Mobile Fluid Containment System and Method
20220024368 · 2022-01-27
Inventors
Cpc classification
B60G17/0525
PERFORMING OPERATIONS; TRANSPORTING
B60G2300/38
PERFORMING OPERATIONS; TRANSPORTING
B60P1/027
PERFORMING OPERATIONS; TRANSPORTING
B60P3/2225
PERFORMING OPERATIONS; TRANSPORTING
B60G3/225
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60G17/015
PERFORMING OPERATIONS; TRANSPORTING
B60G17/052
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A fluid containment system comprises a frame, a tank, a rear suspension system, a front lifting assembly, a cooperative coupling mechanism adapted to couple the fluid containment system to a vehicle, and a rear lifting assembly. The front lifting assembly is adapted to lift the front of the tank. The rear lifting assembly is adapted to lift the rear of the tank. The fluid containment system comprises a working condition and a mobile condition. A lower portion of the frame rests on a surface when the mobile fluid containment system is in the working condition. The lower portion of the frame is elevated with respect to the surface when the mobile fluid containment system is in the mobile condition. The fluid containment system is adapted to be towed by the vehicle when the cooperative coupling mechanism is coupled to the vehicle and the fluid containment system is in the mobile condition.
Claims
1. A fluid containment system comprising: a tank adapted to contain fluids, the tank comprising a top, sides, rear, front, and lower floor; a frame; a rear suspension system comprising an axle, wheels, and tires, the rear suspension system being structured and arranged to permit the wheels and tires to rotate; a front lifting assembly; a cooperative coupling mechanism adapted to couple the fluid containment system to a vehicle; the front lifting assembly being adapted to lift the front of the tank; the fluid containment system comprising a working condition and a mobile condition; a lower portion of the frame resting on a surface when the mobile fluid containment system is in the working condition; the lower portion of the frame being elevated with respect to the surface when the mobile fluid containment system is in the mobile condition; and the fluid containment system being adapted to be towed by the vehicle when the cooperative coupling mechanism is coupled to the vehicle and the fluid containment system is in the mobile condition.
2. The fluid containment system of claim 1, the tank comprising a tongue portion comprising a tongue floor, the tongue floor being elevated with respect to the lower portion of the frame.
3. The fluid containment system of claim 2, wherein: the front lifting assembly is positioned beneath an outside portion of the tongue floor; and the cooperative coupling mechanism comprises a king pin adapted to be coupled to a king pin receiver of the vehicle.
4. The fluid containment system of claim 1, the front lifting assembly comprising one or more pneumatic bags.
5. The fluid containment system of claim 1, further comprising a rear lifting assembly adapted to lift the rear of the tank.
6. The fluid containment system of claim 5, the rear lifting assembly comprising one or more pneumatic bags.
7. The fluid containment system of claim 1 comprising a rear stairway comprising steps.
8. The fluid containment system of claim 7, the rear stairway further comprising a folding lower portion.
9. The fluid containment system of claim 1 further comprising an angled rear floor, the angled rear floor being elevated with respect to the lower floor and defining a space in which the rear suspension assembly is positioned.
10. A fluid containment system comprising: a tank adapted to contain fluids, the tank comprising a top, sides, rear, front, and a lower floor; a frame and a rear stairway; the rear stairway being positioned within a cutout above an angled floor, the angled floor being elevated with respect to the lower floor and defining a space within which a rear suspension system is positioned; the rear suspension system comprising an axle, wheels, and tires, the rear suspension system being structured and arranged to permit the wheels and tires to rotate; a front lifting assembly; a cooperative coupling mechanism comprising a king pin, the king pin being adapted to be coupled with a king pin receiver of a vehicle; a rear lifting assembly; the front lifting assembly being adapted to lift the front of the tank; the rear lifting assembly being adapted to lift the rear of the tank; the fluid containment system comprising a working condition and a mobile condition; a lower portion of the frame resting on a surface when the mobile fluid containment system is in the working condition; the lower portion of the frame being elevated with respect to the surface when the mobile fluid containment system is in the mobile condition; and the fluid containment system being adapted to be towed by the vehicle when the cooperative coupling mechanism is coupled to the vehicle and the fluid containment system is in the mobile condition.
11. A method of moving a fluid containment system comprising the steps of: providing a fluid containment system at a first location, the fluid containment system comprising a tank, a front lifting assembly, a rear suspension system, and a cooperative coupling portion; the fluid containment system comprising a frame comprising a lower portion resting on a surface; providing a vehicle comprising a vehicle coupling portion adapted to couple with the cooperative coupling portion; using the vehicle, moving the vehicle coupling portion proximate to the cooperative coupling portion; using the front lifting assembly, coupling the cooperative coupling portion to the vehicle coupling portion coupling portion; using the front lifting assembly, raising a front portion of the tank with respect to the surface; and using the vehicle, moving the fluid containment system from the first location to a second location.
12. The method of moving a fluid containment system of claim 11, the fluid containment system further comprising a rear lifting assembly and wherein, after the step of using the front lifting assembly, raising a front portion of the tank with respect to the surface, the step of: using the rear lifting assembly, raising a rear portion of the tank with respect to the surface.
13. The method of moving a fluid containment system of claim 12, the front lifting assembly comprising one or more pneumatic bags.
14. The method of moving a fluid containment system of claim 12, the rear lifting assembly comprising one or more pneumatic bags.
15. The method of moving a fluid containment system of claim 12, wherein, after the step of moving the fluid containment system from the first location the second location, the steps of: using the front lifting assembly, de-coupling the cooperative coupling portion from the vehicle coupling portion; using the front lifting assembly, lowering the front portion of the tank with respect to a second surface; and using the rear lifting assembly, lowering a rear portion of the tank with respect to the second surface.
16. The method of moving a fluid containment system of claim 12, before the step of using the vehicle, moving the fluid containment system from the first location to a second location, the step of: using the front lifting assembly and rear lifting assembly, selectively adjusting a ride height of the fluid containment system upwardly and downwardly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
[0041] Referring to
[0042] Reference throughout this document to “one embodiment,” “certain embodiments,” “an embodiment,” or similar term means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, the appearances of such phrases in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner on one or more embodiments without limitation. The detailed description illustrates by way of example, not by way of limitation, the principles of the invention. This description will clearly enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives, and uses of the invention, including what is presently believed to be the best mode of carrying out the invention.
[0043] Referring to the figures, the mobile fluid containment system 12 of the preferred embodiment generally comprises a tank 14, a front lifting assembly 16, a rear lifting assembly 18, and a rear suspension system 20.
[0044] The fluid containment system 12 is adapted for mobile transport by, for example, a conventional and commercially available semi-truck 22 or other properly equipped vehicle such as a tug, a yard truck, and the like. The fluid containment system 12 is configured for conversion between a working condition (
[0045] In preferred embodiments, the fluid containment system 12 has a three-dimensional rectangular outer profile structure. The tank 14 of the preferred embodiment is taller and longer than conventional 500 bbl tanks. The new tank 14 provided for herein takes advantage of having storage capacity within a tongue 78 of the tank 14, not available in conventional tanks due to the shape of conventional tanks and transport method requirements.
[0046] The tank 14 of the preferred embodiment comprises an 875 bbl capacity and a usable working capacity of 800 bbls. One preferred size of the fluid containment system 12 is nominally 8′6″ wide, 12′8″ high, and 58 feet long. These dimensions provide for ease of transport and delivery to a job site such as a drilling pad.
[0047] The tank 14 comprises a large capacity container adapted for holding fluid at an oil well site to be pumped into an oil/gas well during drilling operations. The tank 14 of the preferred embodiment comprises a modified rectangular configuration when viewed from a top plan view, as shown in
[0048] Thus, the stairway 46 of the preferred embodiment is positioned at the rear portion 38 of the fluid containment system 12. The industry standard is for tanks to comprise ladder type rungs positioned at the front of the tank. The rearward stairway 46 positioning of the preferred embodiment provides greater safety because an operator using the stairway 46 is away from hoses that are connected at the front of the tank 14.
[0049] Referring to
[0050] The tank 14 further comprises one or more manifold assemblies 60, fill lines 62, ball valves 59 (depicted in
[0051] Referring to
[0052] The rear suspension system 20 of the preferred embodiment comprises an axle assembly 70, wheels 72, and tires 74 structured and arranged to permit the wheels 72 and tires 74 to rotate about the axle assembly 70. The rear suspension system 20 is pivotally coupled to the tank 14 or frame at one or more coupling points 76 such that the rear suspension system 20 may be pivoted upwardly and downwardly to and between the working condition and the mobile condition. For example, when the fluid containment system 12 is in the working condition depicted in
[0053] The rear lifting assembly 18 is adapted to move the rear suspension system 20 up and down to and between the working condition and the mobile condition. The rear lifting assembly 18 of the preferred embodiment comprises four swing arms 92 operatively coupled with two airbags 94 that lift the rear of the tank 14 off the ground 24 and are stabilized by crossmembers and the rear axle 70. This arrangement permits the rear to be lifted to an equal height as the front, permitting the tank to ride level during transportation.
[0054] Although in the preferred embodiment, the rear suspension system 20 is pivotally coupled to the tank 14 or frame 37, the rear suspension system 20 need not pivot. In some embodiments, the rear suspension system 20 is generally fixed in position such that it need not pivot downward for the system 12 to be in the mobile condition.
[0055] Referring to
[0056] The kingpin sub-system 26 of the front lifting assembly 16 comprises a rear arm assembly 80, a front arm assembly 82, the front arm assembly 82 comprising a kingpin 84 adapted to be coupled within the kingpin receiver portion 28 of the semi-truck 22. The front arm assembly 82 and rear arm assembly 80 are coupled to one another via a support assembly 86. The front arm assembly 82 is pivotally coupled to the support assembly 86. Airbags 88 supplied with air or other fluid by air lines 90 of the front lifting assembly 16 are adapted to move the front arm assembly 82 such that the kingpin 84 is moved in a generally upward and downward direction. Therefore, when in the upward position as shown, for example, in
[0057] Although the front and rear lifting assemblies 16, 18 of preferred embodiments comprise pneumatic systems comprising airbags 88, the front and rear lifting assemblies 16, 18 need not comprise pneumatic systems. Rather, other systems known in the art can be used to raise and lower the front and rear portions of the fluid containment system 12. For example, hydraulic systems comprising hydraulic pumps, fluids, rams, scissor lifts, and/other lifts can be used to raise and lower portions of the fluid containment system 12. Other mechanical means of raising and lowering components can also be used. For example, a motorized or hand powered screw jack, scissor jack, or winch and cable system can be incorporated within the fluid containment system 12.
[0058] The tank 14 lower floor 39 slopes to permit essentially complete emptying of fluid from the tank 14 either during delivery of fluid to the drilling site or if draining the tank of unused fluid as from a drain (not shown). The tank 14 may be supported on a substantially rectangular frame 37 that includes beams and other frame members welded or otherwise secured together. A lower portion 35 of the frame 37 rests on the ground 24 when the fluid containment system is in the working condition. The front wall 30, rear wall 32, and side walls 36 of the tank 14 of the preferred embodiment are formed from heavy duty corrugated steel. Upright members support sides of the tank 14. The top 34 of the preferred embodiment is formed from heavy steel plate. The frame may include cross-beams spaced along the length of the tank 14, and lengthwise or front-to-back laterally spaced beams under the tank 14.
[0059] Although in the preferred embodiment, the front wall 30, rear wall 32, and side walls 36 of the tank 14 are formed from heavy duty corrugated steel, these elements need not be so formed. Rather, the front wall 30, rear wall 32, and side walls 36 of the tank 14 may be formed from straight steel. Also, the material for the front wall 30, rear wall 32, and side walls 36 of the tank 14 may comprise other suitable materials such as other metals or other natural or other manmade materials. For example, other suitable materials that may be used for these and other components of the fluid containment system 12 include aluminum, iron, brass, copper, tin, nickel, plastic, polypropylene, polyethylene, polyvinyl chloride (PVC), Medium-density polyethylene (MDPE), Very-low-density polyethylene (VLDPE), High-molecular-weight polyethylene (HMWPE), high-density polyethylene (HDPE), Ultra-low-molecular-weight polyethylene (ULMWPE), Chlorinated polyethylene (CPE), and the like.
[0060] Referring to
[0061] Referring to
[0062] Referring to
[0063] In the embodiment shown in
[0064] The rear suspension system 20 of the embodiments of
[0065] A method of moving a fluid containment system 12 is also provided. The method of a preferred embodiment comprises the steps of providing a fluid containment system 12 at a first location, the fluid containment system 12 comprising a tank 14, a front lifting assembly 16, a rear lifting assembly 18, and a rear suspension system 20; providing a vehicle 22 comprising a receiver portion adapted to receive a male portion of a hitch 84; moving the vehicle receiver portion 28 proximate to the male portion of the hitch 84; using the front lifting assembly 16, coupling the male portion of the hitch 84 to the receiver portion 28; using the front lifting assembly 16, raising a front portion of the tank 14; using the rear lifting assembly 18, raising a rear portion of the tank 14; and using the vehicle 22, moving the fluid containment system 12 from the first location to the second location.
[0066] In other embodiments, after the step of using the vehicle 22, moving the fluid containment system 12 from the first location to the second location, the method further comprises the steps of: using the rear lifting assembly 18, lowering the rear portion of the tank 14; using the front lifting assembly 16, uncoupling the male portion of the hitch 84 from the receiver portion 28; using the front lifting assembly 16, lowering a front portion of the tank 14; and moving the vehicle receiver portion 28 away from the male portion of the hitch 84.
[0067] In preferred embodiments of the method, the fluid containment system 12 is adapted to be moved by a conventional and commercially available semi-truck 22.
[0068] In preferred embodiments of the method, the front lifting assembly 16 comprises a pneumatically-actuated articulating kingpin sub-system 26 which uses leverage to lift the tank 14 off the ground 24 rather than winches or cranes. In the preferred embodiment the front lifting assembly 16 comprises a kingpin 84, a male portion of the cooperative coupling system. However, the front lifting assembly 16 need not comprise a kingpin 84. Rather, the fluid containment system 12 may comprise other cooperative coupling arrangements known in the art. For example, the fluid containment system 12 may comprise a female receiver portion adapted to receive a male portion positioned on the vehicle 22. A trailer ball and hitch arrangement is an example of such a cooperative coupling mechanism. By way of further example, the cooperative coupling arrangement in certain embodiments may be a pintle hitch comprising a hook portion and an eye/ring portion, the eye/ring portion being adapted to be secured with the hook portion.
[0069] In preferred embodiments of the method, the rear suspension system 20 comprises an axle assembly 70, wheels 72, and tires 74 structured and arranged to permit the wheels 72 and tires to rotate about the axle assembly 70. The rear suspension system 20 is pivotally coupled to the tank 14 at one or more coupling points 76 such that the rear suspension system 20 may be pivoted upwardly and downwardly between the working condition and the mobile condition.
[0070] In an embodiment of the method, the user, using the front lifting assembly 16 and rear lifting assembly 18, can selectively adjust a ride height of the fluid containment system 12 upwardly and downwardly.
[0071] While there has been illustrated and described what is, at present, considered to be a preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made, and equivalents may be substituted for elements thereof without departing from the true scope of the invention. Therefore, it is intended that this invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out the invention, but that the invention will include all embodiments falling within the scope of this disclosure.