Method and system for mitigating bowed rotor operation of gas turbine engine
11187102 · 2021-11-30
Assignee
Inventors
Cpc classification
F16D43/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/304
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2043/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/277
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D21/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/668
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/268
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/85
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/522
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Embodiments of systems and methods for operating a gas turbine engine defining a bowed rotor condition are generally provided. The systems and methods include rotating a rotor assembly defining a bowed rotor condition from approximately zero revolutions per minute (RPM) to within a bowed rotor mitigation speed range, in which the bowed rotor mitigation speed range is defined by a lower speed limit greater than zero RPM and an upper speed limit less than or equal to an idle speed condition of the gas turbine engine; applying a load at the rotor assembly via an energy storage device; adjusting the load to limit rotational speed or acceleration of the rotor assembly to within the bowed rotor mitigation speed range for a period of time; and removing the load to enable rotation of the rotor assembly to the idle speed condition following the period of time.
Claims
1. A gas turbine engine, comprising: a rotor assembly comprising a driveshaft; and an energy storage device configured to apply a load to the rotor assembly and selectively coupled to the rotor assembly via a clutch mechanism, wherein the clutch mechanism engages the energy storage device to couple the rotor assembly to the energy storage device when the rotor assembly rotates to a lower speed limit defined below an idle speed condition, and wherein the clutch mechanism disengages the energy storage device to decouple the rotor assembly from the energy storage device when the rotor assembly rotates to an upper speed limit defined at or below the idle speed condition.
2. The gas turbine engine of claim 1, wherein the clutch mechanism further comprises: a first centrifugal clutch coupled to the rotor assembly; a second centrifugal clutch coupled to the energy storage device; and a clutch shaft selectively coupled to at least one of the first centrifugal clutch or the second centrifugal clutch, wherein the first centrifugal clutch engages the clutch shaft at or above the lower speed limit, and wherein the second centrifugal clutch is coupled to the clutch shaft at or below the upper speed limit, and further wherein the second centrifugal clutch disengages the clutch shaft above the upper speed limit.
3. The gas turbine engine of claim 2, wherein the clutch mechanism further comprises: a first shaft coupled to the first centrifugal clutch and the driveshaft of the rotor assembly; and a second shaft coupled to the second centrifugal clutch and the energy storage device.
4. The gas turbine engine of claim 1, wherein the energy storage device defines at least in part an electric machine configured to receive mechanical energy via the load applied to the rotor assembly and clutch mechanism and convert the mechanical energy into electrical energy.
5. The gas turbine engine of claim 1, wherein the energy storage device defines at least in part a capacitor configured to receive, store, and discharge mechanical energy from the load applied to the rotor assembly.
6. The gas turbine engine of claim 1, wherein the energy storage device defines a fluid flow device, wherein the fluid defines at least one of a fuel, a hydraulic fluid, air, inert gas, or a lubricant.
7. The gas turbine engine of claim 1, wherein the lower speed limit is between approximately 5% and 50% of an idle speed condition, and wherein the upper speed limit is between approximately 50% and 95% of the idle speed condition.
8. A gas turbine engine, comprising: a rotor assembly comprising a driveshaft; and an energy storage device selectively coupled to the rotor assembly via a clutch mechanism, wherein the rotor assembly is configured to rotate while defining a bowed rotor condition from approximately zero revolutions per minute (RPM) to within a bowed rotor mitigation speed range, wherein the bowed rotor mitigation speed range is defined by a lower speed limit greater than zero RPM and an upper speed limit less than or equal to an idle speed condition of the gas turbine engine, wherein the clutch mechanism is configured to couple the rotor assembly to the energy storage device such that a load is applied to the rotor assembly via the energy storage device, wherein the gas turbine engine is configured to adjust the load to limit rotational speed or acceleration of the rotor assembly to within the bowed rotor mitigation speed range for a period of time; and wherein the clutch mechanism is configured to decouple the rotor assembly from the energy storage device to remove the load to enable rotation of the rotor assembly to the idle speed condition following the period of time.
9. The gas turbine engine of claim 8, wherein the clutch mechanism further comprises: a first centrifugal clutch coupled to the rotor assembly; a second centrifugal clutch coupled to the energy storage device; and a clutch shaft selectively coupled to at least one of the first centrifugal clutch or the second centrifugal clutch, wherein the first centrifugal clutch engages the clutch shaft at or above the lower speed limit, wherein the second centrifugal clutch is coupled to the clutch shaft at or below the upper speed limit, and wherein the second centrifugal clutch disengages the clutch shaft above the upper speed limit.
10. The gas turbine engine of claim 9, wherein the clutch mechanism further comprises: a first shaft coupled to the first centrifugal clutch and the driveshaft of the rotor assembly; and a second shaft coupled to the second centrifugal clutch and the energy storage device.
11. The gas turbine engine of claim 8, wherein the energy storage device defines at least in part an electric machine configured to receive mechanical energy via the load applied to the rotor assembly and clutch mechanism and convert the mechanical energy into electrical energy.
12. The gas turbine engine of claim 8, wherein the energy storage device defines at least in part a capacitor configured to receive, store, and discharge mechanical energy from the load applied to the rotor assembly.
13. The gas turbine engine of claim 8, wherein the energy storage device defines a fluid flow device, and wherein the fluid defines at least one of a fuel, a hydraulic fluid, air, inert gas, or a lubricant.
14. The gas turbine engine of claim 8, wherein the lower speed limit is between approximately 5% and 50% of an idle speed condition, and wherein the upper speed limit is between approximately 50% and 95% of the idle speed condition.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
(2)
(3)
(4)
(5) Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION
(6) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(7) As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
(8) The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
(9) Embodiments of systems and methods for reducing a thermal gradient of a rotor assembly of a gas turbine engine are generally provided such as to mitigate or eliminate rotor bow. The embodiments of systems and methods generally provided herein may mitigate or eliminate damage or deterioration of the rotor assembly or surrounding casing due to eccentricity or non-concentricity of the rotor assembly relative to the casing due to thermal bowing of the rotor assembly. The embodiment generally provided herein may enable rotation or startup of the engine while in a bowed rotor condition and then to reduce or eliminate the bowed rotor condition during startup of the engine, such as to mitigate or eliminate damage to the rotor assembly or casing.
(10) Referring now to the figures,
(11) The engine 10 includes a rotor assembly 90 including a driveshaft 93 extended along a longitudinal direction, The rotor assembly 90 includes a rotor extended along a radial direction from the driveshaft 93, such as a compressor rotor 22 and a turbine rotor 32 each coupled to the driveshaft 93 as depicted schematically in
(12) In various embodiments, the compressor section 21 includes one or more compressors in serial flow arrangement to one another. For example, the compressor section 21 may define a high pressure (HP) compressor. In other embodiments, the compressor section 21 may further define an intermediate and/or low pressure compressor. Each compressor is defined generally mechanically independent of one another, such that rotation of one does not necessarily induce rotation of another, except insofar as the compressors are in aerodynamic dependency due to the serial flow of fluid therethrough. However, it should be appreciated that in other embodiments, one or more compressors may be in mechanical dependency, such as via a speed change device (e.g., gear assembly). Still further, it should be appreciated that the compressor section 21 may further include a propeller or fan assembly. For example, the engine 10 may define a turbofan, turboprop, turbojet, etc. configuration.
(13) In still various embodiments, the turbine section 31 includes one or more turbines in serial flow arrangement to one another. For example, the turbine section 31 may define a HP turbine. In other embodiments, the turbine section 31 may further define an intermediate and/or low pressure turbine. Each turbine is coupled to each compressor, such as described above, via one or more shafts 93, such as to define each rotor assembly 90 as generally mechanically independent of one another, except insofar as the turbines are in aerodynamic dependency due to serial flow of fluid therethrough. Similarly, it should be appreciated that in other embodiments one or more turbines and rotor assemblies 90 may be in mechanical dependency, such as via a speed change device.
(14) Referring still to
(15) The engine 10 further includes a clutch mechanism 100 selectively coupled to at least one of the rotor assembly 90 and an energy storage device 110. In one embodiment, the energy storage device 110 defines at least in part a capacitor configured to receive, store, and discharge mechanical energy from a load applied to the rotor assembly 90. For example, the capacitor may define an electric machine, a battery, or another electrical or electro-chemical energy storage device. In one embodiment, the energy storage device 110 defines at least in part an electric machine configured to receive mechanical energy via a load applied to the rotor assembly 90 and clutch mechanism 100 and convert the mechanical energy into electrical energy. In various embodiments, the clutch mechanism 100, the energy storage device 110, or both, are portions of an accessory gear assembly of the engine 10. In one embodiment, the energy storage device 110 may define one or more accessories of an accessory gear assembly, such as, but not limited to, a motor or generator, a fluid pump (e.g., fuel pump, oil pump, hydraulic pump, etc.), or a heat exchanger.
(16) In another embodiment, the energy storage device 110 defines a fluid flow device. The fluid flow device may define a lubricant system, such as, but not limited to, an oil pump, a fuel pump, a hydraulic pump, a heat exchanger, or a fluid scavenge device. The fluid may define at least one of a fuel, a hydraulic fluid, air, inert gas, or a lubricant. The fluid flow device may increase or decrease a load applied to the rotor assembly 90, such as via closing or opening valves, orifices, or otherwise increasing or decreasing a resistance of to the flow of fluid to or through the engine 10 such as to require an increased energy input from the rotor assembly 90 to flow the fluid.
(17) Referring briefly to
(18) Referring now to
(19) Referring still to
(20) As generally described in regard to
(21) In contrast, line 221 exemplifies a substantially flat or unchanging rotational speed of the rotor assembly 90 outside of the bowed rotor mitigation speed range 203 (e.g., greater than the bowed rotor mitigation speed range 203) relative to a generally decreasing rotor/casing clearance at line 223. The greater rotational speed of the rotor assembly 90 may further define greater vibrations that damage or deteriorate engine performance and operation, such as via rotor rubs into the casing, eccentricity or non-concentricity of the rotor assembly relative to the casing, or damage to bearing assemblies coupled to the rotor assembly.
(22) Referring to
(23) Referring still to
(24) Referring now to
(25) The method 1000 may generally be implemented with a rotor assembly (e.g., rotor assembly 90) defining a thermal bowing or bowed rotor condition. For example, the bowed rotor condition may generally define a distortion or bowing along a length of the driveshaft 93 such as to define an eccentricity or non-concentricity of the rotors (e.g., compressor rotor 22, turbine rotor 32, etc.) relative to the surrounding casing 97. Generally, when a gas turbine engine rotates a rotor assembly defining a bowed rotor condition, one or more rotors may rub or otherwise impact an inner diameter of the casing such as to damage one or more of the rotors and the casing, thereby resulting in deteriorated engine condition and operation.
(26) Referring to the method 1000 outlined in
(27) At 1020, the method 1000 further includes applying a load at the rotor assembly via an energy storage device (e.g., energy storage device 110). As described in regard to
(28) Referring still to
(29) At 1030, the method 1000 further includes adjusting the load to limit rotational speed or acceleration of the rotor assembly to within the bowed rotor mitigation speed range for a period of time. Referring to
(30) Referring still to
(31) At 1040, the method 1000 further includes removing the load to enable rotation of the rotor assembly 90 to the idle speed 205 or greater following the period of time within the bowed rotor mitigation speed range 203. Following further acceleration of the rotor assembly 90 greater than the upper speed limit 202 of the bowed rotor mitigation speed range 203, a flow of fuel may be provided and mixed with a flow of oxidizer (e.g., at or greater than the combustion speed 204) and ignited to yield combustion products to drive rotation of the rotor assembly 90 to the idle speed 205 or greater.
(32) In still various embodiments, the method 1000 at 1040 may further include at 1042 disengaging the energy storage device 110 via the clutch mechanism 100 to decouple the rotor assembly 90 from the energy storage device 110. For example, when the rotor assembly 90 rotates at or above the upper speed limit 202 of the bowed rotor mitigation speed range 203, the clutch mechanism 100 disengages from the energy storage device 100, such as generally provided in regard to
(33) Embodiments of engine 10 and methods 1000 generally provided herein may reduce a thermal gradient of the rotor assembly 90 of the engine 10 such as to mitigate or eliminate rotor bow. The embodiments of engine 10 and methods 1000 generally provided herein may mitigate or eliminate damage or deterioration of the rotor assembly 90 or surrounding casing 93 due to eccentricity or non-concentricity of the rotor assembly 90 relative to the casing 93 due to thermal bowing of the rotor assembly 90. The embodiment generally provided herein may enable rotation or startup of the engine 10 while in a bowed rotor condition and then to reduce or eliminate the bowed rotor condition during startup of the engine 10, such as to mitigate or eliminate damage to the rotor assembly 90 or casing 93.
(34) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.