Bragg mirror, resonator and filter device
11233498 · 2022-01-25
Assignee
Inventors
Cpc classification
H03H9/13
ELECTRICITY
International classification
Abstract
Disclosed is a Bragg mirror, a resonator and a filter device comprised thereof. The Bragg mirror comprises a stack of plurality of layers arranged in an axial direction, wherein the plurality of layers comprises at least one first layer comprising, in a radial direction, a first material and a second material, wherein the first material is a first metal and the second material is a different material with respect to the first material, and wherein the first material is radially embedded by the second material in the first layer, or vice versa. The resonator comprises a top electrode, a bottom electrode, a piezo electric layer arranged between the top electrode and the bottom electrode, a substrate, and a Bragg mirror arranged between the bottom electrode and the substrate.
Claims
1. A Bragg mirror comprising a stack of a plurality of layers arranged in an axial direction, wherein the plurality of layers comprises a first layer comprising, in a radial direction, a first material and a second material, wherein the first material is a first metal and the second material is a different material with respect to the first material, and wherein the first material is radially embedded by the second material in the first layer such that the first material forms an embedded material and the second material forms an embedding material, or whereing the second material is radially embedded by the first material in the first layer such that the second material forms the embedded material and the first material forms the embedding material, wherein the plurality of layers further comprises: a second layer comprising a third material; and a third layer comprising the first material, and wherein the third materail is a second metal.
2. The Bragg mirror according to claim 1, wherein a ratio of an acoustic velocity of the first material to an acoustic velocity of the second material is less than 0.94 or larger than 1.06.
3. The Bragg mirror according to claim 1, wherein a ratio of an acoustic impedance of the first material to an acoustic impedance of the second material is between 0.5 to 2.0.
4. The Bragg mirror according to claim 1, wherein the embedding material forms a loop surrounding the embedded material, and the embedded material forms a filling of the loop.
5. The Bragg mirror according to claim 1, wherein the first material is aluminium, the second material is silicon dioxide, and the third material is tungsten.
6. The Bragg mirror according to any of claim 1, wherein the plurality of layers comprises a plurality of said second layers and a plurality of said third layers, wherein the plurality of second layers and the plurality of third layers are alternatingly arranged in the stack.
7. The Bragg mirror according to claim 6, wherein the plurality of second layers and the plurality of third layers are alternatingly arranged below the first layer.
8. A resonator comprising: a top electrode, a bottom electrode, a piezo electric layer arranged between the top electrode and the bottom electrode, a substrate, and a Bragg mirror arranged between the bottom electrode and the substrate, a stack of a plurality of layers arranged in an axial direction, wherein the plurality of layers comprises: a first layer comprising, in a radial direction, a first material and a second material, wherein the first material is a first metal and the second material is a different material with respect to the first material, and wherein the first material is radially embedded by the second material in the first layer such that the first material forms an embedded material and the second material forms an embedding material, or wherein the second material is radially embedded by the first material in the first layer such that the second material forms the embedded material and the first material forms the embedding material; a second layer comprising a third material; and a third layer comprising the first material, wherein the plurality of layers comprises a plurality of said second layers and a plurality of said third layers, and wherein the plurality of second layers and the plurality of third layers are alternatingly arranged in the stack.
9. The resonator according to claim 8, wherein the top electrode overlaps embedded material in the axial direction.
10. The resonator according to claim 8, wherein the bottom electrode abuts the embedded material.
11. The resonator according to any of claim 8, wherein a shape of the embedded material is the same shape as a shape of the top electrode.
12. The resonator according to any of claim 8, wherein a surface area of the embedded material is less than a surface area of the top electrode.
13. The resonator according to claim 12, wherein the surface area of the embedded material is between 67% to 98% of the surface area of the top electrode.
14. The resonator according to any of claim 8, wherein the top electrode, and the embedded material in the Bragg mirror are axially aligned relative to each other.
15. The resonator according to any of claim 8, wherein the bottom electrode abuts the first layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The appended drawings are intended to clarify and explain different embodiments of the present invention, in which:
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DETAILED DESCRIPTION
(12) In a resonator, the Bragg mirror is used to acoustically isolate the active part of the resonator from a substrate of the resonator. The properties of the materials used in the Bragg mirror are sensitive to temperature variations. Temperature variations, such as increased temperature due to high signal levels in the resonator, will therefore affect the performance of the Bragg mirror and thereby the performance of the resonator. Consequently, to achieve high performance the Bragg mirror should be able to compensate for effects caused by such variations in temperature. Conventional temperature compensation solutions are based on compensating the effect of the softening of the materials due to temperature increases. These solutions can decrease the nonlinear effects in resonators where the applied signal levels are well below 1 Watt. However, they are not able to provide sufficient temperature compensation at higher signal levels. Another problem with conventional temperature compensation solutions are that they do not offer a way to transfer heat energy or to cool the resonator. This leads to high temperatures in the resonator which decreases the lifetime of the resonator.
(13) Another factor affecting the performance of resonators is spurious resonances, usually emerging as standing shear waves. As aforementioned, conventional solutions to suppress spurious resonances are based on adding a ring covering the top electrode edges or designing the top electrode shape so that there are no 90° angles. These solutions focus on suppressing shear waves and do not offer a way to transfer heat energy or to cool the resonator.
(14) Consequently, an improved temperature compensation solution is needed which also suppresses spurious resonances and increases the lifetime of resonators. Embodiments of the disclosure provides such an improved solution.
(15) In an embodiment of the disclosure improved handling of increased temperatures and spurious resonances is provided with a Bragg mirror, such as the Bragg mirror 108 shown in
(16) In addition to the at least one first layer L1, the plurality of layers in the Bragg mirror 108 in
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(18) In the embodiment of
(19) The materials used in the different layers L1, L2, L3 of the Bragg mirror 108 are selected based on their acoustic characteristics, such as the acoustic velocity and the acoustic impedance of the materials. As in conventional Bragg mirrors, the second layer L2 and the third layer L3 should comprise materials that have different acoustic impedance. This means that if the material in the second layer L2 has low acoustic impedance then the material in the third layer L3 should have high acoustic impedance. The acoustic impedance depends on the density of the material through which the acoustic waves travel. If there is a change in the density of the material, there will be reflections of the acoustic waves. Hence, it is this difference in acoustic impedance between the layers in the Bragg mirror 108 which cause reflections of acoustic waves and thereby provides the acoustic isolation of the Bragg mirror 108.
(20) The first material M1 and the second material M2 in the first layer L1 can have approximately the same acoustic impedance values but (preferably significantly) different velocities of sounds. When the first material M1 and the second material M2 have approximately the same acoustic impedance values they can be comprised in the same layer without adversely affecting the reflecting properties of the Bragg mirror 108. The criteria that the first material M1 and the second material M2 should have different velocities of sounds leads to a mismatch in the acoustic waves through the different materials. This mismatch hinders lateral waves to propagate between the area of the first material M1 and the area of the second material M2 in the first layer, thereby supressing spurious resonances.
(21) The criteria related to the acoustic impedance is expressed as a ratio between the acoustic impedance of the first and second materials M1, M2. In an embodiment, the ratio of the acoustic impedance of the first material M1 to the acoustic impedance of the second material M2 is between 0.5 to 2.0. The criteria related to the acoustic velocity is expressed as a ratio between the acoustic velocity of the first and second materials M1, M2. In an embodiment, the ratio of the acoustic velocity of the first material M1 to the acoustic velocity of the second material M2 is less than 0.94 or larger than 1.06.
(22) One example of a combination of materials which fulfils the criteria described above is shown in
(23) In one embodiment of the disclosure the Bragg mirror 108 is used in a resonator, such as the resonator 100 shown in
(24) The resonator 100 is in one embodiment used in a filter device, such as the filter device 200 shown in
(25) Further details on the structure of the resonator 100 and the relationship between the Bragg mirror 108 and the active part of the resonator 100 will now be described with reference to
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(27) Each layer in the resonator 100 extends in the radial direction and the width of the extension in the radial direction is herein denoted the width w of the layer. The width w can also refer to the width in the radial direction of the embedded material within the first layer.
(28) A similar relationship to the width relationship exists between the surface area of the embedded material M1; M2 and the surface area of the top electrode 102. Meaning that the surface area of the embedded material M1; M2 can be either more or less than the surface area of the top electrode 102. The surface area is herein understood to mean the area of surface of the layer, or of the material M1; M2 within the layer, in the radial plane. In one embodiment the surface area of the embedded material M1; M2 is less than the surface area of the top electrode 102. In a more specific embodiment, the surface area of the embedded material is between 67% to 98% of the surface area of the top electrode 102.
(29) The surface area of the embedded material M1; M2 and the top electrode 102 is determined by their shape in the radial plane. The shape of the embedded material M1; M2 is in one embodiment the same shape as the shape of the top electrode 102. The shape can be e.g. square, rectangle, trapezium, pentagon, or any other polygon shape. Three examples of possible shapes are shown in
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(31) The first layer L1 in the Bragg mirror 108 enables cooling of the resonator 100 as well as temperature compensation in the resonator 100. Cooling of the resonator 100 is achieved by directing the transfer of heat energy via the metallic layers of the Bragg mirror 108 to the substrate 110. While further temperature compensation is achieved with the area of the embedded material M1; M2 which is selected to be a TCF material, e.g. SiO.sub.2.
(32) The first layer L1 in the Bragg mirror 108 also provides spurious resonance suppression. Spurious resonance suppression is achieved due to the different acoustic thickness in the different materials M1, M2 in the first layer L1.
(33) Simulations comparing the performance of the Bragg mirror 108 according to the disclosure with the performance of a conventional Bragg mirror have been performed. In the simulations, the active stack in the simulations consisted of molybdenum Mo electrodes and an aluminium nitride AlN piezoelectric layer. The λ/4 thicknesses of each material were applied in the Bragg mirrors.
(34) In the thermal 2D simulations the temperature at the top electrode 102 was set to 323.15 K (+50° C.). This is approximately the temperature of the top electrode 102 induced by a low level signal (<20 dBm) driven into the resonator 100. The substrate temperature at 11 μm below the Bragg mirror 108 was set to room temperature and it worked as a reference temperature and a heat sink.
(35) Samples in the simulations were provided with a conventional SiO.sub.2/W Bragg mirror, with and without a first layer L1, and an Al/W Bragg mirror, with and without a first layer L1. In the samples with a first layer L1 according to the disclosure embedded Al and SiO.sub.2 areas were used and positioned at the top of each Bragg mirror. In case of an embedded SiO.sub.2 area, the rest of the first layer L1 consisted of Al. In case of an embedded Al area the rest of the first layer L1 consisted of SiO.sub.2. Table I shows the measured average heat fluxes in the centre of the different samples.
(36) TABLE-US-00001 TABLE I Average heat flux values (in W/m.sup.2) of the resonators at the centre of the resonator. Bragg Pure Bragg Embedded Al, Embedded SiO.sub.2, mirror mirror SiO.sub.2 shoulders Al shoulders Al/W 238e6 238e6 72.2e6 SiO.sub.2/W 29.5e6 41.6e6 29.5e6
(37) The simulations show that the pure Al/W Bragg and the Al/W Bragg mirror 108 with embedded Al in the first layer L1 have the highest heat fluxes. The average heat flux through the pure Al/W Bragg and the Al/W Bragg mirror 108 with embedded Al in the first layer L1 is eight times higher than the heat flux through the conventional SiO.sub.2/W Bragg mirror. While the average heat flux through the Al/W Bragg mirror 108 with embedded SiO.sub.2 in the first layer L1 is about two times higher than the heat flux through the conventional SiO.sub.2/W Bragg mirror.
(38) In 2D simulations the suppression of spurious resonances was noticed in all cases, were the first layer L1 was applied. In the simulations, the width of the embedded material Al/SiO.sub.2 in the first layer L1 was varied from 60% width of the top electrode to the full length of the bottom electrode 106. In the simulations, the first layer L1 was positioned at the top of the Bragg mirror.
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(40) The simulations show that with the Al/W Bragg mirror the spurious resonances appear strongly between series and parallel frequencies, see
(41) A concluding Table II shows selected parameters from the simulations. The SiO.sub.2/W and the Al/W Bragg mirrors consisted of 2.5×SiO.sub.2/W layers, i.e. SiO.sub.2/W/SiO.sub.2/W/SiO.sub.2, and of 3.5×Al/W layers, i.e. Al/W/Al/W/Al/W/Al, respectively. All the layer structures resulted in about the same quality factor Q values in 1D simulation, where Q is defined as a derivative of the phase with respect to angular frequency:
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(43) The Q.sub.s and Q.sub.p in Table II are Q values at series resonance frequency f.sub.s and parallel resonance frequency f.sub.p, respectively. For comparison the simulation results of a resonator with an Al/W and a SiO.sub.2/W Bragg mirror with a spurious suppression ring has been included into the Table II.
(44) TABLE-US-00002 TABLE II Selected parameters of the simulation results. Tolerance for Mirror triggering (embedded Temperature Temperature nonlinear layer) drift Q.sub.s Q.sub.p handling response Al/W Good 600 550 Good Good Al/W (SiO.sub.2) Medium 1050 700 Medium Medium/ Good Al/W (Al) Good 810 530 Good Good Al/W with ring Good 360 690 Good Good SiO.sub.2/W Poor 900 700 Poor Poor SiO.sub.2/W (SiO.sub.2) Poor 950 480 Poor Medium SiO.sub.2/W (Al) Poor/Medium 1050 500 Poor/ Medium Medium SiO.sub.2/W with Poor 900 500 Poor Medium ring
(45) Though better temperature handling is achieved with the plain Al/W Bragg mirror, significantly better filter performance according to simulated Q values is achieved with the embedded SiO.sub.2 layer in the Al/W Bragg mirror.
(46) The tolerances for triggering the nonlinear response are here based on the temperature handling capacity of the layer stacks. The better the temperature handling capacity is the higher signal levels can be driven into the resonator and still receive linear response.
(47) Finally, it should be understood that the disclosure is not limited to the embodiments described above, but also relates to and incorporates all embodiments within the scope of the appended independent claims.