REINFORCED CONCRETE TUBBING SEGMENT
20220025766 · 2022-01-27
Inventors
- Johann KOLLEGGER (Klosterneuburg, AT)
- Clemens PROKSCH-WEILGUNI (Wien, AT)
- Hannes WOLFGER (Buch-St. Magdalena, AT)
Cpc classification
International classification
Abstract
The invention relates to a tunnel lining segment made of reinforced concrete, wherein the tunnel lining segment has a load transfer area for a longitudinal joint, with at least one steel bar with an end face being installed in the tunnel lining segment, the steel bar being arranged in the tunnel lining segment in such a way that a tangent to a centroidal axis of the steel bar encloses an angle of between 0° and 45° in the end face with a normal to the load transfer area, and wherein the end face arranged at a distance (a) from the load transfer area which is between 0 mm and 50 mm, preferably between 0 mm and 10 mm.
Claims
1. A tunnel lining segment made of reinforced concrete, wherein the tunnel lining segment has a load transfer area for a longitudinal joint, characterized in that at least one steel bar with an end face is installed in the tunnel lining segment, the steel bar being arranged in the tunnel lining segment in such a way that a tangent to a centroidal axis of the steel bar encloses an angle (α) of between 0° and 45° in the end face with a normal to the load transfer area, and wherein the end face is arranged at a distance (a) from the load transfer area which is between 0 mm and 50 mm, preferably between 0 mm and 10 mm.
2. A tunnel lining segment according to claim 1, wherein the steel bar is a corrugated reinforcing bar.
3. A tunnel lining segment according to claim 1, wherein the steel bar has a bend which essentially corresponds to a bend of the tunnel lining segment.
4. A tunnel lining segment according to claim 1, wherein the steel bar is installed in a centre plane of the tunnel lining segment.
5. A tunnel lining segment according to claim 1, wherein the steel bar is installed in the tunnel lining segment in such a way that a concrete cover is provided between a surface of the steel bar and an edge of an overpressed zone of the load transfer area.
6. A tunnel lining segment according to claim 1, wherein the steel bar has a diameter of between 10 mm and 100 mm, preferably of between 20 mm and 50 mm.
7. A tunnel lining segment according to claim 1, wherein an expansion of the steel bar is provided adjacent to the specified distance (a).
8. A tunnel lining segment according to claim 7, wherein the expansion is an end piece that has been screwed on, a steel plate that has been welded on or a thickening of the steel bar.
9. A tunnel lining segment according to claim 1, wherein the steel bar has a length which corresponds to a developed length of the tunnel lining segment minus twice the distance (a).
10. A tunnel lining segment according to claim 9, wherein the expansion of the steel bar is provided only adjacent to one of the distances (a).
11. A tunnel lining segment according to claim 1, wherein at least two of the aforementioned steel bars are installed in the tunnel lining segment, with a common plate being arranged adjacent to the distance (a), which plate has a higher compressive strength than the concrete of the tunnel lining segment.
12. A tunnel lining segment according to claim 11, wherein the plate is made of steel and both steel bars are welded to the plate.
13. A tunnel lining segment according to claim 1, wherein the end face of the steel bar encloses an angle with the centroidal axis of the steel bar, which ranges between 60° and 90°, preferably between 75° and 90°.
14. A tunnel lining segment according to claim 1, wherein the steel bar is a corrugated reinforcing bar which is arranged in the ring direction on the inside and/or the outside of the tunnel lining segment and is manufactured with two bends in the area of the longitudinal joint so that two different sections of the steel bar run parallel to a circumferential direction of the tunnel lining segment.
15. A tunnel lining segment according to claim 1, wherein a hardened mortar, which has a higher compressive strength than the concrete of the tunnel lining segment, is located at the specified distance, the mortar being particularly preferably located in a recess which was formed by a filling material that was removed after the concrete had hardened.
16. A tunnel lining segment according to claim 1, wherein, during manufacture, the tunnel lining segment has a formwork which is at a distance of 0.1 mm and 50 mm, preferably 0.1 mm and 10 mm, from the end face of the steel bar.
17. A tunnel lining segment according to claim 1, wherein the steel bar, which is arranged in the ring direction on the inside and/or the outside of the tunnel lining segment, is manufactured with a bend in the area of the longitudinal joint so that the end face of the steel bar is at a distance a from the load transfer area.
18. A tunnel lining segment ring comprising at least a first tunnel lining segment and a second tunnel lining segment, each according to claim 1, the load transfer areas of the tunnel lining segments being located, at least partially, opposite one another so that a longitudinal joint is formed between them, wherein the tangent to the centroidal axis in the end face of the steel bar of the first tunnel lining segment intersects with the load transfer area at a first point of intersection and wherein the tangent to the centroidal axis in the end face of the steel bar of the second tunnel lining segment intersects with the load transfer area at a second point of intersection, with the first and the second points of intersection being at a distance (b) from one another which is less than 50 mm, preferably less than 10 mm.
19. A tunnel lining segment ring according to claim 18, wherein the steel bar of the first tunnel lining segment has a different diameter than the steel bar of the second tunnel lining segment.
20. A tunnel lining segment ring according to claim 18, wherein the first and the second tunnel lining segments are arranged relative to each other in such a way that the assembly inaccuracies in a longitudinal joint formed between them are less than 20 mm, preferably less than 10 mm.
Description
[0051] In the following, the invention is described on the basis of non-limiting exemplary embodiments illustrated in the drawings. The following is shown, in each case, in schematic illustrations:
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[0075] For the sake of clarity, the seals, fasteners, centering means and injection lines usually required in the manufacture of tunnel tubes 11 using shield driving involving tunnel lining segments 12, as well as the reinforcement inserted in the tunnel lining segments 12 are not illustrated in
[0076] In the following, reference is first made to
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[0080] In order to increase the normal compressive force absorbable in the load transfer area 14, first steel bars 3 are installed in the first tunnel lining segment 1 and second steel bars 4 are installed in the second tunnel lining segment 2. The tangent 9 to the centroidal axis 7 in the end face 5 of a first steel bar 3 and the tangent 10 to the centroidal axis 8 in the end face 6 of a second steel bar share the same points of intersection 19 with the load transfer area 14 because, in this example, the first steel bars 3 and the second steel bars 4 are installed exactly opposite each other and no offset occurs in the longitudinal joint 13 during the assembly of the tunnel lining segments 1 and 2. The steel bars 3 and 4 have a curved shape and consist of corrugated reinforcing bars 20.
[0081] The end face 5 of the first steel bar 3 and the end face 6 of the second steel bar 4 each have the distance a from the load transfer area 14. A concrete layer having the height 2a is therefore located between the end faces 5, 6. Our own tests have shown that it is possible to transmit the force of a first steel bar 3, which results from the area of the first steel bar 3 and the yield stress of the steel, to the second steel bar 4 across the concrete layer. Through this transmission of force, triaxial compressive stresses arise in the thin concrete layer, which are much higher than the maximum uniaxial compressive stress of the concrete that can be absorbed.
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[0084] The force that can be transmitted in the concrete layer depends on the height 2a of the concrete layer and on the cross-sectional area of the steel bars. If the ratio between the height 2a of the concrete layer and the diameter of the steel bars 3, 4 is greater than 0.15, the full load capacity of a first steel bar 3 can no longer be transferred to a second steel bar 4. The arrangement of the steel bars 3, 4 with a mutual distance b, which is illustrated in
[0085] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with a second embodiment is explained in
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[0087] The longitudinal joint illustrated in
[0088] For the durability of the steel bars 3 and 4, it is particularly beneficial that a concrete cover c is present between the edge 16 of the overpressed zone 15 and the surface of the steel bars 3 and 4.
[0089] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with a third embodiment is explained in
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[0092] In this exemplary embodiment, the steel bars 3 and 4 are sawn off at an angle α to the centroidal axes 7 and 8. Accordingly, the end faces 5 of the first steel bars 4 enclose an angle α with the centroidal axes 7. The end faces 6 of the second steel bars 4 enclose an angle α with the centroidal axes 8. As a result, a butt joint between the first steel bars 3 and the second steel bars 4 is produced in the longitudinal joint 13. A butt joint ensures a particularly effective transmission of the compressive forces between the first steel bars 3 and the second steel bars 4.
[0093] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with a fourth embodiment is explained in
[0094] In this exemplary embodiment, the steel bars 3 and 4 are installed in such a way that the tangents 9 and 10 are parallel to the normal 18 to the load transfer area 14.
[0095] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with a fifth embodiment is explained in
[0096] In this exemplary embodiment, at least one first steel bar 3 with an expansion 21 is produced and installed in a first tunnel lining segment 1 in such a way that the opposite at least one second steel bar 4 has a constant diameter.
[0097] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with a sixth embodiment is explained in
[0098] In this exemplary embodiment, the first steel bars 3 and the second steel bars 4 are installed in such a way that the steel bars 3 and 4 are at a distance from the centre planes of the tunnel lining segments 1 and 2. The diameter of the first steel bars 3 is larger than the diameter of the second steel bars 4.
[0099] The first steel bars 3 are installed in such a way that the end faces 5 will lie directly in the plane of the load transfer area 14. The second steel bars 4 are installed in such a way that they will have a distance a between the end faces 6 and the load transfer area 14. The length of the second steel bars 4 corresponds to the developed length of the tunnel lining segment 2 minus twice the distance a. Maintaining the distance a between the load transfer area 14 and the end faces 6 as planned serves for the compensation of manufacturing tolerances.
[0100] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with a seventh embodiment is explained in
[0101] In this exemplary embodiment, at least two first steel bars 3 are fastened on a plate 27. In this exemplary embodiment, the plate 27 is made of steel and the steel bars 3 are fastened by means of a welding process. The plate 27 could also be manufactured from another metallic construction material, ultra-high-strength concrete, a ceramic construction material or a synthetic material. In this example it is advantageous that the end faces 6 of the second steel bars 4 displaced by an offset v are removed from the surface of the steel plate 27 embedded in the first tunnel lining segment 1 only by the dimension a. As our own investigations have shown, the transmission of the compressive forces through the concrete layer arranged between the end faces 5 and 6 of the first steel bars 3 and the second steel bars 4 is more effective if the distance a is small. Since, in this example, the end faces 6 of the second steel bars 4 are removed from the steel plate only by the dimension a even in case of an offset v, this example represents a particularly advantageous embodiment.
[0102] In this exemplary embodiment, the second steel bars 4 have a length which corresponds to the developed length of the second tunnel lining segment 2 minus twice the distance a. If the tunnel lining segment ring 17 is composed, for example, of six tunnel lining segments 12, three first tunnel lining segments 12 with plates 27 made of steel are configured in the longitudinal joints 13, and three second tunnel lining segments 2 with second steel bars 4 which have a length corresponding to the developed length of the second tunnel lining segments 2 minus twice the distance a.
[0103] When dimensioning the length and the width of a plate 27, it is necessary—if the plate is made of a corrosion-prone construction material such as, e.g., steel—to make sure that the plate 27 can be arranged in the overpressed zone 15 of the load transfer area 14.
[0104] In this exemplary embodiment, at least two first steel bars 3 arranged in the thickness direction of the tunnel lining segment 1 are fastened on a common plate 27. It would also be possible to arrange at least two steel bars 3 arranged in the direction of the width of the tunnel lining segment 1 on a common plate 27.
[0105] The attachment of at least two first steel bars 3 on a plate 27 and the attachment of at least two second steel bars 4 on a further plate 27 would be possible, but would entail an increased effort in the tunnel lining segment production and bring about only an insignificant increase in the load-bearing capacity of the longitudinal joint 13 of the tunnel lining segment, since the basic idea of the present invention is that the compressive force from a first steel bar 3 can be transmitted to a second steel bar 4 either directly or through a thin concrete layer. A necessary prerequisite for this support mechanism is that the thickness a or, respectively, 2a of the concrete layer between the end faces 5 and 6 of the steel bars 3 and 4 is small or equal to zero.
[0106] The manufacture of an exemplary longitudinal joint 14 with the tunnel lining segment 12 according to the invention in accordance with an eighth embodiment is explained in
[0107] In this exemplary embodiment, the corrugated reinforcing bars 20, which are laid in the ring direction on the inside and outside and which form part of the reinforcement of the tunnel lining segment 12, are equipped close to the longitudinal joint 13 with two bends 29 each with a radius r so that the corrugated reinforcement bars 20 move away from the inside or, respectively, the outside of the tunnel lining segment 12, as a result of which two different sections of the steel bar 3 run parallel to a circumferential direction of the tunnel lining segment 1. The end faces of the steel bars 3 and 4 are arranged in the load transfer area 14 of the longitudinal joint 13. In this embodiment, the longitudinal reinforcement of the tunnel lining segment 12, which exists anyway and, in the customary embodiment, is immaterial for the load-bearing capacity of the tunnel lining segments 12 close to the longitudinal joint 13, is used for increasing the load-bearing capacity of the longitudinal joint 13. The corners of the tunnel lining segments 12 can be prevented from chipping off by the arrangement of bow-shaped reinforcing bars with small diameters. Those bow-shaped reinforcing bars are not illustrated in
[0108] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with a ninth embodiment is explained in
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[0113] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with a tenth embodiment is explained in
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[0115] The manufacture of an exemplary longitudinal joint 13 with the tunnel lining segment 12 according to the invention in accordance with an eleventh embodiment is explained in
[0116] In this exemplary embodiment, steel bars 3 or 4 are installed on the inside and outside of the tunnel lining segments 12 in the ring direction in such a way that the areas of the steel bars 3 or 4 further away from the longitudinal joint 13 are located in the same position as the longitudinal reinforcement of the tunnel lining segments 12. The steel bars 3 or 4 each have a bend 29 with a radius r. It is thereby achieved that the end faces 5 or 6 of the steel bars 3 or 4 are arranged close to the load transfer area 14. In this example, the tangents 9 or 10 to the centroidal axes 7 or 8 in the end faces 5 or 6 of the steel bars 6 or 4 have an angle α of 30 degrees to the normal 18 onto the load transfer area 14. In this example, the steel bars 3 or 4 are installed in addition to the longitudinal reinforcement, which is not illustrated in
[0117] In proximity to the bends 29, transverse tensile forces arise in the thickness directions, which are to be absorbed by splitting tensile reinforcements. The larger the angle α, the larger the transverse tensile forces to be absorbed. In this example, the angle α is 30 degrees and is therefore in a favourable range. An angle α of 45 degrees will represent the upper limit for a feasible splitting tensile reinforcement.
[0118] The manufacture of an exemplary longitudinal joint with the tunnel lining segment 12 according to the invention in accordance with a twelfth embodiment is explained in
[0119] In this exemplary embodiment, the first steel bar 3 and the second steel bar 4 have such a large mutual offset that the end faces 5 and 6 of the steel bars 3 and 4 come to lie next to each other in the load transfer area 14 as a result of manufacturing tolerances and positional deviations which may occur during the installation of the tunnel lining segments 12 and because of compressive stresses from the mountains onto the tunnel lining segment ring 17. A direct force transmission from the first steel bar 3 via a contact stress to the second steel bar 4 is therefore not possible in this example. However, experimental studies have shown that it is possible also in this case to transfer the force of the first steel bar 3 into the concrete of the second tunnel lining segment 2 and the force of the second steel bar 4 into the concrete of the first tunnel lining segment 1 when two to four ladder reinforcements are, in each case, tied around the concrete close to the load transfer area 14 in the first tunnel lining segment 1 and in the second tunnel lining segment 2. The force that can be absorbed by the concrete through peak pressure depends on the cross-sectional areas of the reinforcement bars of the ladder reinforcements and, under ideal conditions, can account for more than 90% of the flow force of a first steel bar 3 or a second steel bar 4, resulting from the product of the area and the yield stress of the steel bars 3 or 4.
[0120] The length of a steel bar 3 or 4 can advantageously be chosen such that the load capacity of the steel bar 3 or 4 can be introduced into the concrete of the tunnel lining segment 12 via bond stresses along the length of the steel bar 3 or 4.
[0121] The yield point of a steel bar can advantageously range between 200 N/mm.sup.2 and 1200 N/mm.sup.2 and preferably between 500 N/mm.sup.2 and 700 N/mm.sup.2.
[0122] In the exemplary embodiments, the transmission of a normal compressive force across a longitudinal joint 13 between two tunnel lining segments 12 was shown with the tunnel lining segment 12 according to the invention. The transmission of normal compressive forces across the ring joint between two tunnel lining segments 12 is also possible with the tunnel lining segment 12 according to the invention.
LIST OF REFERENCE SYMBOLS
[0123] 1 first tunnel lining segment [0124] 2 second tunnel lining segment [0125] 3 first steel bar [0126] 4 second steel bar [0127] 5 end face of the first steel bar [0128] 6 end face of the second steel bar [0129] 7 centroidal axis of the first steel bar [0130] 8 centroidal axis of the second steel bar [0131] 9 tangent to the centroidal axis of the first steel bar [0132] 10 tangent to the centroidal axis of the second steel bar [0133] 11 tunnel tube [0134] 12 tunnel lining segment [0135] 13 longitudinal joint [0136] 14 load transfer area [0137] 15 overpressed zone of the load transfer area [0138] 16 edge of the overpressed zone [0139] 17 tunnel lining segment ring [0140] 18 normal to the load transfer area [0141] 19 point of intersection [0142] 20 corrugated reinforcing bar [0143] 21 expansion [0144] 22 formwork [0145] 23 filling material [0146] 24 cavity [0147] 25 mortar [0148] 26 end piece [0149] 27 plate [0150] 28 recess [0151] 29 bend