Fluidic faucet spray face and spray generation method
11186974 · 2021-11-30
Assignee
Inventors
- Gregory A. Russell (Catonsville, MD, US)
- Russell Hester (Odenston, MD, US)
- Benjamin D. Hasday (Baltimore, MD, US)
Cpc classification
B05B1/08
PERFORMING OPERATIONS; TRANSPORTING
F15B15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B1/14
PERFORMING OPERATIONS; TRANSPORTING
B05B1/30
PERFORMING OPERATIONS; TRANSPORTING
E03C1/00
FIXED CONSTRUCTIONS
International classification
B05B1/08
PERFORMING OPERATIONS; TRANSPORTING
F15B15/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B05B1/14
PERFORMING OPERATIONS; TRANSPORTING
B05B1/30
PERFORMING OPERATIONS; TRANSPORTING
E03C1/00
FIXED CONSTRUCTIONS
Abstract
A flow-restricted compound spray generating device 100 includes a spray face member 120B including at least one fluidic circuit oscillator defining geometry 132 including an outlet orifice 138 in the spray face member's central area configured to aim an oscillating spray 300 having a selected oscillating spray thickness distally along a spray axis 112. The spray face member 120B also includes a plurality of non-oscillating (e.g., laminar or jet) spray generating orifices 160B arrayed evenly around the spray face member's periphery to aim a plurality of non-oscillating laminar or jet sprays 302 distally along the spray axis 112 to provide a ring of high velocity streams arrayed around the central oscillating spray 300 to generate a compound spray 310 with an outflow which has a pleasing spray density with an apparent outflow thickness which is substantially equal to the spout orifice's diameter 320.
Claims
1. A flow-restricted compound spray generating device for a faucet or fixture having a spout with a spout orifice diameter, comprising: (a) a housing having a water inlet and outlet aligned along a spray axis, said housing defining an interior terminating distally at said outlet in a spray face member having an interior surface in fluid communication with said inlet and interior of said housing and an exterior surface having a central area surrounded by a periphery defining a spray face member peripheral edge; (b) said spray face member including at least a first fluidic circuit oscillator defining geometry including an outlet orifice that is configured or molded in-situ into the interior surface of said central area of said spray face member, said geometry includes an interaction chamber having laterally opposed power nozzle channels which are in fluid communication with an open proximal end and is configured to aim an oscillating spray having a selected oscillating spray thickness distally along the spray axis; and (c) said spray face member also including a plurality of non-oscillating laminar or jet spray generating orifices arrayed around a periphery of said spray face member to aim a plurality of non-oscillating laminar or jet sprays distally along an axis which is either parallel to or diverging from the spray axis; (d) wherein the plurality of non-oscillating laminar or jet sprays distally along an axis which is either parallel to or diverging from the spray axis define a plurality of high velocity streams arrayed along spray axes which define a ring of spray with a diameter which is substantially equal to the spout orifice diameter; (e) wherein the oscillating spray's oscillating spray thickness is substantially equal to the spout orifice diameter, so that a compound flow is generated having an apparent outflow with a spray density with an apparent outflow thickness which is substantially equal to or larger than the spout orifice's diameter.
2. The flow-restricted compound spray generating device of claim 1, wherein said spray face member's plurality of non-oscillating laminar or jet spray generating orifices comprise annularly arranged tapered lumens or water passages extending distally through said spray face member.
3. The flow-restricted compound spray generating device of claim 2, wherein said plurality of non-oscillating jet spray generating tapered lumens or water passages extending distally through said spray face member are aimed to diverge from the spray axis.
4. The flow-restricted compound spray generating device of claim 2, wherein said spray face member's plurality of non-oscillating jet spray generating tapered lumens or water passages extending distally through said spray face member comprise 12 to 24 jet sprays configured in a circular or annular pattern having a diameter which is substantially equal to the spout orifice diameter.
5. The flow-restricted compound spray generating device of claim 4, wherein said spray face member includes a second fluidic circuit oscillator defining geometry including a second fluidic outlet orifice that is configured or molding in-situ into the interior surface of said central area of said spray face member and is configured to aim a second oscillating spray having a selected oscillating spray thickness distally along the spray axis; wherein said second fluidic oscillator's oscillating spray is not synchronized with said first oscillator's spray; and wherein said second fluidic oscillator's oscillating spray thickness is also substantially equal to the spout orifice diameter and is within the annular pattern of jet sprays.
6. The flow-restricted compound spray generating device of claim 5, wherein said spray face member includes a third fluidic circuit oscillator defining geometry including a third fluidic outlet orifice that is configured or molded in-situ into the interior surface of said central area of said spray face member and is configured to aim a third oscillating spray having a selected oscillating spray thickness distally along the spray axis; wherein said third fluidic oscillator's oscillating spray is not synchronized with said first oscillator's spray or said second oscillator's spray; and wherein said third fluidic oscillator's oscillating spray thickness is also substantially equal to the spout orifice diameter and is within the annular pattern of jet sprays.
7. The flow-restricted compound spray generating device of claim 1, wherein said plurality of non-oscillating laminar spray generating orifices of said spray face member comprise annularly arranged slot-shaped lumens or water passages extending distally through said spray face member.
8. The flow-restricted compound spray generating device of claim 7, wherein said plurality of non-oscillating laminar spray generating tapered lumens or water passages extending distally through said spray face member are aimed to spray laminar jets along spray axes which are substantially parallel to the spray axis.
9. The flow-restricted compound spray generating device of claim 7, wherein said plurality of non-oscillating laminar spray generating tapered lumens or water passages extending distally through said spray face member comprise 12 to 24 laminar sprays configured in a circular or annular pattern having a diameter which is substantially equal to the spout orifice diameter.
10. The flow-restricted compound spray generating device of claim 9, wherein said spray face member includes a second fluidic circuit oscillator defining geometry including a second fluidic outlet orifice in said central area of said spray face member and is configured to aim a second oscillating spray having a selected oscillating spray thickness distally along the spray axis; wherein said second fluidic oscillator's oscillating spray is not synchronized with said first oscillator's spray; and wherein said second fluidic oscillator's oscillating spray thickness is also substantially equal to the spout orifice diameter and is within the annular pattern of laminar sprays.
11. The flow-restricted compound spray generating device of claim 10, wherein said spray face member includes a third fluidic circuit oscillator defining geometry including a third fluidic outlet orifice in said central area of said spray face member and is configured to aim a third oscillating spray having a selected oscillating spray thickness distally along the spray axis; wherein said third fluidic oscillator's oscillating spray is not synchronized with said first oscillator's spray or said second oscillator's spray; and wherein said third fluidic oscillator's oscillating spray thickness is also substantially equal to the spout orifice diameter and is within the annular pattern of laminar sprays when viewed from a user's perspective.
12. The flow-restricted compound spray generating device of claim 1, wherein said compound spray is generated when the faucet or fixture's water supply pressure is in a range of 10-80 PSI.
13. The flow-restricted compound spray generating device of claim 12, further comprising a flow regulating device.
14. The flow-restricted compound spray generating device of claim 12, wherein said device operates at flow rates between 0.15 GPM and 0.70 GPM.
15. The flow-restricted compound spray generating device of claim 12, wherein said device is configured to generate a compound spray pattern at flow rates above 1.0 GPM.
16. A method for generating a water-conserving compound spray, comprising: (a) providing a nozzle or insert assembly housing having a water inlet and outlet aligned along a central or spray axis, said housing defining an interior terminating distally at said outlet in a spray face member having an interior surface in fluid communication with said housing's inlet and interior and an exterior surface having a central area surrounded by a periphery defining a spray face member peripheral edge; (b) defining, in said spray face member at least a first fluidic circuit oscillator geometry including an outlet orifice that is configured or molded in-situ into the interior surface of said spray face member's central area said geometry includes an interaction chamber having laterally opposed power nozzle channels which are in fluid communication with an open proximal end and is configured to aim an oscillating spray having a selected oscillating spray thickness distally along the spray axis; (c) defining, in said spray face member, a plurality of non-oscillating laminar or jet spray generating orifices arrayed around said spray face member's periphery to aim a plurality of non-oscillating laminar or jet sprays distally along an axis which is either parallel to or diverging from the spray axis; (d) forcing water through said spray face member to generate a plurality of non-oscillating laminar or jet sprays distally along an axis which is either parallel to or diverging from the spray axis to generate a plurality of high velocity non-oscillating streams which project along spray axes defining a ring of sprays with a diameter which is substantially equal to the spout orifice diameter; (e) and generating an oscillating spray having an oscillating spray transverse thickness, where the oscillating spray's transverse thickness is substantially equal to the spout orifice diameter, so that a compound flow is generated having an apparent outflow which has a spray density with an apparent outflow thickness which is substantially equal to or slightly larger than the spout orifice's diameter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
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(11) Referring now to
(12) In accordance with the present invention, a nozzle or faucet insert device or assembly 100 is configured in a substantially cylindrical housing 110 having an interior volume defined symmetrically around a central axis 112 which supports and provides a fluid supply channel for a spray face member (e.g., 120A, as shown in
(13) The visible “thick, dense spray” advantages of the present invention can be realized at flow rates at or above 1.0 GPM. Spray insert assembly 100 has an outflow generating face member (e.g. 120A or 120B) which generates a plurality (e.g., preferably 12 to 24) laminar or concentrated jets to develop spray energy or force to clean soap, dirt, food, etc. from the target surface. Nozzle or insert assembly 100 advantageously integrates one or more fluidic oscillators with interaction chambers and outlet orifices aimed from a central area of the spray face member's distal surface 150 along central spray axis 112 to generate one or more visibly “thick” distally projecting oscillating sprays 300 which are combined with the conventional needle jet or planar sheet sprays 302 to generate a composite multi-part or compound spray 310 with a satisfyingly “thick” and apparently dense outflow having some portions with higher velocity to provide efficient use and spatial distribution of the restricted outflow.
(14) The compound spray 310 of the present invention thus includes one or more central oscillating sprays 300 which sweep laterally very quickly, but, when seen by the user appear to be visibly “thick” in the center of the faucet's outflow and that thick oscillating spray 300 is surrounded by the concentrated jets 302 of higher velocity to generate a compound flow restricted spray 310 having an apparent outflow thickness which is substantially equal to the fixture's expected outflow, if unrestricted. A typical kitchen faucet's outlet orifice (e.g., for faucet spout 16) has a spout or lumen diameter 320 of approximately ¼ of an inch or about 1.5 cm, meaning an unrestricted kitchen faucet outflow transverse thickness is about as thick as an adult's thumb. The compound outflow 310 generated by nozzle or insert assembly 100 is thus comprised of a plurality of conventional and oscillating sprays (e.g., 302 and 300) which, in use, appear to be as thick (or have an apparent cross sectional diameter) that is also approximately ¾ of an inch or about 1.5 cm, meaning a kitchen faucet equipped with the nozzle or insert assembly of the present invention generates a visibly dense compound outflow 310 which appears to be about as thick as an adult's thumb.
(15) Based on the qualitatively desirable spray intensity required for compound flow restricted outflow 310, applicants have scaled and combined a selected number of (preferably fluidic cup) oscillator geometries (e.g., 132, 142, and 152, singular or in an array of three fluidics clustered about central axis 112 in the central portion of interior surface 130), with non-oscillating spray generating features like needle jet generating lumens 160B or laminar sheet generating slots 160A. This combination has been found to generate particularly pleasing spray aesthetics with acceptable spray performance. In an embodiment incorporating an array of three fluidic oscillators (e.g., three fluidic cup geometries 132, 142, 152), the three oscillator outlet orifices (e.g., 138, 148 and 158) are aimed along axis 112 to spray distally from the center of the distal circular surface 150 of the face member (e.g., 120A or 120B), where the perimeter of the distal circular surface 150 includes an encircling array or ring of small individual non-oscillating spray generating orifices (e.g., slots 160A as best seen in
(16) In the jet-spray embodiment of
(17) In accordance with the present invention, each fluidic oscillator (e.g., three fluidic cup geometries 132, 142, 152) is configured or molded in-situ into the proximal or interior surface 130 of circular face member 120 which is supported in the nozzle assembly's housing 110, and that circular face member's distal or exterior surface 150 defines the plurality of laminar spray outlets 160A or needle spray outlets 160B and the (preferably) plurality of oscillating spray outlets (e.g., 138, 148, 158) which generate the composite multiple-velocity spray 310 of the present invention.
(18) Each fluidic oscillator geometry (e.g., 132, 142, 152) molded or configured within the proximal or interior surface 130 of a circular face member defines a conformal, cup-shaped fluidic oscillator aimed to generate a distally projecting oscillating spray substantially along or parallel to central axis 112. Each fluidic oscillator is configured with an interaction chamber (e.g., 134, 144, 154) having laterally opposed inlets or power nozzle channels (e.g., 136A, 136B) which are in fluid communication with a substantially open proximal end (facing the nozzle assembly's interior) and those opposing power nozzles generate opposing flows aimed toward one another to intersect and collide within the interaction chamber (e.g., 134) and to generate a distally projecting oscillating fluid spray from the interaction chamber through the fluidic's outlet orifice (e.g., 138). The nozzle assembly is optionally configured with a selected number of oscillating spray generating outlet orifices (e.g., one to three or more) that dictate an oscillating spray coverage pattern and distribution e.g., to generate compound spray 310), where outlet geometries are chosen so that sprays from each oscillator's outlet are aimed to generate distinct oscillating spray streams, to provide substantially parallel droplet trajectories and to preserve the selected droplet size generated by each outlet's oscillating spray.
(19) The nozzle assembly's spray face member's features or fluid channel defining geometries (e.g., three fluidic cup geometries 132, 142, 152) are preferably molded directly into the proximal surface of the spray face member which is then affixed to at least one housing sidewall defining cylindrical member 110 having an open distal end which is sealed to a proximally projecting flange member defined at the perimeter of the spray face member (e.g., 120A or 120B), to define a fluid-tight enclosed volume having a substantially open proximal end and a housing interior to receive pressurized water or fluid from a fixture or faucet spout (e.g., 16). The faucet insert assembly's housing 110 also contains a manifold main body 202 and a manifold fluidic sealing surface defining member 210 which cooperate with the features molded into the proximal surface 130 of the spray face member (e.g., 120A or 120B) to define (a) fluidic inlet lumens or power nozzle inlet lumens (e.g., 136A, 136B) that are in fluid communication with each fluidic oscillator's interaction region or chamber (e.g., 134, 144, 154), and (b) needle jet spray generating orifice inlet lumens 120B or laminar spray generating orifice inlet lumens 120A.
(20) The configuration of the proximal or interior surface 130 of spray face member (including the fluidic oscillator geometries and the conventional spray lumens) eliminates the need for an assembly made from a fluidic circuit-defining insert which is received within a separate housing cavity. The present invention provides a multi-inlet, multi-outlet spray face member which can be configured to project a plurality of desired spray patterns (e.g., 3-D or rectangular oscillating patterns of uniform droplets). The multi-outlet spray face (e.g., 120A or 120B) of the present invention optionally includes a fluid dynamic mechanism for generating a fluid spray oscillation that is conceptually similar to that shown and described in commonly owned U.S. Pat. Nos. 7,267,290 and 7,478,764 (Gopalan et al) which describe a planar mushroom fluidic circuit's operation; both of these patents are hereby incorporated herein in their entireties by reference.
(21) The fluidic geometries described above define the fluidic oscillator structures in the proximal surface of the spray face where the faucet's water flow is received in a proximal open end or inlet of the insert assembly and that fluid flows distally within the housing's interior around the manifold main body 202 and along the housing's cylindrical sidewall. The fluid then flows into the oscillator power nozzle lumens (e.g., 136A, 136B) which can be tapered or include step discontinuities (e.g., with an abruptly smaller or stepped inside diameter) to enhance the pressurized fluid's instability as it flows into the interaction region (e.g., 134).
(22) Optionally, the power nozzles (e.g., 136A, 136B) are venturi-shaped or tapered channels or grooves in the inner face 130 of the distal wall of the spray face member's cup-shaped fluidic circuit and all terminate in a common, nearly rectangular or box-shaped interaction region (e.g., 134) defined in that inner face. The interaction region configuration affects the transverse thickness and oscillation frequency of the oscillating spray pattern(s) (e.g., 300).
(23) The cup-shaped fluidic circuit power nozzles (e.g., 136A, 136B) interaction region and discharge outlet(s) (e.g., 138, 148, 158) can be defined in a disk or pancake-shaped insert (not shown) fitted within the insert assembly 100, but are preferably molded directly into the spray face member's interior wall surface 130. When molded from plastic as a one-piece, multi-inlet, multi-outlet fluidic circuit defining member, the spray face member (e.g., 120A, 120B) is easily and economically fitted into an insert assembly's housing 110 along with the manifold main body 202 and the manifold sealing surface defining member 210, which typically has a distal or outer face that is substantially flat and fluid impermeable. The manifold sealing surface defining member's distal surface is then in flat face sealing engagement with the spray face member's inner face 130. The manifold sealing surface defining member's peripheral wall and the spray face member's peripheral wall are coaxial and are spaced to define an annular fluid channel therebetween (as best seen in
(24) As a multi-outlet fluidic circuit item for sale or shipment to others, the multi-spray generating insert or nozzle assembly 100 is configured for easy and economical incorporation into a faucet or spray head (e.g., 16) for spraying pressurized water or fluid to generate a very satisfying compound spray 310 at moderate flow rates.
(25) It will be appreciated by persons of skill in the art that flow-restricted compound spray generating device 100 is readily configured for attachment to and use with a faucet or fixture (e.g., 16) having a spout with a spout orifice diameter, and essentially comprises a housing 110 having a water inlet and outlet aligned along a central or spray axis 112, where the housing 110 defines an interior cavity or volume terminating distally at the housing's distal or outlet end in a spray face member (e.g., 120A, 120B) having an interior surface 130 in fluid communication with the housing's inlet and the faucet's water supply. The spray face member's interior and an exterior surfaces have a central area surrounded by a periphery defining the spray face member's peripheral edge. The spray face member also includes at least a first fluidic circuit oscillator defining geometry including an outlet orifice (e.g., 138) in the central area configured to aim an oscillating spray (e.g., 300) having a selected oscillating spray thickness distally along the spray axis 112. As described above, the spray face member also including a plurality (e.g., 12 to 24) non-oscillating (e.g., laminar or jet) spray generating orifices (e.g., 160A, 160B) arrayed evenly around the spray face member's periphery to aim a plurality of non-oscillating laminar or jet sprays distally along spray axes which are either parallel to or slightly diverging from the central spray axis 112.
(26) When in use, the plurality of non-oscillating laminar or jet sprays (e.g., from 160A or 160B) project distally along an axis which is either parallel to or slightly diverging from the central spray axis 112 to define a plurality of high velocity streams (e.g., 302) arrayed along spray axes which define a ring of spray with a diameter which is substantially equal to or larger than the spout orifice diameter 320. The transverse width or thickness of the oscillating spray(s) 300 is substantially equal to the spout orifice diameter 320 when viewed from a user's perspective (e.g., a side view resembling
(27) Flow-restricted compound spray generating device 100 can generate the ring of non-oscillating sprays 302 from a plurality (e.g., 15-24) non-oscillating laminar or jet spray generating orifices which comprise an annular array of tapered lumens (e.g., 160B) or water passages extending distally through said spray face member (e.g., 120B) and those non-oscillating jet spray generating tapered lumens or water passages may be aimed to diverge slightly from the housing's central axis 112 or may be aimed in axes which are substantially parallel to central axis 112.
(28) The flow-restricted compound spray generating device 100 may have one or more fluidic oscillators (e.g., 132, 142, 152) and if there are more than one, those oscillators oscillate independently from one another. This asynchrony between plural fluidic oscillators creates rapid and randomly sweeping oscillating flows from each fluidic outlet orifice (e.g., 138, 148, 158) where each of the fluidic oscillators' oscillating sprays have the required thickness to generate a spray having a thickness that is substantially equal to the spout orifice diameter and is within the annular pattern of jet sprays when viewed from a user's perspective.
(29) In accordance with the method for generating a water-conserving compound spray of the present invention a nozzle or insert assembly 100 having a housing 110 is provided having a water inlet and outlet aligned along a central or spray axis 112 where the housing defines an interior fluid-tight channel terminating distally at the distal or outlet end in a spray face member (e.g., 120A, 120B) having an interior surface 130 in fluid communication the housing's inlet and interior and an exterior surface 150 having a central area surrounded by a periphery defining a spray face member peripheral edge. Next, spray face member is configured to include at least a first fluidic circuit oscillator geometry (e.g., three fluidic cup geometries 132, 142, 152) including an outlet orifice (e.g., 138, 148, 158) in the spray face member's central area and each fluidic's outlet orifices is configured to aim an oscillating spray (e.g., 300) having a selected oscillating spray thickness distally along the spray axis 112. The spray insert device is also provided, in the spray face member, a plurality of non-oscillating (e.g., laminar or jet) spray generating orifices (e.g., 160A or 160B) arrayed evenly around said spray face member's periphery to aim a plurality of non-oscillating laminar or jet sprays (e.g. 302) distally along an axis which is either parallel to or slightly diverging from the spray axis 112, and then the insert assembly is activated or made to generate the flow restricted compound spray 310 by forcing or introducing pressurized water through the spray face member 120A, 120B) to generate the desired plurality of non-oscillating (e.g., laminar or jet sprays, 302) distally along an axis which is either parallel to or slightly diverging from the spray axis to generate a plurality of high velocity non-oscillating streams which project along spray axes defining a ring of sprays with a diameter which is substantially equal to the spout orifice diameter 320 and generating at least one central oscillating spray 300 having an oscillating spray transverse thickness (across the spray axis), where the oscillating spray's transverse thickness is substantially equal to the spout orifice diameter when viewed from a user's perspective, so that a compound flow is generated having an apparent outflow which has a pleasing spray density with an apparent outflow thickness which is substantially equal to the spout orifice's diameter.
(30) Having described preferred embodiments of a new and improved flow-restricted, water conserving nozzle or insert assembly and method, it is believed that other modifications, variations and changes will be suggested to those skilled in the art in view of the teachings set forth herein. It is therefore to be understood that all such variations, modifications and changes are believed to fall within the scope of the claims which also comprise part of the description of the present invention.