second vertical extensions 422 and 428 may be adapted to fit snugly with the first and second sets of apertures 420 and 426 so that the vertical extensions may only slide in and out of the respective sets of apertures when force is applied. In yet another example, the first and second vertical extensions 422 and 428 and first and second sets of apertures 420 and 430 may be adapted with a twist-and-lock type mechanism or some other mechanism that enables efficient securing and release of the first and second vertical extensions 422 and 428 to and from the base 402 of the rigging device 400. In other examples, the first and second vertical extensions 422 and 428 may be secured into the apertures via snap-fit, interference-fit, or other techniques. As such, it will be appreciated that the scope of the present disclosure should not by limited by the mechanism of securing the first and second vertical extensions 422 and 428 to the base 402 disclosed herein.
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[0083] In this way, a rigging interface may be adapted with curved surfaces that match the outer surfaces of a fairlead mounted to a winch system of a vehicle. The rigging interface, coupled to a cable terminal of a winch cable, may nest against the fairlead so that the cable terminal remains stationary during vehicle navigation, preventing the cable terminal from bouncing and contacting the fairlead with force. The rigging interface may also maintain the cable terminal at a position in front of the fairlead so that the cable terminal is readily accessible. As a modified alternative to the rigging interface, a rigging device, in one example, may act similarly as the rigging interface but include two ends, the first of which may be coupled to the cable terminal so that the rigging device may act as a cable terminal that nests to the outer surfaces of the fairlead. The second end may comprise a removable vertical extension, enabling the attachment of the second end to a mounting point on the same or another vehicle. In another example, a rigging device may have a removable vertical extension at both a first and a second end of the rigging device, allowing the rigging device act as a connector between a variety of objects and/or mounting points.
[0084] Using the rigging interface protects the fairlead of a winch system from damage due to impact from the cable terminal. Using the rigging device efficiently and securely connects objects and/or mounting points via the removable elements of the rigging device.
[0085] As used in this specification, including the claims, the term “and/or” is a conjunction that is either inclusive or exclusive. Accordingly, the term “and/or” either signifies the presence of two or more things in a group or signifies that one selection may be made from a group of alternatives.
[0086] The many features and advantages of the present disclosure are apparent from the written description, and thus, the appended claims are intended to cover all such features and advantages of the disclosure. Further, since numerous modifications and changes will readily occur to those skilled in the art, the present disclosure is not limited to the exact construction and operation as illustrated and described. Therefore, the described embodiments should be taken as illustrative and not restrictive, and the disclosure should not be limited to the details given herein but should be defined by the following claims and their full scope of equivalents, whether foreseeable or unforeseeable now or in the future.