Fluid characteristic sensor, sensor system, and method
11187569 · 2021-11-30
Assignee
Inventors
Cpc classification
International classification
G01F23/24
PHYSICS
Abstract
A sensor includes a planar T-resonator and an oscillator. The planar T-resonator can be a branched T-resonator with at least two symmetrical branches coupled to a stub. The oscillator has an input coupled to the planar T-resonator and an output. The oscillator has a negative resistance within a predetermined frequency range. The oscillator can be configured so that it has an input phase approximately equal to a phase of the planar T-resonator over a majority of the predetermined frequency range.
Claims
1. A sensor system for determining a characteristic of a fluid in a container, the sensor system comprising: a planar T-resonator, which includes (1) a conductor having (i) a feedline coupled to (2) a stub, and (2) a ground plane, wherein the feedline has first and second ends and the stub is attached to the feedline between the first and second ends so that the planar T-resonator is shaped as letter T; and an oscillator having an input coupled to the first end of the feedline of the planar T-resonator and an output, wherein the oscillator has a negative resistance within a predetermined frequency range and an input phase of the oscillator is approximately equal to a phase of the planar T-resonator over a majority of the predetermined frequency range, wherein the second end of the feedline is coupled to an electrical load.
2. The sensor system of claim 1, wherein the planar T-resonator includes at least a first pair of symmetrical branches and a second pair of symmetrical branches coupled to the stub.
3. The sensor system of claim 1, wherein the output of the oscillator is coupled to a wireless communication interface and provides a signal corresponding to a resonant frequency of the planar T-resonator.
4. The sensor system of claim 1, wherein the planar T-resonator is printed on a flexible substrate and the oscillator is on a non-flexible substrate.
5. The sensor system of claim 1, wherein the planar T-resonator is printed on a surface of the container.
6. The sensor system of claim 5, wherein the container is a flexible container.
7. The sensor system of claim 1, wherein the oscillator includes a transistor, a first capacitor coupled to a gate of the transistor, and a second capacitor coupled to a drain of the transistor, wherein parameters of the first and second capacitors are selected so that the input phase of the oscillator is approximately equal the phase of the planar T-resonator over the majority of the predetermined frequency range.
8. The sensor system of claim 7, wherein the transistor is a high electron mobility transistor (HEMT).
9. A sensor system for determining a characteristic of a fluid in a container, the sensor system comprising: a planar, branched T-resonator, which includes a conductor having a feedline coupled to a stub, at least two symmetrical branches coupled to the stub, and a ground plane, wherein the feedline has first and second ends and the stub is attached to the feedline between the first and second ends so that the planar, branched T-resonator is shaped as letter T; and an oscillator having an input coupled to the first end of the feedline of the planar, branched T-resonator and an output, wherein the oscillator has a negative resistance within a predetermined frequency range, wherein the second end of the feedline is coupled to an electrical load.
10. The sensor system of claim 9, wherein the at least two symmetrical branches are non-perpendicularly coupled to the stub.
11. The sensor system of claim 9, wherein an input phase of the oscillator is approximately equal to a phase of the planar, branched T-resonator over a majority of the predetermined frequency range.
12. The sensor system of claim 11, wherein the oscillator includes a transistor, a first capacitor coupled to a gate of the transistor, and a second capacitor coupled to a drain of the transistor, wherein parameters of the first and second capacitors are selected so that the input phase of the oscillator is approximately equal the phase of the planar, branched T-resonator over the majority of the predetermined frequency range.
13. A method for determining a characteristic of a fluid in a container, the method comprising: exciting a planar, branched T-resonator that includes a feedline coupled to a stub, at least two symmetrical branches coupled to the stub, and a ground plane, wherein the feedline has first and second ends, the stub is connected to the feedline between the first and second ends so that the planar, branched T-resonator is shaped as letter T, the first end of the planar, branched T-resonator is connected to an oscillator having a negative resistance within a predetermined frequency range, and the second end of the feedline is connected to an electrical load, wherein the planar, branched T-resonator is applied to a surface of the container; obtaining a resonance frequency of the excited planar, branched T-resonator; and determining the characteristic of the fluid based on the obtained resonance frequency.
14. The method of claim 13, wherein the planar, branched T-resonator includes at least four branches coupled to the stub, and the resonance frequency is obtained by an average of resonance frequencies of each of the at least four branches.
15. The method of claim 13, wherein the characteristic of the fluid is a level of the fluid in the container or a concentration of the fluid in the container.
16. The method of claim 13, further comprising: tuning the oscillator by adjusting capacitive and/or resistive parameters of electric components of the oscillator so that an input phase of the oscillator is approximately equal to a phase of the planar, branched T-resonator over a majority of the predetermined frequency range.
17. The method of claim 13, further comprising: generating a table correlating values of the characteristic of the fluid with resonance frequencies of the T-resonator.
18. The method of claim 17, wherein determining the characteristic of the fluid comprises correlating, using the table, the obtained resonance frequency with a value of the characteristic of the fluid.
19. The method of claim 13, further comprising: printing the planar, branched T-resonator on the surface of the container.
20. The method of claim 13, further comprising: printing the planar, branched T-resonator on flexible substrate, which is applied to the surface of the container.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments and, together with the description, explain these embodiments. In the drawings:
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DETAILED DESCRIPTION
(12) The following description of the embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to the terminology and structure of a sensor and sensor system for determining the characteristic of a fluid.
(13) Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
(14) According to an embodiment a sensor system includes a planar T-resonator and an oscillator having a negative resistance within a predetermined frequency range coupled to a planar T-resonator. The planar T-resonator can be a branched T-resonator with at least two symmetrical branches coupled to a stub. The oscillator can have an input phase approximately equal to a phase of the planar T-resonator over a majority of the predetermined frequency range. The planar T-resonator is printed on a flexible substrate so that it can be applied to an inner or outer surface of a container or can be printed directly on the surface of the container. The resonance frequency of the planar T-resonator depends upon characteristics of the fluid in the container (e.g., the level and/or the concentration), and accordingly the characteristics of the fluid in the container can be determined by correlating a resonance frequency of the sensor with a characteristic (e.g., a fluid level and/or fluid concentration) of the fluid.
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(17) The conductor 202 includes a feedline 204 coupled to a stub 206. The feedline includes a first port 208 terminated by the 50Ω load 110 (not illustrated in these figures) and a second port 210 coupled to the input of the oscillator 104 (also not illustrated in these figures). As illustrated in
(18) Returning to
(19) A fourth capacitor C.sub.d 122 is coupled to the drain D of the transistor 112 and is also coupled to a common node with the RC circuit and a fifth capacitor C.sub.c 124. The fifth capacitor C.sub.c 124 is also coupled to a common node with an output 126 of the oscillator 104 and a terminated 50Ω load 128. The output 126 can be a display and/or wired or wireless communication interface for providing signals corresponding to the resonance frequency of the T-resonator 108. The wireless communication interface can communicate using 802.11 wireless local area network (WLAN) technology and/or Bluetooth technology.
(20) The T-resonator 108 acts as a frequency selective element that reflects maximum power at its resonant frequency but the reflected power is less than 0 dB due to conductor and dielectric losses of the resonator. To compensate for these losses the oscillator 104 is configured to have negative resistance within a range of frequencies so that the input reflection coefficient ┌.sub.1 is sufficiently high to compensate for resonator reflection coefficient ┌.sub.res at the resonant frequency. Those skilled in the art will recognize negative resistance means that within the range of frequencies the oscillator does not produce an Ohmic response and instead within the range of frequencies the current falls as the voltage is increased. Further, the phases of ┌.sub.in and ┌.sub.res must also add up to 0° at the dotted plane 106 to achieve reconstructive interference. Thus, the magnitude and phase conditions can be summarized as follows:
|┌.sub.in|+|┌.sub.res|>0 db (1)
∠┌.sub.in+∠┌.sub.res=0° (2)
(21) The magnitude and phase of ┌.sub.in can be estimated using the method illustrated in the flowchart of
(22) When there are no fluid levels remaining (“No” path out of decision step 335), a table is generated correlating fluid level and resonance frequency (step 345). The correlation table can take any form and can be a database table, a look-up table, and/or the like. It is then determined whether there is an acceptable response over the predetermined frequency range (step 350). If there is not an acceptable response over the predetermined frequency range (“No” path out of decision step 350), then parameters of the oscillator are adjusted (step 355) and the method is repeated using the adjusted parameters. If the response is acceptable over the predetermined frequency range (“Yes” path out of decision step 350), then the oscillator is tuned (step 360).
(23) An example of the method of
(24) With these changes to the parameters of the oscillator the phase gap was reduced from between −60° and −170° to between −115° and −170°, which is much closer to −140° in the desired frequency range. These changes also flattened the phase response of the oscillator 104 close to between −140° and −150° over a broad bandwidth of 102 MHz-172 MHz, which is 69% of the desired frequency range. Because the phase of the resonator ∠┌res is mostly constant, which in this example is 140°, this tuning results in the input phase of the oscillator ∠┌in being approximately equal to the phase of the resonator over a majority (69% in this example) of the desired frequency range, i.e., the phase of the resonator ∠┌res is within 10% (approximately 7% in this example) of the input phase of the oscillator ∠┌in. When driving the transistor 112 with a V.sub.ds of 4.0V and V.sub.gs of 1.0V the measured frequency shift between different fluid levels in a container was in the range of 112 MHz to 168 MHz, which results in a 50% tuning range, which is significantly larger than the 6%-8% tuning range of conventional split ring resonators. The output power of the sensor system was between −6 dBm and −3.5 dBm and the output voltage is between 250 mV and 400 mV. The sensor system provides relatively high sensitivity at low fluid levels compared to high levels because the fractional change in the dielectric constant is higher at low interface levels. Operating the sensor system below 200 MHz is particularly advantageous because it uses less power than when it is operated above 200 MHz and frequencies below 200 MHz can be measured using a relatively inexpensive microcontroller, like a PIC16F628, and a comparator, such as a TLV 3501 from Texas Instruments. Additionally, the sensor system does not require complex phase-locked-loop (PLL) based frequency measurement systems that operate in the gigahertz range.
(25) Once the oscillator 104 is tuned to provide a desired phase response over a predetermined frequency range, a correlation table between fluid levels and resonance frequencies of a T-resonator is generated so that when the sensor system is deployed, the fluid level can be determined once the resonance frequency of the T-resonator is determined. This is illustrated by the flowchart of
(26) The container is then filled with fluid to a number of different levels and measurements of the resonance frequency of the T-resonator are made for each of the number of different levels. The number of levels used depends upon the granularity required for the sensor system, the greater granularity the more levels are employed. Specifically, the container 214 is filled with fluid to a first level (step 415), the T-resonator is excited (step 420), the resonance frequency of the excited T-resonator 108 is obtained (step 425) and recorded along with the fluid level (step 430). If there are remaining levels for the correlation table (“Yes” path out of decision step 435), then the fluid level is adjusted (step 440) and the T-resonator 108 is excited again and the resonance frequency is obtained and recorded (steps 420-430). Once the T-resonator 108 has been excited for all desired fluid levels (“No” path out of decision step 435), then a table is generated correlating fluid level with resonance frequency (step 445).
(27) The sensor system disclosed herein can determine fluid concentrations using the resonance frequency of the T-resonator 108 in a similar manner to the determination of fluid levels, which is illustrated in the flowchart of
(28) Having tuned the oscillator 104 for the desired frequency range and generated the correlation table, the sensor system 100 can be used to determine fluid levels by resonance frequency of the T-resonator 108, which is illustrated in the flowchart of
(29) The T-resonator design described above in connection with
(30) The branches are arranged in pairs so that one pair includes symmetrical branches 704.sub.1 and 704.sub.2 and another pair includes symmetrical branches 706.sub.1 and 706.sub.2, each pair being non-perpendicularly coupled to the stub 702. In the non-limiting illustrated example, each pair of symmetrical branches are coupled at an angle of 45°. Although
(31) The effect of the container tilt on the detected characteristic of the fluid in the container can be compensated for by applying, for example, an average to the multiple resonance frequencies from the different branches. Assume, for example, f.sub.1 is the resonance frequency of the stub 702, f.sub.2 is the resonance frequency of branch 704.sub.1, f.sub.3 is the resonance frequency of branch 704.sub.2, f.sub.4 is the resonance frequency of branch 706.sub.1, and f.sub.5 is the resonance frequency of branch 706.sub.2. When the container is perpendicular to the ground f.sub.2=f.sub.3 and f.sub.4=f.sub.5. However, when the container is tilted the resonant frequency of one branch of a branch pair increases and the resonant frequency of the other branch of the branch pair decreases (e.g., f.sub.2 increases and f.sub.3 decreases; f.sub.4 increases and f.sub.5 decreases). Thus, by averaging the resonance frequencies, for example using a weighted average, a resonance value that is independent of the tilt of the container can be obtained.
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(34) The above-discussed procedures and methods may be implemented in a computing device as illustrated in
(35) The computing device 1000 of
(36) The disclosed fluid sensor system can be used in a number of different applications, including the medical industry to automate drug delivery from drug delivery bags, the chemical industry to detect and control the filling level of containers containing different chemicals, and the water industry to detect the salinity/purity of agricultural water.
(37) The disclosed embodiments provide fluid sensor, fluid sensor system, and methods of making and using the fluid sensor and fluid sensor system. It should be understood that this description is not intended to limit the invention. On the contrary, the exemplary embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the exemplary embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
(38) Although the features and elements of the present exemplary embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
(39) This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.