Fixed vane turbocharger
11230938 · 2022-01-25
Assignee
Inventors
Cpc classification
F01D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/184
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2250/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A fixed vane turbocharger includes: an impeller; a housing including, inside thereof, an impeller housing space which accommodates the impeller, a scroll flow passage formed on a radially outer side of the impeller, and a communication flow passage which brings the impeller housing space and the scroll flow passage into communication; and at least one fixed vane unit disposed in the communication flow passage and fixed to a portion of the housing on an inner side of the scroll flow passage with respect to a radial direction of the impeller. Each of the at least one fixed vane unit includes at least two vane portions and a coupling portion coupling the two vane portions, and is formed of a single sheet metal member.
Claims
1. A fixed vane turbocharger, comprising: an impeller; a housing including, inside thereof, an impeller housing space which accommodates the impeller, a scroll flow passage formed on a radially outer side of the impeller, and a communication flow passage which brings the impeller housing space and the scroll flow passage into communication; and at least one fixed vane unit disposed in the communication flow passage and fixed to a portion of the housing on an inner side of the scroll flow passage with respect to a radial direction of the impeller, wherein each of the at least one fixed vane unit includes at least two vane portions and a coupling portion coupling the two vane portions, each of the vane portions comprising a vane having a pressure surface and a suction surface, the coupling portion coupling each of side edges of the two vane portions from each of leading edges to trailing edges of the two vane portions, and wherein each of the at least one fixed vane unit has a shape formed by bending or curving a single sheet metal member, wherein the at least one fixed vane unit includes a plurality of separate fixed vane units disposed at intervals in a circumferential direction.
2. The fixed vane turbocharger according to claim 1, wherein at least a trailing-edge side portion of the vane portion is curved so as to be convex on a side of a pressure surface.
3. The fixed vane turbocharger according to claim 1, wherein a leading-edge side metal angle which is an angle formed by a tangent in a circumferential direction of the impeller at a leading edge of the vane portion is greater than a trailing-edge side metal angle which is an angle formed by a tangent in the circumferential direction of the impeller at a trailing edge of the vane portion.
4. The fixed vane turbocharger according to claim 1, wherein a trailing edge of the vane portion extends in a direction inclined toward a circumferential direction from an axial direction of the impeller.
5. The fixed vane turbocharger according to claim 1, wherein the single sheet metal member has a shape including a rectangular wave shape, a triangular wave shape, or a sine wave shape.
6. The fixed vane turbocharger according to claim 1, wherein the fixed vane unit is configured to divide the communication flow passage such that a hub-side flow passage and a shroud-side flow passage are positioned alternately in the communication flow passage in a circumferential direction, wherein each hub-side flow passage is defined by two of the vane portions, the coupling portion coupling the two vane portions and a hub-side wall of the communication flow passage, and wherein each shroud-side flow passage is defined by two of the vane portions, the coupling portion coupling the two vane portions, and a shroud-side wall of the communication flow passage.
7. A fixed vane turbocharger, comprising: an impeller; a housing including, inside thereof, an impeller housing space which accommodates the impeller, a scroll flow passage formed on a radially outer side of the impeller, and a communication flow passage which brings the impeller housing space and the scroll flow passage into communication; and at least one fixed vane unit disposed in the communication flow passage and fixed to a portion of the housing on an inner side of the scroll flow passage with respect to a radial direction of the impeller, wherein each of the at least one fixed vane unit includes at least two vane portions and a coupling portion coupling the two vane portions, each of the vane portions comprising a vane having a pressure surface and a suction surface, the coupling portion coupling each of side edges of the two vane portions from each of leading edges to trailing edges of the two vane portions, and wherein each of the at least one fixed vane unit has a shape formed by bending or curving a single sheet metal member, wherein the at least one fixed vane unit includes a plurality of fixed vane units stacked in an axial direction of the impeller, each of the plurality of fixed vane units having a different shape.
8. The fixed vane turbocharger according to claim 7, wherein the at least one fixed vane unit is formed by the single sheet metal member over an entire periphery in a circumferential direction of the impeller.
9. The fixed vane turbocharger according to claim 7, wherein at least a trailing-edge side portion of the vane portion is curved so as to be convex on a side of a pressure surface.
10. The fixed vane turbocharger according to claim 7, wherein a leading-edge side metal angle which is an angle formed by a tangent in a circumferential direction of the impeller at a leading edge of the vane portion is greater than a trailing-edge side metal angle which is an angle formed by a tangent in the circumferential direction of the impeller at a trailing edge of the vane portion.
11. The fixed vane turbocharger according to claim 7, wherein a trailing edge of the vane portion extends in a direction inclined toward a circumferential direction from an axial direction of the impeller.
12. A fixed vane turbocharger, comprising: an impeller; a housing including, inside thereof, an impeller housing space which accommodates the impeller, a scroll flow passage formed on a radially outer side of the impeller, and a communication flow passage which brings the impeller housing space and the scroll flow passage into communication; and at least one fixed vane unit disposed in the communication flow passage and fixed to a portion of the housing on an inner side of the scroll flow passage with respect to a radial direction of the impeller, wherein each of the at least one fixed vane unit includes at least two vane portions and a coupling portion coupling the two vane portions, each of the vane portions comprising a vane having a pressure surface and a suction surface, the coupling portion coupling each of side edges of the two vane portions from each of leading edges to trailing edges of the two vane portions, and wherein each of the at least one fixed vane unit has a shape formed by bending or curving a single sheet metal member, wherein a leading-edge side portion of the vane portion is rounded so that a tip of the leading-edge side portion is positioned downstream of a leading edge of the vane portion, the leading-edge side portion including a predetermined range from the tip of the vane portion.
13. The fixed vane turbocharger according to claim 12, wherein the at least one fixed vane unit is formed by the single sheet metal member over an entire periphery in a circumferential direction of the impeller.
14. The fixed vane turbocharger according to claim 12, wherein at least a trailing-edge side portion of the vane portion is curved so as to be convex on a side of a pressure surface.
15. The fixed vane turbocharger according to claim 12, wherein a leading-edge side metal angle which is an angle formed by a tangent in a circumferential direction of the impeller at a leading edge of the vane portion is greater than a trailing-edge side metal angle which is an angle formed by a tangent in the circumferential direction of the impeller at a trailing edge of the vane portion.
16. The fixed vane turbocharger according to claim 12, wherein a trailing edge of the vane portion extends in a direction inclined toward a circumferential direction from an axial direction of the impeller.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(20) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(21) For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(22) For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(23) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(24) On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
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(26) The fixed vane turbocharger 100 includes a turbine impeller 2 disposed coaxially with a non-depicted compressor, a housing 4, and at least one fixed vane unit 6.
(27) Hereinafter, unless otherwise stated, the axial direction of the turbine impeller 2 is referred to as merely “axial direction”, the radial direction of the turbine impeller 2 is referred to as merely “radial direction”, and the circumferential direction of the turbine impeller 2 is referred to as merely “circumferential direction”.
(28) The housing 4 includes, inside thereof, an impeller housing space 8 that accommodates the turbine impeller 2, a scroll flow passage 10 formed on the radially outer side of the turbine impeller 2, and a communication flow passage 12 which brings the impeller housing space 8 and the scroll flow passage 10 into communication.
(29) The fixed vane unit 6 is disposed in the communication flow passage 12, and is fixed by a device such as a bolt to a portion 4a on the inner side of the scroll flow passage 10 with respect to the radial direction of the housing 4. The fixed vane unit 6 is disposed inside the communication flow passage 12 so as not to extend in the scroll flow passage 10.
(30) In the embodiment shown in
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(32) In some embodiments, as shown in
(33) In some embodiments, as shown in
(34) With the above configuration, each of the fixed vane units 6 is formed by a single sheet metal member 18, and thus it is possible to improve the surface roughness and reduce costs of the fixed vane units 6, compared to a case where each fixed vane unit 6 is formed by casting. Thus, it is possible to enhance the rectifying effect of the fixed vane units 6, and improve the efficiency of the turbocharger 100 with a simple configuration. Furthermore, the at least two vane portions 14 are coupled via the coupling portion 16, and thus it is possible to increase the section modulus of the fixed vane unit 6 and suppress deformation and collapse due to the hydrodynamic force.
(35) In some embodiments, the fixed vane unit 6 (6A, 6B) is formed by a single sheet metal member 18 over the entire periphery in the circumferential direction.
(36) With the above configuration, it is possible to enhance the rigidity of the fixed vane unit 6 (6A, 6B) as a whole. Further, an inward hydrodynamic force in the radial direction is offset, and thus it is possible to fix the fixed vane unit 6 to the housing 4 with a smaller fixing force (e.g. if the fixed vane unit 6 is fastened by bolt fastening, a smaller fastening force).
(37) In an embodiment, as shown in
(38) According to the embodiments shown in
(39) In an embodiment, as shown in
(40) In some embodiments, as shown in
(41) With the above configuration, fluid strain near the trailing-edge side portion 20 is suppressed, and thereby it is possible to improve the efficiency and enhance the reliability of the rotor blades 2a of the turbine impeller (see
(42) In an embodiment, as shown in
(43) With the above configuration, it is possible to suppress loss due to collision of the leading edge 24 of the vane portion 14 of the fixed vane unit 6 with a flow flowing into the communication flow passage 12 from the scroll flow passage 10.
(44) In an embodiment, as shown in
(45) With the above configuration, the leading-edge side portion 28 of the vane portion 14 is rounded as described above, and thereby it is possible to suppress loss due to collision of the leading edge 24 of the vane portion 14 of the fixed vane unit 6 with a flow flowing into the communication flow passage 12 from the scroll flow passage 10.
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(47) In an embodiment, as shown in
(48) In the embodiment shown in
(49) Furthermore, in the embodiment depicted in
(50) Also with the above configuration, each of the fixed vane units 6 (6C) is formed by a single sheet metal member 18, and thus it is possible to improve the surface roughness and reduce costs of the fixed vane units 6, compared to a case where each fixed vane unit 6 is formed by casting. Thus, it is possible to enhance the rectifying effect of the fixed vane units 6, and improve the efficiency of the turbocharger 100 with a simple configuration. Furthermore, the at least two vane portions 14 are coupled via the coupling portion 16, and thus it is possible to increase the section modulus of the fixed vane unit 6 and suppress deformation and collapse due to the hydrodynamic force.
(51) Furthermore, with the above configuration, the fixed vane unit 6 is divided into a plurality of fixed vane units 6 (6C), and thus the fixed vane units 6 can be reduced in size while ensuring the structure strength, compared to the fixed vane unit 6 (6A, 6B) formed of a single sheet metal member 18 over the entire periphery in the circumferential direction.
(52) Further, it is possible to adjust the installment angle of the fixed vane units 6 when installing the fixed vane units 6 (6C), and thus it is possible to achieve flow rate characteristics corresponding to the installment angle of the fixed vane units 6 (6C). For instance, to address a small flow rate, the fixed vane units 6 (6C) may be installed so that the angle θ3 between the chordwise direction of the vane portion 14 and the circumferential direction becomes small, as depicted in
(53) Embodiments of the present invention were described in detail above, but the present invention is not limited thereto, and various amendments and modifications may be implemented.
(54) For instance, while each of the fixed vane units 6 (6C) includes two vane portions 14 and one coupling portion 16 coupling the two vane portions 14 in the embodiment shown in
(55) Furthermore, in some embodiments, as shown in
(56) For instance, as depicted in
(57) For instance, as depicted in
(58) For instance, as depicted in
(59) Furthermore, for instance, the present invention is also applicable to a diffuser blade of a compressor of a turbocharger.
(60) In this case, the fixed vane turbocharger includes a compressor impeller, a housing including, inside thereof, an impeller housing space which accommodates the compressor impeller, a scroll flow passage formed on the radially outer side of the compressor impeller, and a communication flow passage (diffuser flow passage) which brings the impeller housing space and the scroll flow passage into communication, an at least one fixed vane unit (diffuser vane unit) disposed in the communication flow passage and fixed to a portion on the inner side of the scroll flow passage in the radial direction of the compressor impeller in the housing. Furthermore, each of the fixed vane units includes at least two vane portions and a coupling portion coupling the two vane portions, and is formed by a single sheet metal member.
(61) Also with the above configuration, each of the fixed vane units is formed by a single sheet metal member, and thus it is possible to improve the surface roughness and reduce costs of the fixed vane units 6, compared to a case where each fixed vane unit 6 is formed by casting. Thus, it is possible to enhance the rectifying effect of the fixed vane units, and improve the efficiency of the turbocharger with a simple configuration.
(62) Furthermore, the at least two vane portions are coupled via the coupling portion, and thus it is possible to increase the section modulus of the fixed vane unit and suppress deformation and collapse due to the hydrodynamic force.
DESCRIPTION OF REFERENCE NUMERALS
(63) 2 Turbine impeller 2a Rotor blade 4 Housing 4a Portion 6 Fixed vane unit 8 Impeller housing space 10 Scroll flow passage 12 Communication flow passage 14 Vane portion 14a First end portion 14b Second end portion 16 Coupling portion 18 Sheet metal member 20 Trailing-edge side portion 22 Pressure surface 24 Leading edge 26 Edge 28 Leading-edge side portion 30 Tip 32 Shroud wall 34 Hub wall 36 Edge portion 38 Hub-side flow passage 40 Shroud-side flow passage 42 Hub-side wall 44 Shroud-side wall 100 Fixed vane turbocharger L1, L2 Tangent