METHOD AND SYSTEM TO AUTOMATE A SURVEY PROCESS TO DETERMINE AVERAGE PASSENGER WEIGHT AND AVERAGE CHECKED BAG WEIGHT USED IN DETERMINING AIRCRAFT WEIGHT
20220026260 · 2022-01-27
Inventors
Cpc classification
International classification
Abstract
A method and system for automating airline procedures, used is surveying passenger and checked baggage weights. A fully loaded aircraft is automatically weighed. A processing means subtracts weight values, including: aircraft OEW, fuel-weight, crew-weights, catering-weight, and cargo-weights; leaving only total passenger and checked baggage weights remaining. Opposing algorithms are applied to segregate total passenger weight from the total checked baggage weight; and each respective total weight is further divided by the known number of passengers to determine the average passenger weight, and the known number of checked bags to determine the average checked bag weight. Repeating these procedures for numerous flights, increases frequency of the automated survey process to a daily accumulation, to further refine to more precise average passenger weight and checked baggage weight; categorized by the day of the year, time of day, size of aircraft; and departure vs. destination cities.
Claims
1. A method of weight survey automation, to establish an average weight of airline passengers, comprising the steps of: a) providing an aircraft, the aircraft comprising a fully loaded weight, the fully loaded weight comprising a non-measured total passenger weight and a known total non-passenger weight, the non-measured total passenger weight comprising a total weight of the airline passengers, the airline passengers being within the aircraft; b) measuring the fully loaded weight of the aircraft to determine a measured aircraft weight; c) reducing from the measured aircraft weight, the total non-passenger weight; d) determining a calculated remaining weight, corresponding to the total passenger weight, within the aircraft; e) providing a total number of the passengers from a load manifest; f) using the total number of the passengers and the calculated remaining weight, determining a calculated average weight of the passengers within the aircraft.
2. The method of claim 1 wherein the total non-passenger weight comprises an operating empty weight of the aircraft.
3. The method of claim 1 wherein the total non-passenger weight comprises fuel within fuel tanks of the aircraft.
4. The method of claim 1 wherein the total non-passenger weight comprises a measured weight of catering loaded onto the aircraft.
5. The method of claim 1 wherein the total non-passenger weight comprises a designated weight of a flight crew of the aircraft.
6. The method of claim 1 where the total non-passenger associated weight comprises a measured weight of cargo loaded onto the aircraft.
7. The method of claim 1 where the total non-passenger associated weight comprises a designated weight for a total number of checked bags loaded onto the aircraft.
8. A method of weight survey automation, to establish an average weight of checked bags loaded onto an aircraft, comprising the steps of: a) providing the aircraft, the aircraft being fully loaded and comprising a non-measured total checked bag weight and a total non-checked baggage weight, the total non-checked baggage weight being weight other than the total checked bag weight; b) measuring a weight of the fully loaded aircraft to determine a measured aircraft weight; c) reducing from the measured aircraft weight, the total non-checked-baggage weight; d) determining a calculated remaining weight, corresponding to the total checked-bag weight; e) providing a number of checked-bags from a load manifest; and f) using the number of checked bags and the calculated remaining weight, determining a calculated average weight of the checked-bags within the aircraft.
9. A method of weight survey automation, to validate an operating empty weight of an aircraft, comprising the steps of: a) providing a previously measured operating empty weight of an aircraft, being a first operating empty weight; b) measuring a fully loaded weight of an aircraft to determine a measured aircraft weight; c) reducing from the measured aircraft weight, all non-empty operating weight associated weights, within the aircraft, being a second operating empty weight; and d) determining a difference between the first operating empty weight to that of the second operating empty weight.
10. A method of weight survey automation, to validate the accuracy of fuel weight indicators of an aircraft, comprising the steps of: a) determining a first fuel weight, from onboard fuel indicators; b) measuring a fully loaded weight of a respective aircraft to determine a measured aircraft weight; c) reducing from the measured aircraft weight, all non-fuel associated weights, within the aircraft, being a second fuel weight; and d) determining a difference between the first fuel weight to that of the second fuel weight.
11. A system for determining average passenger and baggage weights in aircrafts, the system comprising: a. one or more aircraft, each of said aircraft comprising an on-aircraft computer communicatively linked to a plurality of sensor inputs, said on-aircraft computer being adapted to analyze sensor data associated with the plurality of sensor inputs; b. first and second off-aircraft computers communicatively linked to the on-aircraft computer; c. the first and second off-aircraft computers and the on-aircraft computer each being adapted to send and receive data transmissions and each being adapted to analyze such data transmissions; d. wherein data transmissions communicated from the on-aircraft computer to the first off-aircraft computer comprise load manifest and operating empty weight data; e. wherein data transmissions from the first off-aircraft computer to the second off-aircraft computer comprise compiled and automated survey results comprising calculated average passenger and checked bag weights; and f. wherein said second off-aircraft computer is adapted to analyze such calculated average passenger and checked bag weights to create refined average passenger and checked bag weights.
12. The system of claim 11, the plurality of sensor inputs comprising strut pressure sensors, deflection sensors, and inertial system sensors.
13. The system of claim 12, wherein the on-aircraft computer comprises a cockpit display and keypad, the cockpit display being structured and arranged to display input data comprising sensor data.
14. The system of claim 11, wherein the on-aircraft and first and second off-aircraft computers comprise internal synchronized clocks and calendars adapted to document a time and date sensor data is generated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0109] In the description herein, the disclosures and all other information of my earlier U.S. Pat. Nos. 5,214,586; 5,548,517; 6,128,951; 6,237,406; 6,237,407; 8,543,322; 9,927,319; 10,089,364 and 10,295,397 as systems for measuring the weight of a fully loaded aircraft, are incorporated by reference.
[0110] The present invention utilizes prior art methods to physically measure the weight of an aircraft as it rest on the ground. Parallel measurements of aircraft weight by independent weight sensing features allow for an increase in confidence of the physical weight measurements and further offer cross-verification for physical weight measurement system accuracy.
[0111] In today's airline operations, aircraft Maximum Take-Off Weight determinations are computed by a Load Build-Up Method, which processes and procedures have remained relatively un-changed for the past 50 years. Jun. 10, 2005 the FAA published an Advisory Circular AC120-27E offering guidance for an approved method to determine the aircraft weight by “computations” which are independent of any requirement to measure of the weight of the aircraft fully loaded with passengers. Typically today, the fully loaded weight of the aircraft is calculated by a process of compiling the weights of various payload items based upon FAA “designated” average weights, for the varying elements such as passengers, carry-on baggage, checked baggage, crew weight; along with cargo weight and the weight of fuel loaded; onto a previously measured empty aircraft weight. This method of calculating the aircraft weight based on the summing of the various weight elements loaded on to a pre-measured empty aircraft weight is often mentioned as the Load Build-Up Method and in this description shall be referred to as the “LBUM”.
[0112] The FAA's AC 120-27E designated weight assumptions for airline passengers and baggage are:
TABLE-US-00004 Average passenger weight-summer 190.0 lb. Average passenger weight-winter 195.0 lb. Average bag weight 28.9 lb.
[0113] On May 16, 2019 the FAA published Advisory Circular AC120-27F, being the most recent revision to 27E. A notable and major change in 27F is that the FAA no longer designates the average passenger, average carry-on item and average checked baggage weights.
[0114] On the actual day of a flight, typically two hours prior to the departure of the flight, that flight's automated load planning program will be transferred to the desktop computer display of one of the airline's Flight Dispatchers. It is the responsibility of the Flight Dispatcher to then monitor the planned load of that flight as passengers check-in at the gate. The number of ticketed passengers and allocations for checked bags have been input to the load-planning program. Typically this process goes without interruption and the aircraft will dispatch on schedule, as planned. As the door of the aircraft is closed and the load-plan is closed-out by the Flight Dispatcher, the “planned load” will always match the “departure load” as submitted to the FAA; because both are based on the same compilation of weight assumptions used in determining the LBUM. Many if not most airlines currently dispatch their aircraft under FAA approved LBUM procedures; a method which helps to keep the airlines on schedule.
[0115] Throughout the description herein, examples will be shown for calculations to determine aircraft take-off weight, being a weight that must never exceed the aircraft's certified Maximum Take-Off Weight (“MTOW”) limitations. The Boeing 737-800 is one of the most common commercial “narrow-body” aircraft flown worldwide by today's airlines and shall be used as the subject aircraft throughout the examples and illustrations in this invention.
[0116] An aircraft is typically supported by plural landing gear struts. In many if not most cases, aircraft are supported by three landing gear struts. Each landing gear strut is designed much like, and incorporates many of the features of a typical telescopic shock absorber. The shock absorber of the landing gear strut comprises internal fluids, of both hydraulic oil and compressed gas. More simply said . . . “the weight of an aircraft rests on three pockets of compressed gas.”
[0117] The average population weight has been documented as becoming heavier year-after-year. For this reason, filled aircraft will (if measured) have a heavier measured weight than the weight computed by population weight data determined in 27E. Airlines throughout the United States are using this stale weight data in the current 28,537 aircraft dispatches per day.
[0118] This invention provides methods of identifying, defining and illustrating a means to automate the airline's weight surveying procedures.
[0119] The weight of the aircraft supported by the above mentioned pockets of compressed gas is transferred down the landing gear strut to the landing gear axles, which bear the load and are supported by the landing gear tires. As weight is added to the aircraft, the axles will bend and deflect with the addition of more load. As an alternate means of determining aircraft weight, the bending/deflection of the aircraft landing gear axles can be monitored and measured with such axle deflection being directly proportional to the additional amount of weight added. The deflection of the landing gear axles represent the same load as supported by the pockets on compressed gas, thus both provide methods of determining aircraft weight, which may run parallel.
[0120] Regulatory Authorities do not require airlines to weigh aircraft on scales to determine aircraft take-off weight, as a means to confirm aircraft weight limitations have not been exceeded. The procedures implemented in this invention for pre-take-off aircraft weighings compared to planned loads, facilitate the development of a new category of “reliability program” implemented; to assure Regulatory Authorities that a load which is planned near but not exceeding the take-off weight limitation are measured to assure the weight limitations are not exceeded. Such fully loaded aircraft take-off weighings, will create a Superior Level of Safety to that of aircraft currently operating with un-measured weights, which un-measured weights might allow exceedance, beyond of certified weight limitations.
[0121] Use of prior art aircraft weighing systems are implemented to measure aircraft take-off weight, along with unique methods and procedures for the review, analysis and documentation of a measurement of the total passengers and checked baggage weight values, for further development of a method to determine and validate the average “single passenger” and “single checked bag” weight values, currently used in LBUM procedures; which will provide the necessary evidence for Regulatory Authorities' granting approval for the automation of the weight survey process to establish more accurate average weight values, to those being used today.
[0122] The present invention offers apparatus and methods utilizing a variety of sensors for collecting landing gear load data to continually update a variety of interrelated computer software programs, used in the more advanced aircraft weight measuring systems.
[0123] To summarize this system, apparatus and methods used for continuous monitoring and measuring by various sensors include: [0124] Strut pressure sensor [0125] Landing gear strut axle deflection sensor [0126] Aircraft pitch indicator [0127] Aircraft 3-axis acceleration indicator [0128] Aircraft ground speed indicator [0129] On-aircraft computer to collect aircraft and landing gear data [0130] Off-aircraft computer to process collected landing gear data, with software functionality to determine aircraft weight and CG [0131] Wireless communication capabilities between on-aircraft computer and off-aircraft computer data base [0132] Wireless communication capabilities between off-aircraft computer data-base and air carriers receiving the average passenger and checked baggage weight data
[0133] This invention provides methods of identifying, defining and illustrating variations in average passenger and checked baggage weights across numerous geographic regions and variations in the seasonal changes in temperature. Average passenger (and checked baggage) weight values are determined, recorded and stored within a data-base; assigned and cross-referenced into categories of: date, time, aircraft size, and geographic region; allowing their current and future use as reference points in the comparison of, and changing trends in, average weight patterns; which are monitored and used as a base-line benchmark in subsequent average weight computations, to increase the confidence level when determining a value for average weight value; used by airline load planners for the next day's flights. Allowing the logic within the software programs to identify and learn, with the additions of the ever-expanding individual data-points complied within the data-base.
[0134] As used herein, the terms “a” or “an” shall mean one or more than one. The term “plurality” shall mean two or more than two. The term “another” is defined as a second or more. The terms “including” and/or “having” are open ended (e.g., comprising). The term “or” as used herein is to be interpreted as inclusive or meaning any one or any combination. Therefore, “A, B or C” means “any of the following: A; B; C; A and B; A and C; B and C; A, B and C”. An exception to this definition will occur only when a combination of elements, functions, steps or acts are in some way inherently mutually exclusive.
[0135] Reference throughout this document to “one embodiment,” “certain embodiments,” “an embodiment,” or similar term means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, the appearances of such phrases in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner on one or more embodiments without limitation. The detailed description illustrates by way of example, not by way of limitation, the principles of the invention. This description will clearly enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives, and uses of the invention, including what is presently believed to be the best mode of carrying out the invention.
[0136] Referring now to the drawings, wherein like reference numerals designate corresponding parts throughout the several views and more particularly to
[0137] The total weight of the aircraft rest upon the combined left and right main landing gears 5, 7 and nose landing gear 3.
[0138] Landing gears 3, 5 and 7 distribute the weight of aircraft through tires 9, which rest on the ground 11. A commercially available OnBoard Weight and Balance System (“OBWBS”) which is modified and utilized as a component of this invention, measures the weight of aircraft 1, supported at each respective landing gear, and in this example identifies the total weight of aircraft 1 at 170,631 lb.
[0139] Electronic components of the OBWBS, attached to aircraft 1, are an on-aircraft data acquisition computer 15 which incorporate new software programs (defined and shown in
[0140] The process to resolve for average passenger and baggage weight takes approximately ¾ of a second, at which time Centralized Data Services first off-aircraft computer 27 will update the data-base and transmit the updated and refined information back to airline second off-aircraft computer 31 via wireless data transfer 25. Airline second off-aircraft computer 31 will use the updated and refined average passenger weight and average baggage weight data to make adjustment to the average weights in their existing load planning programs, that current and subsequent measurements of total aircraft weight will more closely match the weight established by the load planning programs.
[0141] Referring now to
[0142] Referring now to
[0143] Referring now to
[0144] We begin this 1.sup.st example with: [0145] Column A representing the Operating Empty Weight (“OEW”). The OEW is the weight of the empty aircraft. One method to measure the operational empty weight of the aircraft is to roll the aircraft onto platform-weighing scales, with one landing gear resting on each of the respective scales. Each scale measures the weight supported by each respective landing gear and the weights are added together to measure the aircraft total weight. An alternate method to measure the empty weight of an aircraft is to place it onto tripod floor-jacks, then lift the entire aircraft up and off of the hanger floor. A load-cell is located between the aircraft and the top of each floor-jack; so that once the aircraft is suspended above the floor, the weight of the aircraft rests on the three load-cells. The OEW is thereby measured and the aircraft CG is further determined from the measured aircraft weights. Though the term OEW implies the aircraft as totally empty, the aircraft is actually empty of fuel, payload and crew. Other weight associated with items such as engine and hydraulic system fluids, in-flight magazines, galley items such as coffee-makers, disposable products and other lavatory items are considered part of, and are included in the OEW. In this example, the OEW of the Boeing 737-800 aircraft is 91,108 lb. The FAA requires aircraft to be reweighed at 36-month intervals, to account for changes in OEW (shown in this Column A, Row 4). [0146] Column B representing the weight of the fuel, which is carried within the aircraft fuel tanks. In the determination of aircraft total weight, the fuel weight is determined by recording aircraft fuel indicator readings. Fuel is pumped onto the aircraft through flow-meters, which measure the fuel flow in gallons, and the aircraft system of fuel tanks have indicators which converts the volume of fuel contained within each tank into a quantity indicated in pounds. Fuel weight will fluctuate depending on temperature and can range in weight from 6.46 to 6.99 pounds per gallon. In this example 5,800 gallons of fuel are contained within the fuel tanks, at a conversion factor of 6.8 lb/gal, totaling 39,440 lb. (shown in this Column B, Row 4). [0147] Column C representing the weight associated with the food, beverages and other catering items planned for consumption during the flight. Airlines often use catering carts, which are pre-loaded with food, beverages and ice, prior to being loaded onto the aircraft. There are several types of catering carts; either a lighter cart filled with trays of food, or a heavier cart filled with bottled water, canned beverages and ice. Each respective cart has a standard weight assigned to it based on the size and capacity of the cart. In this example, three of the heavier 128 lb. beverage carts are loaded onto the aircraft, totaling 384 lb. (shown in this Column C, Row 4). [0148] Column D representing the weight of the flight crew. The airline flight crew weights are divided into two categories: pilot-crew and cabin-crew. FAA regulations regarding assumed/assigned/designated weight values used in the LBUM are contained within FAA Advisory Circular-AC120-27F. 27F designates the weight for each pilot at 240 lb. The pilot is assumed to be carrying personal baggage and additional flight charts and aircraft manuals onto the aircraft. FAA regulations require 2 pilots for this FAA Part 25 category of aircraft. FAA Regulations require 1 cabin attendant for each block of 50 passengers, for which the aircraft is certified to carry. AC120-27F designates the weight for each cabin attendants at 210 lb., which includes personal baggage. This example of the Boeing 737-800 aircraft is certified to carry a maximum of 174 passengers, thus the weight of 4 cabin attendants for this size of aircraft is applied. Combined pilot and cabin attendant weights total 1,320 lb. (shown in this Column D, Row 4). [0149] Column E representing the “measured weight” of the cargo loaded. Each of the 6 respective cargo items for this example flight is pre-weighed on scales prior to being loaded onto the aircraft. The cargo weight for this example flight totals 750 lb. (shown in this Column E, Row 4). [0150] Column F representing the weight of the checked bags (those bags which are loaded into the baggage compartments located below the aircraft cabin floor). AC120-27E designates average weight values for checked bags, depending on the assumed size of each bag. Average bag weights are assigned at 28.9 lb. each. For this flight there are 128 bags totaling 3,699 lb. (shown in this Column F, Row 4). [0151] Column G representing the non-measured weight of 174 passengers for this flight. The FAA's published Advisory Circular AC120-27E designates weight values for average passenger weights at 190 lb. for summer weights and 195 lb. for winter weights, but these weight values are assumed weight averages, and are not a measured value for each flight. It is further assumed that during colder months, passengers will include more clothing as they board the aircraft. The summer average passenger weight of 190 lb. is used between May 1.sup.st-October 31.sup.st and winter weight of 195 lb. is used between: November 1.sup.st-April 30.sup.th. With this example, the higher 195 lb. winter weight assumption is being used. The passenger weight assumptions include carry-on items. Such carry-on items include bags, purses, small luggage, backpacks, etc. With all ticketed passenger boarding the aircraft, the assumed weight of 174 passengers totals 33,930 lb. (shown in this Column G, Row 4). [0152] Column H representing the computed total weight of the aircraft. Summing the totals along Row 4, at the bottom of Columns A-H, equals 170,631 lb. for an aircraft total weight (shown in this Column H, Row 4). The 170,631 lb. accumulation is the calculated aircraft weight, as determined by the LBUM.
The process shown above illustrates the compilation of known and assumed/designated weights values, to determine the aircraft total weight; and commonly referred to as the Load Build-UP Method.
[0153] Referring now to
[0154] We begin this 2.sup.nd example with: [0155] Column A having a measured weight a fully loaded aircraft, now at 171,454 lb. (shown in Column A, Row 7). [0156] Column B Row 4 shows the un-changed OEW of 91,108 lb. being subtracted from the 171,454 lb. measured weight of the fully loaded aircraft (shown in Column A, Row 7); resulting with a reduction in weight to 80,346 lb. (shown in Column B, Row 7). [0157] Column C Row 3 shows 5,800 gallons of fuel, converting at 6.8 lb. per gallon to 39,440 lb. of fuel load for this flight (shown in Column C, Row 4). The fuel weight is subtracted from the prior reduced weight of 80,346 lb. (shown in Column B, Row 7); resulting with a further reduction in weight to 40,906 lb. (shown in Column C, Row 7). [0158] Column D Row 3 shows three galley carts each weighing 128 lb., totaling 384 lb. of in-service catering for this flight (shown in Column D, Row 4). The catering weight is subtracted from the prior reduced weight of 40,906 lb. (shown in Column C, Row 7); resulting with a further reduction in weight to 40,522 lb. (shown in Column D, Row 7). [0159] Column E Row 3 shows two pilots each weighing a designated 240 lb., and four cabin crew members designated at 210 lb. each; totaling 1,320 lb. for the entire flight crew for this flight (shown in Column E, Row 4). The crew weight is subtracted from the prior reduced weight of 40,522 lb. (shown in Column D, Row 7); resulting with a further reduction in weight to 39,202 lb. (shown in Column E, Row 7). [0160] Column F Row 3 shows “cargo items 1-6” with various pre-measured weights, totaling 750 lb. as the cargo items for this flight (shown in Column F, Row 4). The cargo weight is subtracted from the prior reduced weight of 39,202 lb. (shown in Column E, Row 7); resulting with a further reduction in weight to 38,452 lb. (shown in Column F, Row 7). [0161] Note: the airline's load manifest data for each respective flight, including the total passenger-count and total checked baggage-count; is automatically sent wirelessly 23, from the airline's Network Operations Center computer 31, to the Centralized Data Service Center computer 27, just minutes prior to the aircraft's total weight being measured (shown in
The exercise described above is repeated many times, with the results further averaged to refine the typical average passenger weight to a more accurate and precise representation of the flying public.
[0165] Referring now to
[0166] The scatter of 1,400 data points are filtered to remove outliers, being those data points from the outer bands of higher and lower weight ranges; to determine a mean of the average passenger weights from the total flights surveyed. The column of vertical numbers shown on the left side of the chart, represent the range of average weights audited, and represents the total passenger population, and associated average passenger weight, from each respective flight. The average passenger weight range begins at the bottom of the chart with the lower weight range of 185 lb., and increases to the higher weight range of 215 lb.
[0167] The row of horizontal numbers shown along the bottom of the chart, represent each of the respective flights surveyed. The flights begin with the initial flight shown at the far left side of the chart, and conclude with the 1,400.sup.th flight shown on the far right side of the chart. [0168] Below is a summary of the chart's numeric indicators: [0169] 53 data point representing a single airline flight used to survey and determine the average weight of a passenger; [0170] 55 horizontal solid-line representing the mean of total surveyed flights, to determine average passenger weight across the 1,400 flights; [0171] 57 data point identified as a flight with the average passenger weight, greater than the mean; [0172] 59 data point identified as a flight with the average passenger weight, lesser than the mean; [0173] 61 horizontal dash-line representing the filtering threshold for identification of surveyed average passenger weight “high outlier”; [0174] 63 horizontal dash-line representing the filtering threshold for identification of surveyed average passenger weight “low outlier”; [0175] 65 data point identified as a flight with average passenger weight greater than the “high outlier” filter; [0176] 67 data point identified as a flight with average passenger weight lesser than the “low outlier” filter; [0177] 69 the specific data point representing the flight used as the Example in
[0178] Horizontal solid-line 55 represents a mean weight of 200.38 lb., resulting from the 1,400 surveyed flights shown in this Example, with all 1,400 flights flown on the same colder day in January, to identify the average passenger weight for this series of flights. Flights flown on subsequent days, with temperatures 15°-20° warmer; might identify a lower average passenger weight, as the passengers on warmer days typically bring fewer heavy coats onboard the aircraft.
[0179] The flight associated with average passenger weight indicated by data point 53, and shown being above the surveyed average passenger weight shown by mean line 55, originated from the airline's hub in Chicago, Ill.; in a colder region of the air carrier's route structure.
[0180] The flight associated with average passenger weight indicated by data point 59, and shown being below the surveyed average passenger weight shown by mean line 55; originated from the airline's hub in Miami, Fla.; in a warmer region of the air carrier's route structure.
[0181] The FAA's designated 195 lb. “winter weight” assumption is to be used from November 1.sup.st until April 30.sup.th; which is a long period of time; and also assumes the weather patterns will be identical for that entire population pool, over the 181-day period.
[0182] The 1,400 surveyed flights indicate an average passenger weight of 200.38 pounds, which is 5.38 lb. heavier than the FAA's established “winter weight” of 195 lb. There are no specific explanations for this higher average passenger weight.
[0183] One possibility for the heavier weight is that the temperature that day might have been colder, and the flights operating in the northern geographic regions had passengers wearing more clothing. Another possibility is that the FAA designated weight assumes a passenger population mix of exactly 50% males and 50% females; with the male average weight including carry-on at 205 lb. as the winter weight; and the female average weight including carry-on at 184 lb. as the winter weight. There is the possibility that the passenger population had a greater percentage of males, than females; but this assumption cannot be made for every flight, each day.
[0184] This new system offers the potential for thousands of respective flights, operating in various geographic regions and operations at various times of the day; to generate large volumes of “specific” average passenger weights and offer significant improvements to the “typical” average weight assumptions used today.
[0185] Still another possibility is that the airline's “fleet average empty weight” of the aircraft has become heavier as the aircraft age. Repairs made to cracks within the fuselage add weight to the aircraft, and placement of additional marketing/literature items within the seat backs can also be a source of this added phantom weight. An additional tool to validate and confirm the aircraft's empty weight is shown in
[0186] The FAA recommends each airline choosing not to use the standard passenger weights, to survey their flying population on a minimum of 3-year interval. Additionally recommend 3-year intervals for re-measuring the operating empty weight of the aircraft; which together can allow the average weight assumptions of each of these categories to become stale over time. With the present invention, daily auditing to determine changes in the average passenger weight trends, compiles an expanding data-base, available for use by airlines to avoid these average passenger weight and empty aircraft weight assumptions to become outdated.
[0187] Combining these weight verification tools for confirming aircraft empty weight and accuracy of onboard fuel weight indicators (shown in
[0188] As well as an OnBoard Weight and Balance System might “measure” the weight of the aircraft; it does not have the ability to anticipate or “plan” the loading of the aircraft; thus the need for airline load planners to have more accurate information, as they plan the loads of subsequent airline flights.
[0189] As additional aircraft are equipped with this system's hardware and software tools, they become additional sources for data-point inputs (see
[0190] Referring now to
[0191] Exchanging positions of Columns G and H allow the refined average passenger weight of 199.73 lb. (previously identified in
[0192] Referring now to
[0193] In particular, Advisory Circular AC120-27F: [0194] Title 14—Code of Federal Regulations: [0195] Part 91 subpart K and parts 121, 125 and 135
[0196] 2.1.1 How Often are Aircraft Weighed? [0197] 2.1.1.1 Individual Aircraft Weighing Program. Aircraft are normally weighed at intervals of 36 calendar-months. An operator may extend this weighing period for a particular model aircraft when pertinent records of actual routine weighing during the preceding period of operation show that W&B records accurately reflect aircraft weights and CG positions are within the cumulative limits specified for establishment of BEW (see paragraph 2.1.3.1). Under an individual aircraft weighing program, an increase should not be granted that would permit any aircraft to exceed 48 calendar-months since its last weighing, including when an aircraft is transferred from one operator to another. In the case of helicopters, increases should not exceed the time that is equivalent to the aircraft overhaul period. [0198] 2.1.1.2 Fleet Weighing. An operator may choose to weigh only a portion of the fleet every 36 months and apply the weight and moment change determined by these sample weighings to the remainder of the fleet. For each aircraft weighed, the new aircraft empty weight and moment is determined by the weighing and entered in the aircraft weight log. The difference between this new aircraft weight and moment and the previous aircraft weight and moment shown in the log is the weight and moment change. The average of the weight and moment changes for the aircraft weighed as part of this fleet weighing is then entered as an adjustment to the aircraft weight logs for each of the aircraft in the fleet that were not weighed.
TABLE-US-00005 TABLE 2-2 Number of Aircraft to Weigh in a Fleet For fleets of- An operator must weigh (at minimum)- 1 to 3 aircraft All aircraft 4 to 9 aircraft 3 aircraft, plus at least 50 percent of the number of aircraft greater than 3 More than 9 6 aircraft, plus at least 10 percent of the number aircraft of aircraft greater than 9
[0199] In Summary: FAA/AC102-27F cites the minimum number of fleet aircraft for which the weight shall be re-measured in determining the “fleet average weight” is defined with a minimum of 6 aircraft, plus 10% of the remaining fleet size. The computations for this program is: 6+[(450−6)×10%]=44.4 aircraft. With rotation of 45 (44.4 rounded-up) individual aircraft within the common fleet type, must be re-weighed within 3-year intervals; equating to 15 aircraft per year. Adding the 6 aircraft minimum requirement, plus the 15 aircraft, equates to 21 aircraft to be re-weighed each year. Re-weighing only 21 aircraft per year, will take 211/2 years to re-weigh every aircraft within the 450 aircraft fleet.
[0200] Referring now to
[0201] In this 4.sup.th example: the number of checked bags and associated checked baggage weight remained constant, but the passenger-count changed to 168 (shown in Column G, Row 3); resulting in the total passenger weight being 33,555 lb. (shown in Column G, Row 4). The total passenger weight is subtracted; resulting in a reduced weight of 92,222 lb. associated with the aircraft OEW (shown in Column G, Row 7). Computations to identify any potential change in the Operating Empty Weight of the aircraft resolved to an increase of 1,114 lb. (shown in Column H, Row 7); since the most recent OEW re-weigh for this aircraft.
[0202] Over time, with as many as 8 flights each day for that individual aircraft, numerous OEW validations and/or “weight revisions” to modify the OEW for that respective aircraft can be recorded, stored and used to update the airline's load planning programs, to increase overall accuracy in subsequent planned loads for that aircraft.
[0203] Referring now to
[0204] Referring now to
[0205] Referring now to
[0206] On-aircraft computer 15, Data Services first off-aircraft computer 27 and Airline second off-aircraft computer 31 are equipped with internal synchronized clocks and calendars, to document the time and date of recorded and received sensor and data transmissions.
[0207] On-aircraft computer 15 has multiple data acquisition/transmission functions, which include: [0208] Data Acquisition function “Alpha” which monitors nose and main landing gear internal strut pressure and stores the recorded data with time and date references to respective strut pressure measurements to such time as the data is transmitted to Centralized Data Services computer 27. [0209] Data Acquisition function “Beta” which monitors nose and main landing gear axle deflections; and stores the recorded data with time and date references to respective axle deflection measurements to such time as the data is transmitted to Centralized Data Services computer 27. [0210] Data Acquisition function “Gamma” which monitors changes in aircraft pitch, acceleration and ground-speed; stores the recorded data with time and date references, to such time as the data is transmitted to Centralized Data Services computer 27. [0211] Data Acquisition function “Delta” which receives fuel weight data from onboard fuel indictors; stores the recorded data with time and date references, to such time as the data is transmitted to Centralized Data Services computer 27. [0212] Data Transmission function “Epsilon” which wirelessly transmits 21 the time and date referenced landing gear sensor data, aircraft movement data and fuel weight data to Centralized Data Services computer 27.
[0213] Centralized Data Services first off-aircraft computer 27 has capabilities for wireless reception 21 of multiple landing gear sensors, aircraft movement, and fuel weight data; and wireless reception 23 of the load manifest data and aircraft OEW. Additionally provides wireless-transmission 25 of surveyed weight data back to the Airline's computer 31. Data Services computer 27 has software programs and data acquisition/transmission functions which include: [0214] Software Program “Zeta” which processes received pressure sensor data from the respective nose and main landing gear to resolve into values equivalent to the weight supported at each respective landing gear and total aircraft weight, [0215] Software Program “Eta” which processes received axle deflection sensor data from the respective nose and main landing gear to resolve into values equivalent to the weight supported at each respective landing gear and total aircraft weight, [0216] Software Program “Theta” which processes received aircraft pitch data from the on-aircraft component to resolve into a value of off-set equivalent to the aircraft being horizontal, [0217] Software Program “Iota” which processes received aircraft ground speed data from the on-aircraft component to resolve into a value of off-set equivalent to the aircraft being stationary. [0218] Software Program “Kappa” which processes received aircraft 3-axis acceleration data from the on-aircraft component to additionally resolve into a value of off-set equivalent to the aircraft being stationary. [0219] Software Program “Mu” which processes the weight data from Programs Zeta and Eta to measure the fully loaded weight of the aircraft and further identify the average passenger weight (shown in
[0221] Airline's second off-aircraft computer 31 has capabilities for wireless transmission 23 for aircraft specific Load Manifest data and Operating Empty Weight; and also wireless reception 25 of surveyed weight data, which includes: [0222] Average passenger weight, associated with the time and date, allowing the airline to categorized the average passenger weight, including changes of passenger and baggage weight trends corresponding to calendar dates, replacing current assumptions which have the world's population gaining 5 pounds during the 24 hour period from October 31.sup.st to November 1.sup.st, as the airline industry coverts from assumed Summer weights to assumed Winter weights. Additionally, as the world's population looses 5 pounds during the 24 hour period from April 30.sup.th to May 1.sup.st, as the industry coverts from assumed Winter weights, back to assumed Summer weights. [0223] Average passenger weight, associated with the time and date, allowing the airline to categorized the average passenger weight, including weight trends corresponding to the time of day, allowing airlines to utilize identified patterns in passenger travel which finds weight differences associated with the departure time of travel. [0224] Average passenger weight, associated with the departure city and arrival city, allowing the airline to categorized the average passenger weight, including weight trends corresponding with travel to and from specific destination cities, allowing airlines to utilize identified patterns in passenger travel that finds weight differences associated with the cities offering vacation destinations, to those primarily supporting business activities. Allowing airlines to monitor trends of passengers returning from vacation destinations, bringing more carry-on items into the aircraft cabin. Allowing airlines to monitor trends of passengers departing to and arriving from geographic regions, with typically lesser-weight populations, compared to regions with heavier-weight populations. [0225] Average baggage weight, associated with the time and date, allowing the airline to categorized the average bag weight, including weight trends corresponding to the dates of the calendar. [0226] Average baggage weight, associated with the departure and destination cities, allowing the airline to categorized the average bag weight, including weight trends corresponding to geographic regions. [0227] Monitoring of Operating Empty Weight of the aircraft, and associated increases in the weights of empty aircraft over time. Aircraft typically never get lighter, but often get heavier as soiled carpets and seats provide additional weight to the aircraft, along with leaked and trapped fluids within the aircraft, and associated collection of dirt by those fluids. The non-reported additions of in-flight magazines and literature, placed within the 100s of seat-backs on the aircraft can generate non-recognized weight increases. [0228] Accuracy validation of aircraft fuel weight indicators. [0229] Data Transmission function “Epsilon” which wirelessly transmits 23 the specific flight's load manifest data to Centralized Data Services computer 27.
[0230] The onboard aircraft weight measuring system depicted herein is one means, but not the only means to measure the weight of a fully loaded aircraft. Other means of measuring the aircraft weight may be used, without diverging from the spirit of the invention herein described.
[0231] Having a measured aircraft weight, pilots are assured that a significant weight error will not go un-noticed, which might create a safety hazard for a particular flight. Improved operational safety of the aircraft can be established with the implementation and usage of landing gear sensor data to measure aircraft weight and CG, rather than current weight assumptions provided in the Regulatory guidance offered within AC120-27F.
[0232] Described within this invention are methods and strategies developed; in which the whole is now greater than the sum of its parts. Each of the sub-practices of this invention are elements which build upon each other, and strengthen the foundation of justification for the realization that the aircraft operational criteria and Regulations dating back 30 years, have worked well for decades; but the development of new technologies, procedures and the careful implementation and monitoring of such practices offer justification through a finding of an Equivalent Level of Safety, for aviation Regulatory Authorities to allow for an automation in the survey processes to develop more precise average weight assumptions, used in aircraft load planning programs.
[0233] Where previous systems using assumed weight values have been used as a tool to aide pilots with load planning procedures, to help avoid aircraft departures beyond the aircraft safe operational limits, this new invention uses the apparatus and methods to increase the safety of the aircraft, by bringing to better light that current weight assumptions fall short in the accurate determination of aircraft weight and corresponding aircraft CG.
[0234] Although an exemplary embodiment of the invention had been disclosed, it will be understood that other applications of the invention are possible and that the embodiment disclosed may be subject to various changes, modifications, and substitutions without necessarily departing from the spirit and scope of the invention. Therefore, it is intended that this invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out the invention, but that the invention will include all embodiments falling within the scope of this disclosure.