Flow control wall assembly for heat engine
11187412 · 2021-11-30
Assignee
Inventors
- Andrew Scott Bilse (Cincinnati, OH, US)
- Craig Alan Gonyou (Blanchester, OH, US)
- Ryan Christopher Jones (Cincinnati, OH, US)
Cpc classification
F23R2900/00001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/283
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heat engine including a wall assembly is generally provided. The wall assembly includes a plurality of radial walls coupled together via a connecting member. The radial wall defines a flow opening therethrough. A flow cavity is defined between the plurality of radial walls and the connecting member.
Claims
1. A heat engine defining a hot flow path and a cold flow path, the heat engine defining an axial direction and a radial direction, and further defining a combustor centerline extending through a fuel nozzle in the axial direction, the heat engine comprising: a wall assembly comprising: a plurality of radial walls coupled together via a connecting member; and an inner wall on an inner side of the radial walls in the radial direction with respect to the combustor centerline, wherein each of the plurality of radial walls defines a flow opening therethrough such that the heat engine comprises a plurality of flow openings, wherein a flow cavity is defined between the plurality of radial walls and the connecting member, wherein a hot side radial wall of the plurality of radial walls closest to the hot flow path has a radial inner terminal end that is a free end not connected to any structure with respect to the combustor centerline, wherein the radial inner terminal end of the hot side radial wall and the inner wall form a gap therebetween, and wherein the gap forms a gap flow path directed partially outwards in the radial direction with respect to the combustor centerline.
2. The heat engine of claim 1, wherein the wall assembly further comprises: a mount wall extended substantially co-directional to the connecting member, wherein the mount wall is coupled to an outer wall of the heat engine.
3. The heat engine of claim 1, wherein each of the plurality of radial walls defines a thickness, and wherein the flow cavity defines a cross sectional distance, and wherein a ratio of the thickness to the cross sectional distance is between 0.1:1 and 10:1.
4. The heat engine of claim 1, wherein the plurality of radial walls comprises two or more radial walls, and wherein the two or more radial walls comprises the hot side radial wall adjacent to the hot flow path and one or more cold side radial walls adjacent to the cold flow path defining a fluid temperature less than the hot flow path.
5. The heat engine of claim 4, wherein another gap is defined between the hot side radial wall and an outer wall surrounding the hot side radial wall.
6. The heat engine of claim 1, wherein the connecting member of the wall assembly is defined between 70 degrees and between 110 degrees relative to each of the plurality of radial walls.
7. The heat engine of claim 1, wherein one of the flow openings extends through the connecting member.
8. A combustor assembly for a gas turbine engine, the combustor assembly defining an axial direction and a radial direction, and further defining a combustor centerline extending through a fuel nozzle in the axial direction, the combustor assembly comprising: a liner defining a combustion chamber; a deflector assembly comprising: a plurality of radial walls coupled together via a connecting member; and a deflector eyelet disposed on an inner side of the radial walls in the radial direction with respect to the combustor centerline; and a mount wall, wherein each of the plurality of radial walls defines a flow opening therethrough such that the combustor assembly comprises a plurality of flow openings, wherein a flow cavity is defined between the plurality of radial walls and the connecting member, wherein the mount wall is coupled to the liner and one of the plurality of radial walls, and wherein a hot side radial wall of the plurality of radial walls closest to the combustion chamber has a radial inner terminal end that is a free end not connected to any structure with respect to the combustor centerline, wherein the radial inner terminal end of the hot side radial wall and the deflector eyelet form a gap therebetween, and wherein the gap forms a gap flow path directed partially outwards in the radial direction with respect to the combustor centerline.
9. The combustor assembly of claim 8, wherein the plurality of radial walls comprises two or more radial walls, wherein the two or more radial walls comprise the hot side radial wall adjacent to the combustion chamber, and wherein the two or more radial walls comprise one or more cold side radial walls disposed forward of the hot side radial wall.
10. The combustor assembly of claim 8, wherein each of the plurality of radial walls defines a thickness, wherein the flow cavity defines a cross sectional distance, and wherein a ratio of the thickness to the cross sectional distance is between 0.1:1 and 10:1.
11. The combustor assembly of claim 8, wherein a deflector eyelet coupled to one of the plurality of radial walls, wherein a bulkhead assembly is coupled to a liner wall of the liner forward of the deflector assembly, and wherein a cold flow path is defined between the bulkhead assembly, the deflector assembly, and the deflector eyelet.
12. The combustor assembly of claim 11, wherein the combustor assembly defines another gap between one of the plurality of radial walls and the liner.
13. The combustor assembly of claim 12, wherein the another gap is defined substantially circumferentially.
14. The combustor assembly of claim 11, wherein the plurality of flow openings defines a volume providing a pressure loss from the cold flow path to the combustion chamber between 0% and 50%.
15. The combustor assembly of claim 11, wherein the hot side radial wall of the plurality of radial walls defines a first flow opening of the plurality of flow openings defining a first volume in fluid communication between the flow cavity and the combustion chamber, wherein a cold side radial wall of the plurality of radial walls defines a second flow opening of the plurality of flow openings defining a second volume different from the first volume, and wherein the second flow opening defines the second volume in fluid communication between the cold flow path and the flow cavity.
16. The combustor assembly of claim 15, wherein the first volume of the first flow opening corresponds to a pressure loss from the flow cavity to the combustion chamber between 0.1% and 25%.
17. The combustor assembly of claim 15, wherein the second volume of the second flow opening corresponds to a pressure loss from the cold flow path to the flow cavity between 0.1% and 25%.
18. The combustor assembly of claim 15, wherein the combustor assembly defines a second gap between the hot side radial wall and the deflector eyelet.
19. The combustor assembly of claim 8, wherein each of the plurality of radial walls of the deflector assembly is defined substantially along a radial direction from a combustor centerline.
20. The combustor assembly of claim 8, wherein the connecting member of the deflector assembly is defined between 70 degrees and 110 degrees relative to each of the plurality of radial walls.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
(2)
(3)
(4)
(5) Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
DETAILED DESCRIPTION
(6) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(7) As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
(8) The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
(9) Approximations recited herein may include margins based on one more measurement devices as used in the art, such as, but not limited to, a percentage of a full scale measurement range of a measurement device or sensor. Alternatively, approximations recited herein may include margins of 10% of an upper limit value greater than the upper limit value or 10% of a lower limit value less than the lower limit value.
(10) Embodiments of a wall assembly are generally provided herein that may reduce leakage and control overall pressure drop, control or modulate cooling, or improve durability of a heat engine, or portions thereof. Various embodiments of the wall assembly include a serial arrangement of two or more radial walls coupled together via one or more connecting members. A plurality of flow openings are defined through the radial wall, thereby enabling and controlling a pressure drop or leakage across the walls. The wall assembly may control an overall pressure loss or drop between a cold side flow path and a hot side flow path. The improved cooling structure and reduced leakage of across the wall assembly may further improve durability of the surrounding structure, such as a combustor assembly at a combustion section, or between colder secondary flow paths and warmer primary or core flow paths at the engine (e.g., at the compressor section, the turbine section, or the exhaust section, or heat exchangers, etc.). Embodiments of the wall assembly shown and described herein may improve overall performance or operability of the engine, or modules or components thereof.
(11) Referring now to the drawings,
(12) The core engine 16 may generally include a substantially tubular outer casing 18 that defines an annular inlet 20. The outer casing 18 encases or at least partially forms, in serial flow relationship, a compressor section having a booster or low pressure (LP) compressor 22, a high pressure (HP) compressor 24, a combustion section 26, a turbine section including a high pressure (HP) turbine 28, a low pressure (LP) turbine 30 and a jet exhaust nozzle section 32. A high pressure (HP) rotor shaft 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) rotor shaft 36 drivingly connects the LP turbine 30 to the LP compressor 22. The LP rotor shaft 36 may also be connected to a fan shaft 38 of the fan assembly 14. In particular embodiments, as shown in
(13) As shown in
(14)
(15) It should be appreciated that although the exemplary embodiment of the combustor assembly 50 of
(16) As shown in
(17) During operation of the engine 10, as shown in
(18) The compressed air 82 pressurizes the pressure plenum 84. A first portion of the of the compressed air 82, as indicated schematically by arrows 82(a) flows from the pressure plenum 84 into the combustion chamber 62 where it is mixed with the fuel 72 and burned, thus generating combustion gases, as indicated schematically by arrows 86, within the combustor 50. Typically, the LP and HP compressors 22, 24 provide more compressed air to the pressure plenum 84 than is needed for combustion. Therefore, a second portion of the compressed air 82 as indicated schematically by arrows 82(b) may be used for various purposes other than combustion. For example, as shown in
(19) Referring now to
(20) Referring still to
(21) In various embodiments, the radial walls 110 may extend along a first direction 91 and the connecting member 120 may extend along a second direction 92 different from the first direction 91. For example, the first direction 91 may be along the radial direction R (
(22) Various embodiments of the wall assembly 100 may include a plurality of radial walls 110 in adjacent arrangement along the first direction 91 coupled together via a plurality of connecting members 120 extended along the second direction 92 between pairs of the radial walls 110. For example, the wall assembly 100 includes two or more radial walls 110 coupled together by one or more connecting members 120. As another example,
(23) In still various embodiments, the radial wall 110 defines a thickness 113. The flow cavity 115 defines a cross sectional area 114. For example, the cross sectional area 114 is co-planar to the thickness 113 of the radial wall 110. In one embodiment, a ratio of the thickness 113 of the radial wall 110 to the cross sectional area 114 of the flow cavity 115 is between 0.1:1 and 10:1. For example, in one embodiment, the thickness 113 of the radial wall 110 may be approximately equal to the cross sectional area 114 of the flow cavity 115. In another embodiment, the thickness 113 of the radial wall 110 may be approximately ten times (10×) the cross sectional area 114 of the flow cavity 115. In yet another embodiment, the thickness 113 of the radial wall 110 may be approximately five times (5×) the cross sectional area 114 of the flow cavity 115. In still yet another embodiment, the thickness 113 of the radial wall 110 may be approximately one-tenth (0.1×) the cross sectional area of the flow cavity 115. In various embodiments, the thickness 113 is between one-tenth (0.1×) the cross sectional area 114 and ten times (10×) the cross sectional area 114 of the flow cavity 115. In still various embodiments, the thickness 113 is between one-tenth (0.1×) the cross sectional area 114 and five times (5×) the cross sectional area 114 of the flow cavity 115.
(24) Referring still to
(25) In one embodiment, a mount wall 130 is extended substantially co-directional to the connecting member 120. The mount wall 130 may be coupled to the outer wall 140. In various embodiments, the mount wall 130 is further coupled to one or more of the radial walls 110. For example, the mount wall 130 may be coupled to the cold side radial wall 112 of the plurality of (e.g., two or more) radial walls 110. As another example, the mount wall 130 may further be coupled to the cold side radial wall 112 and the connecting member 120.
(26) In still various embodiments, the wall assembly 100 including the plurality of radial walls 110 includes at least two radial walls 110 and one hundred or fewer radial walls 110. In another embodiment, the wall assembly 100 includes at least two radial walls 110 and fifty or fewer radial walls 110. In still another embodiment, the wall assembly 100 includes at least two radial walls 110 and twenty or fewer radial walls 110. It should be appreciated that the wall assembly 100 may generally include at least two radial walls 110, and a maximum number of the radial walls 110 may be based at least on a desired pressure drop between each pair of radial walls 110, an overall pressure drop or both, such as further described below. Additionally, or alternatively, a maximum number of radial walls 110 may be based at least on one or more ratios of thickness 113 to cross sectional area 114, such as described above.
(27) In various embodiments, such as depicted in regard to
(28) Referring still to
(29) The wall assembly 100 defines an overall pressure loss or pressure drop, defined by:
(30)
The overall pressure loss or pressure drop is defined at least by a difference of a first pressure P1 at the cold flow path 102 proximate to the cold side radial wall 112 and a second pressure P2 at the hot flow path 101 proximate to the hot side radial wall 111, together divided by the first pressure P1. In one embodiment, the wall assembly defines the pressure loss between 0.1% and 50%.
(31) In another embodiment, the wall assembly 100 defines a hot side radial wall pressure loss from the flow cavity 115 to the hot side flow path 101 defined by:
(32)
The hot side radial wall pressure loss or pressure drop is defined at least by a difference of a third pressure P3 at the flow cavity 115 adjacent to the hot side radial wall 111 and the second pressure P2 at the hot flow path 101, together divided by the third pressure P3. In one embodiment, the wall assembly defines the hot side radial wall pressure loss between 0.1% and 25%.
(33) In yet another embodiment, the wall assembly 100 defines a cold side radial wall pressure loss from the cold flow path 102 to the flow cavity 115 defined by:
(34)
The cold side radial wall pressure loss or pressure drop is defined at least by a difference of the first pressure P1 at the cold flow path 102 adjacent to the cold side radial wall 112 and the third pressure P3 at the flow cavity 115, together divided by the first pressure P1. In one embodiment, the wall assembly defines the cold side radial wall pressure loss between 0.1% and 25%.
(35) In still various embodiments, the wall assembly 100 may define a flow cavity pressure loss between adjacent flow cavities 115 between 0.1% and 25%.
(36) Referring still to
(37) In one embodiment, such as depicted in regard to
(38) Various embodiments of the flow openings 105, such as including the first flow opening 106, the second flow opening 107, or the third flow opening 108, may define the overall pressure loss across the wall assembly 100 such as described above. Additionally, or alternatively, the flow openings 106, 107, 108 may define pressure losses across each radial wall 110 different from another radial wall 110, such as described above.
(39) Referring now to
(40) In various embodiments, the combustor assembly 50 including the liners 52, 54 and the radial wall 110 together define the hot side flow path 101 as the combustion chamber 62. More specifically, in one embodiment, the hot side radial wall 111 and the liners 52, 54 together define the hot side flow path 101 as the combustion chamber 62. In still another embodiment, the combustor assembly 50 including the wall assembly 100 may define the cold side flow path 102 between the bulkhead 56 and the cold side radial wall 112.
(41) Referring still to
(42) Referring still to
(43) Embodiments of the wall assembly 100 generally provided herein may reduce leakage and control overall pressure drop, control or modulate cooling, and improve durability. For example, the serial arrangement of the plurality of radial walls 110 may control the overall pressure drop between the cold side flow path 102 and the hot side flow path 101. The improved cooling structure and reduced leakage of across the wall assembly 100 may further improve durability of the surrounding structure, such as the combustor assembly 50 and other portions of the engine 10. Additionally, the wall assembly 100 may improve overall performance or operability of the engine 10, or modules or components thereof.
(44) Although various embodiments of the wall assembly 100 shown and described herein may be included in the combustor assembly 50, various other embodiments may additionally, or alternatively, include the wall assembly 100 in the compressor section 21, the turbine section 31, or the exhaust section 32.
(45) Embodiments of the wall assembly 100 generally shown and described herein may be produced using one or more manufacturing methods known in the art, such as, but not limited to, via one or more processes known as additive manufacturing or 3D printing, machining processes, forgings, castings, etc., or combinations thereof, including unitary components or multiple components joined together via a bonding process (e.g., welding, brazing, adhesive, bonding, etc.), or mechanical fasteners (e.g., bolts, nuts, screws, rivets, tie rods, etc.), or other joining processes. Alternatively, or additionally, various components of the wall assembly 100 may be formed via a material removal process, such as, but not limited to, a machining process (e.g., cutting, milling, grinding, boring, etc.). Furthermore, the wall assembly 100, or portions thereof, may be constructed of one or more materials suitable for heat engines or turbo machines such as, but not limited to, gas or steam turbine engines. Such materials include, but are not limited to, steel and steel alloys, nickel and nickel-based alloys, aluminum and aluminum alloys, titanium and titanium alloys, iron-based materials, composite materials (e.g., CMC, MMC, PMC materials, etc.), or combinations thereof.
(46) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.