Power system for a work machine
11186966 · 2021-11-30
Assignee
Inventors
Cpc classification
E02F9/2275
FIXED CONSTRUCTIONS
F15B2211/20561
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/422
FIXED CONSTRUCTIONS
F15B2211/20546
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/4078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/20538
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/438
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/165
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/25
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F9/2271
FIXED CONSTRUCTIONS
B60K2025/026
PERFORMING OPERATIONS; TRANSPORTING
F15B2211/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/42
FIXED CONSTRUCTIONS
F16H61/438
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/4078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a system for a work machine. The power system comprises a power-split continuously variable transmission for propulsion of the work machine and a hydraulic system for work hydraulics. The power-split continuously variable transmission has a hydrostatic branch and a mechanical branch. The hydrostatic branch comprises a first hydraulic machine and a second hydraulic machine. The hydrostatic branch comprises a first control valve fluidly connected to the first hydraulic machine and to the second hydraulic machine for controlling the flow of hydraulic fluid between the first hydraulic machine and the second hydraulic machine. The hydraulic system comprises at least one hydraulic actuator fluidly connected to a first port of the first hydraulic machine, and a second control valve for controlling the flow of hydraulic fluid to said at least one hydraulic actuator.
Claims
1. A power system for a work machine, the power system comprising: a power-split continuously variable transmission for propulsion of the work machine; and a hydraulic system for work hydraulics, the power-split continuously variable transmission having a hydrostatic branch and a mechanical branch, the hydrostatic branch comprising a first hydraulic machine and a second hydraulic machine, wherein: the hydrostatic branch comprises a first control valve fluidly connected to the first hydraulic machine and to the second hydraulic machine for controlling a flow of hydraulic fluid between the first hydraulic machine and the second hydraulic machine, and the hydraulic system comprises at least one hydraulic actuator fluidly connected to a first port of the first hydraulic machine, and a second control valve for controlling the flow of hydraulic fluid to said at least one hydraulic actuator, wherein the hydraulic system is a load sensing (LS) system and further comprises a first circuit for providing an LS-pressure for the second hydraulic machine and a second circuit for providing an LS-pressure for said at least one hydraulic actuator, the LS-pressures being provided for controlling a pump pressure of the first hydraulic machine.
2. A power system according to claim 1, wherein the first control valve and the second control valve are arranged in parallel to each other with respect to a flow of hydraulic fluid from the first port of the first hydraulic machine.
3. A power system according to claim 2, wherein the power system comprises a first hydraulic line extending from the first port of the first hydraulic machine to a connection point, and a second hydraulic line extending from the connection point to the second control valve, and a third hydraulic line extending from the connection point to the first control valve.
4. A power system according to claim 1, wherein the power system comprises a hydraulic line extending from the first control valve to a second port of the first hydraulic machine.
5. A power system according to claim 1, wherein the first hydraulic machine has a pump function.
6. A power system according to claim 1, wherein the second hydraulic machine has a motor function.
7. A power system according to claim 1, wherein the first hydraulic machine is a combined hydraulic motor and pump.
8. A power system according to claim 1, wherein the second hydraulic machine is a combined hydraulic motor and pump.
9. A power system according to claim 1, wherein the first hydraulic machine enables hydraulic flow in two opposite directions.
10. A power system according to claim 1, wherein the second hydraulic machine enables hydraulic flow in two opposite directions.
11. A power system according to claim 1, wherein the first hydraulic machine has a variable displacement.
12. A power system according to claim 1, wherein the second hydraulic machine has a fixed displacement.
13. A power system according to claim 1, wherein the second hydraulic machine has a variable displacement.
14. A power system according to claim 1, wherein said at least one hydraulic actuator is arranged for lifting or tilting an implement of the work machine.
15. A power system according to claim 1, wherein the hydraulic system comprises two or more hydraulic actuators and one control valve for each hydraulic actuator, the control valves being arranged for controlling a flow of hydraulic fluid to the respective hydraulic actuator.
16. A power system according to claim 1, wherein the power system comprises a drive source for driving the power-split continuously variable transmission and/or the hydraulic system.
17. A power system according to claim 1, wherein the hydraulic system is a flow controlled hydraulic system.
18. A power system according to claim 17, wherein the hydraulic system is an open-centre hydraulic system.
19. A work machine comprising a power system according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.
(2) In the drawings:
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(16)
(17) The wheel loader has an implement 2. The term “implement” is intended to comprise any kind of tool controlled by hydraulics, such as a bucket, a fork or a gripping tool. The implement illustrated is a bucket 3 which is arranged on a load arm 4 for lifting and lowering the bucket 3, and further the bucket can be pivoted or tilted relative to the load arm. In the example embodiment illustrated in
(18) The hydraulic system of the wheel loader further comprises two hydraulic cylinders 8, 9, steering cylinders, arranged on opposite sides of the wheel loader 1 for turning the wheel loader by means of relative movement of a front body part 10 and a rear body part 11.
(19) In other words; the wheel loader is articulated frame-steered by means of the steering cylinders 8, 9. There is a pivot joint connecting the front body part 10 and the rear body part 11 of the wheel loader 1 such that these parts are pivotally connected to each other for pivoting about a substantially vertical axis.
(20)
(21) The power system 20 comprises a power-split continuously variable transmission 21 for propulsion of the work machine and a hydraulic system 22 for work hydraulics. The power-split continuously variable transmission 21 has a hydrostatic branch 23 and a mechanical branch 24. The hydrostatic branch 23 comprises a first hydraulic machine 25 and a second hydraulic machine 26. The hydrostatic branch 23 further comprises a first control valve 27 fluidly connected to the first hydraulic machine 25 and to the second hydraulic machine 26 for controlling the flow of hydraulic fluid between the first hydraulic machine 25 and the second hydraulic machine 26. The hydraulic system 22 comprises at least one hydraulic actuator 28 fluidly connected to a first port 29 of the first hydraulic machine 25, and a second control valve 30 for controlling the flow of hydraulic fluid to said at least one hydraulic actuator 28.
(22) By hydraulic fluid means hydraulic oil or any other corresponding fluid suitable for a hydraulic system.
(23) As also illustrated in
(24) Thus, the first hydraulic machine 25 is shared between the hydraulic system 22 for work hydraulics and the power-split continuously variable transmission 21. The first hydraulic machine 25 is driven by the drive unit 31. The second hydraulic machine 26 is mechanically connected to the mechanical branch 24 of the transmission 21. The drive unit 31 is also mechanically connected to the mechanical branch 24 of the transmission 21. The transmission 21 is in turn connected to the wheels 32 for propulsion of the work machine 1. See also
(25) In one example embodiment, the first hydraulic machine 25 is driven by the drive unit 31 and has a pump function, preferably with a variable displacement, for providing hydraulic fluid to the actuator 28 of the hydraulic system 22 via the second control valve 30. The second hydraulic machine 26 has a motor function and is driven by a hydraulic flow provided by the first hydraulic machine 25 via the first control valve 27. Hereby, the power from the drive unit 31 can be transmitted to the work hydraulics 22, and to the wheels via the second hydraulic machine 26 and/or directly via the mechanical branch 24.
(26) Thus, in the example embodiment illustrated in
(27) In order to take care of a return flow from the actuator 28 and/or the second hydraulic machine 26 the control valves can also be connected to tank 38. As regards the second hydraulic machine 26, the first control valve 27 is however preferably connected to a second port 39 of the first hydraulic machine 25 for directing the return flow from the second hydraulic machine 26 to the suction side or low pressure side of the first hydraulic machine 25 instead of tank 38. A hydraulic line 40 extending from the first control valve 27 to the second port 39 of the first hydraulic machine 25 is arranged for this purpose. Since the second port 39 of the first hydraulic machine 25 is suitably fluidly connected to tank 38, this hydraulic line 40 is preferably connected at a position 41 between the second port 39 of the first hydraulic machine 25 and tank 38, where a non-return valve 42 is arranged between the connection point 41 and tank 38 for allowing flow only in the direction from the tank 38 towards the connection point 41.
(28) In addition, hydraulic lines 43a, 43b are arranged between the second control valve 30 and the actuator 28, and hydraulic lines 44a, 44b are arranged between the first control valve 27 and the second hydraulic machine 26. For example, the actuator 28 can be a hydraulic cylinder and a hydraulic line 43a can be arranged between the second control valve 30 and the piston side 45 of a hydraulic cylinder, and a further hydraulic line 43b can be arranged between the second control valve 30 and the piston rod side 46 of the hydraulic cylinder. Furthermore, a hydraulic line 44b is suitably arranged between the first control valve 27 and a first port 47 of the second hydraulic machine 26, and a further hydraulic line 44a is suitably arranged between the first control valve 27 and a second port 48 of the second hydraulic machine 26.
(29) As will be described hereinbelow, the first hydraulic machine 25 and the second hydraulic machine 26 can be designed and used in many ways to obtain a flexible power system enabling several different power flows adapted to different operation conditions of the work machine.
(30)
(31) For some features of the power system 20 already described in connection with previous example embodiments, reference is made also to
(32) A load sensing system usually comprises a variable pump for supplying the functions with hydraulic fluid via a control valve. The pump is suitably controlled based on the highest LS-signal from a function that is active and thus has the highest load pressure. The pump will then provide the hydraulic system with a pressure that is higher than the highest load pressure, i.e. a pressure that is the load pressure plus an offset, which offset can be approximately 15-30 bar, for instance.
(33) In the example embodiment illustrated in
(34) The hydraulic system 22b comprises a first circuit 52 for providing an LS-pressure for the second hydraulic machine 26 and a second circuit 53 for providing an LS-pressure for said at least one hydraulic actuator 28. The LS-pressures are provided for controlling the pump pressure at the first port 29 of the first hydraulic machine 25. For example, the first and second circuits 52, 53 can be hydraulic circuits where the load pressure from the actuator and the second hydraulic machine 26 are compared and the highest pressure of these pressures is used for controlling the first hydraulic machine 25.
(35) In the example embodiment illustrated in
(36) Then, a first LS-pressure for the first actuator 28 and a second LS-pressure for the second actuator 50 are compared with each other by means of a comparison means 55, such as a shuttle valve. The highest pressure of these two LS-pressures is then compared to the LS-pressure for the second hydraulic machine 26 by means of a further comparison means 56, and the highest pressure of these two LS-pressures is then used for controlling the pump pressure of the first hydraulic machine 25.
(37) As already indicated herein, the number of actuators 28, 50 can be varied as well as the type of actuator. The actuators can be used for lifting or tilting an implement of the work machine or for steering the work machine, for instance. Thus, the actuators can for example constitute one or more of the hydraulic cylinders 5, 6, 7, 8, and 9 illustrated in
(38) Although in the following description hereinbelow, a power system where both the first hydraulic machine 25 and the second hydraulic machine 26 each constitutes a combined hydraulic pump and motor for providing a pump as well as a motor function depending on the operation conditions, and suitably both hydraulic machines are also provided with a design enabling hydraulic flow in two opposite directions, preferably such that a motor function or a pump function can be achieved for a first flow direction as well as for a second opposite flow direction, the design of the hydraulic machines could of course be adapted to the current application.
(39) The power systems illustrated in
(40) In
(41) In
(42) In
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(45) Driving+ Lifting
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(50) Braking+ Lifting
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(55) Driving+ Lowering
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(61) In
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(63) For some features of the power system 20 already described in connection with previous example embodiments, reference is made also to
(64) The open-centre system comprises a first hydraulic machine 25 for supplying the functions with hydraulic fluid via control valves.
(65) In the example embodiment illustrated in
(66) In the example embodiment illustrated in
(67) As already indicated herein, the number of actuators 28, 50 can be varied as well as the type of actuator. The actuators can be used for lifting or tilting an implement of the work machine or for steering the work machine, for instance. Thus, the actuators can for example constitute one or more of the hydraulic cylinders 5, 6, 7, 8, and 9 illustrated in
(68) It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims. For example, the invention is not limited to power systems having a power-split continuously variable transmission designed as an “input-coupled” power-split configuration as shown in the figures, but the PS-CVT could also be designed with an “output-coupled” or “compound” power-split configuration.