MEMS PIEZOELECTRIC TRANSDUCER HAVING OPTIMIZED CAPACITOR SHAPE
20210367135 · 2021-11-25
Inventors
Cpc classification
H10N30/87
ELECTRICITY
International classification
Abstract
The surface of the MEMS piezoelectric transducer that optimizes the capacitor shape of the present application is covered with m groups of capacitor (101, 102, 103, 104, 109), m being a natural number ≥2. When the MEMS piezoelectric transducer is loaded with a certain load, a stress of a region covered by any one of a first group of capacitors>a stress of a region covered by any one of a second group of capacitors> . . . >a stress of a region covered by any one of a (m−1).sub.th group of capacitors>a stress of a region covered by any one of a m.sub.th group of capacitors. Capacitors of the same group are connected in series and/or in parallel; capacitors of different groups are connected in series. The present application performs optimization design to the shape, position and number of the capacitor based on the stress distribution of the MEMS piezoelectric transducer when a certain load is loaded. It can significantly reduce the charge flow on the piezoelectric transducer due to uneven stress distribution, enhance the electromechanical transducing coefficient of the piezoelectric transducer as a whole, and improve output of the electrical signal of the transducer.
Claims
1. A MEMS piezoelectric transducer having an optimized capacitor shape, wherein a surface of the MEMS piezoelectric transducer is covered with m groups of capacitors, m being a natural number greater than or equal to 2; each group of capacitors comprises either only one capacitor or a plurality of capacitors; when the MEMS piezoelectric transducer is loaded with a certain load, a stress of a region covered by any one of a first group of capacitors>a stress of a region covered by any one of a second group of capacitors> . . . >a stress of a region covered by any one of a (m−1).sub.th group of capacitors>a stress of a region covered by any one of a m.sub.th group of capacitors; capacitors of the same group are connected in series and/or in parallel; and capacitors of different groups are connected in series.
2. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 1, wherein areas of the capacitors of different groups are substantially the same and capacitors with substantially same areas have substantially the same capacitance values.
3. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 1, wherein the entirety of all the capacitors substantially covers an entire surface of the piezoelectric transducer.
4. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 1, wherein the surface of piezoelectric transducer is divided into at least two regions according to a stress magnitude of the MEMS piezoelectric transducer when a certain load is loaded, and each region corresponds to a range of stress different from each other; each region comprises either only one block or a plurality of blocks; the first group of capacitors is provided corresponding to a region of the maximum range of stress, the second group of capacitors is provided corresponding to a region of the second largest range of stress, and so on; and capacitors have at least two groups.
5. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 4, wherein in the at least two regions, if a certain region is one continuous block on the surface of the MEMS piezoelectric transducer, a group of capacitors corresponding to the region comprises only one capacitor; and if a certain region is a discrete plurality of blocks on the MEMS piezoelectric transducer, a group of capacitors corresponding to the region comprises a plurality of capacitors, each of which corresponds to one block.
6. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 1, wherein the MEMS piezoelectric transducer further comprises a group of dummy capacitors; the group of dummy capacitors comprises either only one dummy capacitor or a plurality of dummy capacitors; when the MEMS piezoelectric transducer is loaded with a certain load, a stress of a region covered by any one of the m.sub.th group of capacitors is greater than a stress of a region covered by any one of the dummy capacitors; and the dummy capacitors do not participate in output of an electrical signal.
7. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 6, wherein a region covered by dummy capacitors is provided with an electrode, or not provided with the electrode.
8. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 6, wherein the entirety of all capacitors and all dummy capacitors substantially covers the entire surface of the piezoelectric transducer.
9. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 6, wherein the surface of piezoelectric transducer is divided into at least three regions according to a stress magnitude of the MEMS piezoelectric transducer when a certain load is loaded, and each region corresponds to a range of stress different from each other; each region comprises either only one block or a plurality of blocks; the first group of capacitors is provided corresponding to a region of the maximum range of stress, the second group of capacitors is provided corresponding to a region of the second largest range of stress, and so on; capacitors have at least two groups; and the group of dummy capacitors is provided corresponding to a region of the minimum range of stress.
10. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 9, wherein in the at least three regions, if a certain region is one continuous block on the surface of the MEMS piezoelectric transducer, a group of capacitors corresponding to the region comprises only one capacitor or a group of dummy capacitors corresponding to the region comprises only one dummy capacitor; if a certain region is a discrete plurality of blocks on the MEMS piezoelectric transducer, a group of capacitors corresponding to the region comprises a plurality of capacitors, each of which corresponds to one block; or a group of dummy capacitors corresponding to the region comprises a plurality of dummy capacitors.
11. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 1, wherein the MEMS piezoelectric transducer is either uniform in thickness or non-uniform in thickness; or is regular in shape or irregular in shape; and the shape of the MEMS piezoelectric transducer includes at least a rectangular cantilever, a fan-shaped cantilever, a right-angled triangular cantilever, a square bilateral fixed support cantilever and a square suspension film.
12. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 1, wherein the MEMS piezoelectric transducer comprises only one layer of piezoelectric film layer, an electrode layer is disposed on both upper and lower surfaces of the piezoelectric film layer, and a support layer is disposed above or below an overall structure; alternatively, the MEMS piezoelectric transducer includes two or more layers of piezoelectric film layers and the support layer is omitted and an electrode layer is disposed on both upper and lower surfaces of each layer of the piezoelectric film layer; or alternatively, the MEMS piezoelectric transducer comprises two or more layers of piezoelectric film layers, an electrode layer is disposed on both upper and lower surfaces of each piezoelectric film layer, and a support layer is disposed above or below or in the middle of the overall structure.
13. The MEMS piezoelectric transducer having an optimized capacitor shape according to claim 12, wherein in the MEMS piezoelectric transducer, all electrode layers corresponding to the same region position constitute one capacitor or one dummy capacitor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0043] Reference numerals in the figures: [0044] 100—rectangular cantilever; 200—fan-shaped cantilever; 300—right-angled triangular cantilever; 400—square bilateral fixed support cantilever; 500—square suspension film; 101 to 104, 201 to 203, 301 to 303, 401 to 404, 501 to 505—capacitor; 109, 204, 304 to 306, 405, 506—dummy capacitor; 110, 120, 130—fixed support sidewalk 111, 121—piezoelectric film layer; 131A—upper piezoelectric film layer; 131B—lower piezoelectric film layer; 112, 122—support layer; 113A, 114A, 115A, 125A, 135A—upper electrode of the capacitor; 135B—middle electrode of the capacitor; 113B, 114B, 115B, 125B, 135C—lower electrode of the capacitor; 119A, 129A, 139A—upper electrode of the dummy capacitor; 139B—middle electrode of the dummy capacitor; 119B, 129B, 139B—lower electrode of the dummy capacitor.
EMBODIMENTS
Embodiment I
[0045] This is a MEMS piezoelectric transducer of a rectangular cantilever structure with a uniform thickness.
[0046] Preferably, in a case where the total area of the effective capacitor remains constant, if different groups of capacitors 101 to 104 have the same or similar areas, they have the same or similar capacitance values. At this time, the piezoelectric transducer composed of the capacitors 101 to 104 in series has the minimum output impedance. Of course, the four different groups of capacitors 101 to 104 may also have different areas, but the output impedance of the piezoelectric transducer is larger when the total area of the effective capacitor is constant.
[0047] The first implementation of the first embodiment described above is illustrated in
[0048] Preferably, the upper electrode 115A and the lower electrode 115B corresponding to a relevant position have substantially the same shape and area; the upper electrode 119A and the lower electrode 119B corresponding to a relevant position also have substantially the same shape and area.
[0049] The second implementation of the first embodiment described above is shown in
[0050] Preferably, the upper electrode 125A and the lower electrode 125B corresponding to a relevant position have substantially the same shape and area, and the upper electrode 129A and the lower electrode 129B corresponding to a relevant position also have substantially the same shape and area.
[0051] A third implementation of the first embodiment above is illustrated in
[0052] Preferably, the upper electrode 135A and the middle electrode 135B and the lower electrode 135C corresponding to a relevant position have substantially the same shape and area; the upper electrode 139A and the middle electrode 139B and the suspended lower electrode 139C corresponding to a relevant position also have substantially the same shape and area.
[0053] Assuming that the capacitors in the above three implementations have the same shapes and sizes, the area of the plate formed by electrical conduction between the upper electrode and the lower electrode of the capacitor in
[0054] The above three implementations may deposit insulating materials or may not deposit any materials in a region where the upper and lower surfaces of the piezoelectric film layer 111 are not covered with the electrode, for example, in an electrode gap between any two capacitors. Taking
[0055] The dummy capacitor 109 in the above three implementations are all covered with electrodes, and the dummy capacitors does not participate in output of the electrical signal. In other implementations, the dummy capacitor region may be covered by electrodes or may be covered without electrodes. When a group of dummy capacitors are composed of a plurality of dummy capacitors, some of the dummy capacitors may be covered with electrodes and the remaining may not.
[0056] The three implementations of the first embodiment given above may be summarized as follows: the MEMS piezoelectric transducer of the present application may include only one layer of the piezoelectric film layer, both surfaces of the piezoelectric film layer are provided with electrode layers and a support layer is provided above or below the overall structure. Alternatively, the MEMS piezoelectric transducer of the present application may also include two or more layers of piezoelectric film layers and the support layer is omitted, and electrode layers are disposed on both surfaces of each layer of the piezoelectric film layer. Further, it is foreseeable that the MEMS piezoelectric transducer of the present application may further comprise two or more layers of piezoelectric film layers, electrode layers are disposed on both surfaces of each layer of the piezoelectric film layer, and a support layer is provided above or below or in the middle of the overall structure, which has still the same principle as the three implementations disclosed above.
Embodiment II
[0057] This is a MEMS piezoelectric transducer of a fan-shaped cantilever structure with a uniform thickness.
[0058] Preferably, the three capacitors in different groups 201 to 203 have the same or similar areas such that they have the same or similar capacitance values. This ensures that the piezoelectric transducer comprising capacitors 201 to 103 connected in series has the minimum output impedance in a case where the total area of the effective capacitor is constant.
Embodiment III
[0059] This is a MEMS piezoelectric transducer of a right-angled triangular cantilever structure with a uniform thickness.
[0060] Preferably, capacitors 301 through 303 have the same or similar areas such that they have the same or similar capacitance values. At this time, the three capacitors 301 to 303 are sequentially connected in series to maximize the output electrical signal.
[0061] Preferably, the area of the first group of capacitors is substantially equal to that of the second group of capacitors, i.e. the area of the capacitor 301 is approximately the sum of the areas of the capacitors 302 and 303. At this time, the capacitors 302 and 303 are connected in parallel (or merged into the same capacitor without cutting) to form a parallel capacitor having a large capacitance value. The parallel capacitor is in series with the capacitor 301. The capacitor 301 belongs to the first group of capacitors, the parallel capacitor belongs to the second group of capacitors and the areas of the capacitors of different groups are substantially the same, so that the minimum output impedance of the piezoelectric transducer may be obtained without changing the total area of the effective capacitor. Further preferably, the capacitors 302 and 303 have the same or similar area, and the area of the capacitor 301 is approximately twice that of the capacitor 302.
Embodiment IV
[0062] This is a MEMS piezoelectric transducer of a square cantilever structure with a uniform thickness.
[0063] Preferably, the four capacitors 401 to 404 have the same or similar area such that they have the same or similar capacitance values, and the capacitors 401 to 404 are sequentially connected in series to maximize the output electrical signal.
[0064] Preferably, the area of the first group of capacitors is substantially equal to that of the second group of capacitors, i.e., the sum of the areas of the capacitors 401 and 402 is substantially equal to that of the capacitor 403 and 404. At this time, the capacitors 401 and 402 are connected in parallel to obtain a first parallel capacitor having a large capacitance value. The capacitors 403 and 404 are connected in parallel to obtain a second parallel capacitor having a large capacitance value. The first parallel capacitor belongs to the first group of capacitors, the second parallel capacitor belongs to the second group of capacitors, and the areas of the capacitors of different groups are substantially the same. Hence, the minimum output impedance of the piezoelectric transducer may be obtained in a case where the total area of the effective capacitor remains constant. Further preferably, the capacitors 401 to 404 have the same or similar areas.
Embodiment V
[0065] This is a MEMS piezoelectric transducer of a square suspension film structure with a uniform thickness.
[0066] Preferably, the five capacitors 501 to 505 have the same or similar areas such that they have the same or similar capacitance values, and the capacitors 501 to 505 are sequentially connected in series to maximize the output electrical signal.
[0067] Preferably, the area of the first group of capacitors is substantially equivalent to that of the second group of capacitors. For example, the sum of the areas of the capacitor 501 to 504 is approximately equivalent to the area of the capacitor 505. At this time, the capacitors 501 to 504 are connected in parallel, and the formed capacitors are connected in series with the capacitor 505. Further preferably, the four capacitors 501 to 504 have the same or similar area, and the area of the capacitor 505 is approximately four times that of the capacitor 501. As another example, the sum of the areas of any two of the capacitor 501 through 504 (referred to as A and B) is substantially equivalent to that of another two (referred to as C and D) while being substantially equivalent to the area of the capacitor 505. At this time, the capacitors A and B are connected in parallel, the capacitors C and D are connected in parallel, and the two capacitors formed are connected in series with the capacitor 505. Further preferably, the four capacitors 501 to 504 have the same or similar area, and the area of the capacitor 505 is approximately twice that of the capacitor 501. In summary, the capacitors 501 to 504 are connected in series and/or in parallel, and the formed capacitors are connected in series again with capacitor 505. The capacitor formed by capacitors 501 to 504 connected in any form belongs to the first group of capacitors, and the capacitor 505 belongs to the second group of capacitors. The capacitors of different groups have substantially the same areas. Hence, the minimum output impedance of the piezoelectric transducer may be obtained in a case where the total area of the effective capacitor remains constant.
[0068] The implementations of the above Embodiment II to Embodiment V may refer to embodiment I, which may be one layer of piezoelectric film layer and a support layer above or below it, or two or more layers of piezoelectric film and the support layer being omitted, or alternatively two or more layers of piezoelectric film layers and a support layer provided above or below or in the middle of the overall structure.
[0069] According to the above five embodiments, it may be found that the MEMS piezoelectric transducer provided by the present application optimizes the shape of the capacitor, which is mainly embodied in the following aspects.
[0070] First, the present application designs the position, number, and shape of the capacitor according to the stress distribution of the MEMS piezoelectric transducer when a certain load is loaded. In particular, in a region where the stress of the MEMS piezoelectric transducer is greater, the necessity to provide a capacitor is higher; and vice versa. Therefore, the capacitor is preferentially provided in a region where the stress of the MEMS piezoelectric transducer is largest and larger.
[0071] Although the above five embodiments all have a dummy capacitor provided on the MEMS piezoelectric transducer, the dummy capacitor is not necessarily required by the present application. If the MEMS piezoelectric transducer of the present application omits the dummy capacitor, then the entirety of all the effective capacitors substantially covers the entire surface of the piezoelectric transducer. If the MEMS piezoelectric transducer of the present application contains a dummy capacitor, then the entirety of all the effective capacitors and the dummy capacitor substantially covers the entire surface of the piezoelectric transducer.
[0072] If a dummy capacitor is provided on the MEMS piezoelectric transducer, since it covers a region of the piezoelectric transducer with the minimum stress, this region typically has a noise level higher than the level of a signal or at the same level as the signal, and the dummy capacitor does not participate in the signal output, which is in favor of improving the output performance of the piezoelectric transducer. Otherwise, if no dummy capacitor is provided on the MEMS piezoelectric transducer, it means that a region with the minimum stress also participates in the signal output, which will degrade the output performance of the piezoelectric transducer.
[0073] Preferably, in a region where the stress of the MEMS piezoelectric transducer is smaller, the necessity of providing a dummy capacitor is higher, and vice versa. Therefore, the dummy capacitor is preferentially provided in a region where the stress of the MEMS piezoelectric transducer is the minimum.
[0074] Preferably, a capacitor is provided in a region where the stress of the MEMS piezoelectric transducer is the maximum; a dummy capacitor is provided in a region where the stress of the MEMS piezoelectric transducer is the minimum; either a capacitor or a dummy capacitor may be provided in other regions of the MEMS piezoelectric transducer.
[0075] It may be found from the above five embodiments that each of capacitors or dummy capacitor covers a part of the surface of the MEMS piezoelectric transducer, and the stress of the surface of the covered region is not a specific value but a stress range. When discussing the stress of the first region>the stress of the second region, it actually refers to any stress value within the range of stress in the first region>any stress value within the range of stress in the second region.
[0076] Preferably, the surface of the MEMS piezoelectric transducer is divided into two or more regions according to the stress magnitude of the MEMS piezoelectric transducer when a certain load is loaded, and each region corresponds to a range of stress different from each other. The first group of capacitors is provided corresponding to a region of the maximum range of stress, the second group of capacitors is provided corresponding to a region of the second largest range of stress, and so on. The capacitors have at least two groups. If a certain region is a continuous block on the surface of the MEMS piezoelectric transducer, the corresponding group of capacitors preferably contains only one capacitor. If a certain region is a discrete plurality of blocks on the surface of the MEMS piezoelectric transducer, the corresponding group of capacitors is composed of a plurality of capacitors, each of which preferably corresponds to one block. Alternatively, one block on the surface of the MEMS piezoelectric transducer may also be provided as at least two capacitors which may be connected in series and/or in parallel.
[0077] Further preferably, the surface of the MEMS piezoelectric transducer is divided into three or more regions according to the stress magnitude of the MEMS piezoelectric transducer when a certain load is loaded, and each region corresponds to a range of stress different from each other. The first group of capacitors is provided corresponding to a region of the maximum range of stress, the second group of capacitors is provided corresponding to a region of the second largest range of stress, and so on. The group of dummy capacitors is provided corresponding to a region of the minimum range of stress. Capacitors have at least two groups. If a certain region is a continuous block on the surface of the MEMS piezoelectric transducer, the corresponding group of capacitors preferably only contains one capacitor, or the corresponding group of dummy capacitors preferably contains only one dummy capacitor. If a certain region is a discrete plurality of blocks on the MEMS piezoelectric transducer, the corresponding group of capacitors comprises a plurality of capacitors, each of which preferably corresponds to one block; or the corresponding group of dummy capacitors comprises a plurality of dummy capacitors, each of which preferably corresponds to one block. Alternatively, one block on the surface of the MEMS piezoelectric transducer may also be provided as at least two capacitors which may be connected in series and/or in parallel; or may be provided as at least two dummy capacitors, none of which participating in output of the electrical signal.
[0078] For example, the stress value of the MEMS piezoelectric transducer when loaded with a certain load is normalized to between 0 and 1; a region where the stress value is between 0.75 and 1 is called the first region, a region where the stress value is between 0.5 and 0.75 is called the second region, a region where the stress value is between 0.25 and 0.5 is called the third region and a region where the stress value is between 0 and 0.25 is called the fourth region. Each region may be a contiguous block or composed of a plurality of isolated blocks. One group of dummy capacitors is provided in the fourth region of the minimum range of stress, and three groups of capacitors are respectively provided in the first region, the second region and the third region. Capacitors of the same group are connected in series and/or in parallel while capacitors of different groups are connected in series.
[0079] Second, at least two groups of effective capacitors are provided in one MEMS piezoelectric transducer. The number, shape and area of the effective capacitors may be determined according to the requirements of the actual circuit configuration for output impedance, sensitivity of the piezoelectric transducer and the noise.
[0080] First of all, in a case where the total area of the effective capacitors remains constant, the capacitors connected in parallel will make the output impedance of the piezoelectric transducer small and the capacitors connected in series will make the output impedance of the piezoelectric transducer large. The greater the number of the capacitors connected in series, the larger the output impedance of the piezoelectric transducer and the greater the noise intensity, but the greater the output electrical signal and the higher the sensitivity of the device; and vice versa. Capacitors with the same or similar stress in the coverage region or within the same stress range, that is, capacitors of the same group may be connected in series or in parallel.
[0081] Capacitors with significantly different stresses in the coverage region or within different ranges of stress, i.e. capacitors of different groups may only be connected in series. If capacitors of different groups are connected in parallel, the redistribution currents of the charge will still occur on the electrodes of these capacitors coverage regions, and thus the object of the present invention cannot be achieved.
[0082] Secondly, in a case where the total area of effective capacitor remains constant, when capacitors of different groups are connected in series, and if the respective capacitor participating in series connection has substantially the same capacitance value, the output impedance of the piezoelectric transducer will be made small; if the respective capacitor participating in series connection has significantly different capacitance value, the output impedance of the piezoelectric transducer will be made large. Hence, the areas of the capacitors of different groups are preferably the same. Considering that each group of capacitors may be composed of a plurality of capacitors, the connection between the plurality of capacitors may be in serial and/or in parallel, so the preferred areas of the respective capacitor and the mutual ratios are determined based on the capacitance values after each group of capacitors is actually connected and the connection method within the groups.
[0083] Third, the dummy capacitor may select to provide the electrodes according to the requirements of the mechanical strength and the resonant frequency of the MEMS piezoelectric transducer in the actual conditions, and the provided electrodes do not participate in output of the electrical signal. Alternatively, the dummy capacitor may not be provided with electrodes.
[0084] The area of the dummy capacitor may be determined according to the requirements of the circuit configuration for output impedance, sensitivity of the transducer and the noise.
[0085] Fourth, although all the above five embodiments relate to cantilevers or suspended film structures with uniform thickness, the MEMS piezoelectric transducer with uneven thickness still applicable because the same technical principle is employed. Although all the above five embodiments relate to the MEMS piezoelectric transducer in a regular shape, the MEMS piezoelectric transducer in an irregular shape is still applicable because the same technical principle is still employed.
[0086] The above is only preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, various changes and modifications may be made to the present application, but any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present application are intended to be included within the scope of protection of the present application.
INDUSTRIAL APPLICABILITY
[0087] The present application may be applied to an electronic device for converting mechanical energy into electrical energy (electrical signals) such as a piezoelectric vibration energy harvester, a piezoelectric microphone, or the like.