METHOD FOR DESIGNING AN IMPELLER WITH A SMALL HUB-TIP RATIO AND A RIM-DRIVEN PUMP OBTAINED BY THE METHOD
20210364005 · 2021-11-25
Assignee
Inventors
- Hao YAN (Hefei, CN)
- Qiang LI (Hefei, CN)
- Xiaozhen SU (Hefei, CN)
- YU ZHANG (Hefei, CN)
- Liang Chen (Hefei, CN)
- Liping CHAI (Hefei, CN)
- Haixia SHI (Hefei, CN)
Cpc classification
F04D13/0646
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/528
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A method for designing an impeller with a small hub-tip ratio includes the following steps: S1: obtaining an outer diameter D of the impeller with the small hub-tip ratio; S2: determining the number of blades and an airfoil of the blade of the impeller with the small hub-tip ratio; S3: obtaining a blade solidity s.sub.y at a rim of the impeller with the small hub-tip ratio and a blade solidity s.sub.g at a hub of the impeller with the small hub-tip ratio; S4: dividing the blades of the impeller with the small hub-tip ratio into m cylindrical sections in an equidistant manner, marking the cylindrical sections as 1-1, 2-2, . . . , m-m in sequence from the hub to the rim, and obtaining an airfoil setting angle β.sub.L of each of the cylindrical sections; and S5: performing a correction on the value of the airfoil setting angle β.sub.L in S4.
Claims
1. A method for designing an impeller with a small hub-tip ratio, comprising the following steps: S1: obtaining an outer diameter of the impeller with the small hub-tip ratio; S2: determining a number of blades of the impeller with the small hub-tip ratio and an airfoil of each blade of the blades of the impeller with the small hub-tip ratio; S3: obtaining a blade solidity s.sub.y at a rim of the impeller with the small hub-tip ratio and a blade solidity s.sub.g at a hub of the impeller with the small hub-tip ratio; S4: dividing the blades of the impeller with the small hub-tip ratio into m cylindrical sections in an equidistant manner, marking the m cylindrical sections as 1-1, 2-2, . . . , m-m in sequence from the hub to the rim, and obtaining an airfoil setting angle β.sub.L of each cylindrical section of the m cylindrical sections; S5: performing a correction on a value of the airfoil setting angle β.sub.L in S4; S6: determining a thickness of the each blade of the impeller with the small hub-tip ratio; S7: building an impeller model according to the outer diameter, the number of the blades, the airfoil of the each blade, the blade solidity s.sub.y, the blade solidity s.sub.g, the airfoil setting angle β.sub.L and the thickness of the each blade, and performing a numerical simulation on the impeller model to obtain a simulated head value; wherein if the simulated head value is within a predetermined head value range, the impeller with the small hub-tip ratio is obtained; and if the simulated head value is outside the predetermined head value range, returning to S1 to recalculate the simulated head value until the simulated head value is within the predetermined head value range.
2. The method according to claim 1, wherein, S1 specifically comprises the following steps: S11: obtaining an estimated value D.sub.estimated value of the outer diameter of the impeller with the small hub-tip ratio by the following formula:
d=R.sub.d*D.sub.estimated value wherein, R.sub.d represents the small hub-tip ratio, and D.sub.estimated value represents the estimated value of the outer diameter of the impeller with the small hub-tip ratio obtained in S11; S13: obtaining an actual value D of the outer diameter of the impeller with the small hub-tip ratio by the following formula:
3. The method according to claim 2, wherein, the number of the blades in S2 is 3-5, and the airfoil of the each blade is a NACA series airfoil; the actual value D of the outer diameter of the impeller with the small hub-tip ratio obtained in S13 is checked by the following formula:
4. The method according to claim 1, wherein, S3 specifically comprises the following steps: S31: obtaining the blade solidity s.sub.y at the rim by the following formula:
s.sub.y=6.1751k+0.01254; wherein,
k=−5.0162×10.sup.−11×n.sub.s.sup.3+3.04657×10.sup.−7×n.sub.s.sup.2−6.32312×10.sup.−4×n.sub.s+0.4808, wherein n.sub.s represents a specific speed of a rim-driven pump; and S32: obtaining the blade solidity s.sub.g at the hub by the following formula:
s.sub.g=(1.7−2.1)s.sub.y.
5. The method according to claim 1, wherein, S4 specifically comprises the following steps: S41: obtaining an inlet setting angle β.sub.1 of the each cylindrical section and an outlet setting angle β.sub.2 of the each cylindrical section by the following formulas:
β.sub.L=(β.sub.1+β.sub.2)/2.
6. The method according to claim 5, wherein, the correction in S5 is performed by the following process: obtaining a value of the inlet setting angle β.sub.1 of the each cylindrical section by the formula
y.sub.1=a.sub.1x.sup.2+b.sub.1x+c.sub.1; wherein, y.sub.1 represents the inlet setting angle β.sub.1, x represents the diameter of each of the three cylindrical sections, and a.sub.1, b.sub.1 and c.sub.1 represent a first constant, a second constant and a third constant, respectively; substituting the diameter of the each cylindrical section into the first quadratic polynomial to obtain a corrected value of the inlet setting angle β.sub.1 of the each cylindrical section; obtaining a value of the outlet setting angle β.sub.2 of the each cylindrical sections by the formula
y.sub.2=a.sub.2x.sup.2+b.sub.2x+c.sub.2; wherein, y.sub.2 represents the outlet setting angle β.sub.2, x represents the diameter of each of the three cylindrical sections, and a.sub.2, b.sub.2, and c.sub.2 represent a fourth constant, a fifth constant and a sixth constant, respectively; substituting the diameter of the each cylindrical section into the second quadratic polynomial to obtain a corrected value of the outlet setting angle β.sub.2 of the each cylindrical section; and substituting the corrected value of the inlet setting angle β.sub.1 and the corrected value of the outlet setting angle β.sub.2 into the formula β.sub.L=(β.sub.1+β.sub.2)/2 in S42 to obtain a corrected value of the airfoil setting angle β.sub.L of the each cylindrical section.
7. The method according to claim 1, wherein, the thickness of the each blade in S6 has a predetermined value when meeting mechanical strength requirements; a thickness of the each blade at the rim is 2 to 4 times a thickness of the each blade at the hub, and a remaining part of the each blade varies uniformly and smoothly in thickness.
8. A rim-driven pump, comprising the impeller with the small hub-tip ratio obtained using the method according to claim 1.
9. The rim-driven pump according to claim 8, wherein, S1 specifically comprises the following steps: S11: obtaining an estimated value D.sub.estimated value of the outer diameter of the impeller with the small hub-tip ratio by the following formula:
d=R.sub.d*D.sub.estimated value; wherein, R.sub.d represents the small hub-tip ratio, and D.sub.estimated value represents the estimated value of the outer diameter of the impeller with the small hub-tip ratio obtained in S11; S13: obtaining an actual value D of the outer diameter of the impeller with the small hub-tip ratio by the following formula:
10. The rim-driven pump according to claim 9, wherein, the number of the blades in S2 is 3-5, and the airfoil of the each blade is a NACA series airfoil; the actual value D of the outer diameter of the impeller with the small hub-tip ratio obtained in S13 is checked by the following formula:
11. The rim-driven pump according to claim 8, wherein, S3 specifically comprises the following steps: S31: obtaining the blade solidity s.sub.y at the rim by the following formula:
s.sub.y=6.1751k+0.01254; wherein,
k=−5.0162×10.sup.−11×n.sub.s.sup.3+3.04657×10.sup.−7×n.sub.s.sup.2−6.32312×10.sup.−4×n.sub.s+0.4808, wherein n.sub.s represents a specific speed of a rim-driven pump; and S32: obtaining the blade solidity s.sub.g at the hub by the following formula:
s.sub.e=(1.7−2.1)s.sub.y.
12. The rim-driven pump according to claim 8, wherein, S4 specifically comprises the following steps: S41: obtaining an inlet setting angle β.sub.1 of the each cylindrical section and an outlet setting angle β.sub.2 of the each cylindrical section by the following formulas:
β.sub.L=(β.sub.1+β.sub.2)/2.
13. The rim-driven pump according to claim 12, wherein, the correction in S5 is performed by the following process: obtaining a value of the inlet setting angle β.sub.1 of the each cylindrical section by the formula
y.sub.1=a.sub.1x.sup.2+b.sub.1x+c.sub.1; wherein, y.sub.1 represents the inlet setting angle β.sub.1, x represents the diameter of each of the three cylindrical sections, and a.sub.1, b.sub.1 and c.sub.1 represent a first constant, a second constant and a third constant, respectively; substituting the diameter of the each cylindrical section into the first quadratic polynomial to obtain a corrected value of the inlet setting angle β.sub.1 of the each cylindrical section; obtaining a value of the outlet setting angle β.sub.2 of the each cylindrical section by the formula
y.sub.2=a.sub.2x.sup.2+b.sub.2x+c.sub.2; wherein, y.sub.2 represents the outlet setting angle β.sub.2, x represents the diameter of each of the three cylindrical sections, and a.sub.2, b.sub.2, and c.sub.2 represent a fourth constant, a fifth constant and a sixth constant, respectively; substituting the diameter of the each cylindrical section into the second quadratic polynomial to obtain a corrected value of the outlet setting angle β.sub.2 of the each cylindrical section; and substituting the corrected value of the inlet setting angle β.sub.1 and the corrected value of the outlet setting angle β.sub.2 into the formula β.sub.L=(β.sub.1+β.sub.2)/2 in S42 to obtain a corrected value of the airfoil setting angle β.sub.L of the each cylindrical section.
14. The rim-driven pump according to claim 8, wherein, the thickness of the each blade in S6 has a predetermined value when meeting mechanical strength requirements; a thickness of the each blade at the rim is 2 to 4 times a thickness of the each blade at the hub, and a remaining part of the each blade varies uniformly and smoothly in thickness.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0051] The present invention will be described in detail with reference to the specific embodiments.
[0052] The hydraulic design parameters of the impeller with the small hub-tip ratio of the rim-driven pump include: the head H=2 m, the flow rate Q=270 m.sup.3/h, the motor speed n=1450 r/min and the specific speed n.sub.s=862.
[0053] S1: The outer diameter D of the impeller with the small hub-tip ratio is obtained by the following steps.
[0054] S11: The estimated value D.sub.estimated value of the outer diameter of the impeller with the small hub-tip ratio is obtained by the following formula:
[0055] The estimated value D.sub.estrmated value of the outer diameter of the impeller is rounded to 188 mm.
[0056] S12: The diameter d of the hub of the impeller with the small hub-tip ratio is obtained by the following formula:
d=R.sub.d*D.sub.estimated value=37.6 mm.
[0057] The diameter d of the hub is rounded to 38 mm.
[0058] S13: The actual value D of the outer diameter of the impeller with the small hub-tip ratio is obtained by the following formula:
[0059] The actual value D of the outer diameter of the impeller with the small hub-tip ratio is rounded to 164 mm.
[0060] The outline dimension of the impeller is checked by the following formula:
[0061] Then D=164 mm and d.sub.h=38 mm are used as the basic size parameters of the pump. Accordingly, R.sub.d=d.sub.h/D.sub.2=0.232, which is between 0.1 and 0.3, belonging to the range of the small hub-tip ratio.
[0062] S2: The number of blades and the airfoil of the blade of the impeller with the small hub-tip ratio are determined as follows.
[0063] Excessive blades in the impeller with the small hub-tip ratio significantly intensify the displacement of the fluid by the blades at the hub. The number of blades is set as 3-5 and decreases with the increase of the specific speed n.sub.s. The specific speed n.sub.s=862 of the pump in the present embodiment belongs to the middle specific speed range. The number of blades is accordingly set as 4, and the blade airfoil adopts NACA4406 series airfoil.
[0064] S3: The blade solidity s.sub.y at the rim of the impeller with the small hub-tip ratio and the blade solidity s.sub.g at the hub of the impeller with the small hub-tip ratio are obtained by the following steps.
[0065] S31: The blade solidity s.sub.y at the rim is obtained by the following formula:
s.sub.y=6.1751k+0.01254;
wherein,
k=−5.0162×10.sup.−11×n.sub.s.sup.3+3.04657×10.sup.−7×n.sub.s.sup.2−6.32312×10.sup.4×n.sub.s+0.4808.
[0066] After calculation, s.sub.y=0.8153.
[0067] An impeller with a small hub-tip ratio designed by the traditional design method is severely twisted in the vicinity of the hub and has a small chord length. Even the fluid at the hub flows in a direction opposite to the main flow direction, which cannot meet the design requirement. Therefore, the traditional calculation formula needs to be modified. The overall correction strategy is to increase the chord length of the impeller near the hub, and increase the blade solidity at the hub appropriately, so as to increase the outlet head near the hub without causing severe displacement.
[0068] S32: The blade solidity s.sub.g at the hub is obtained by the following formula:
s.sub.g=(1.7−2.1)s.sub.y;
[0069] wherein s.sub.g takes a larger value when the specific speed is high.
[0070] For the present embodiment, s.sub.g=1.7 s.sub.y and s.sub.g=1.3859.
[0071] The blade solidity at the remaining part increases uniformly from the rim to the hub in a linear fashion.
[0072] S4: The blades of the impeller with the small hub-tip ratio are divided into m cylindrical sections in an equidistant manner, the cylindrical sections are marked as 1-1, 2-2, . . . , m-m in sequence from the hub to the rim, and the airfoil setting angle β.sub.L of each of the cylindrical sections is obtained.
[0073] S41: The inlet setting angle β.sub.1 and the outlet setting angle β.sub.2 of each cylindrical section are obtained by the following formulas:
[0074] wherein, β.sub.1′ represents an inlet fluid flow angle,
wherein u represents a circumferential velocity, v.sub.m represents a blade inlet axial velocity,
wherein φ represents a blade displacement coefficient, π represents the ratio of a circle's circumference to its diameter, η.sub.v represents volumetric efficiency of the pump, D represents the outer diameter of the impeller with the small hub-tip ratio, and d represents the diameter of the hub of the impeller with the small hub-tip ratio; Δβ.sub.1 represents an inlet angle of attack; β.sub.2′ represents an outlet fluid flow angle;
wherein v.sub.u2 represents a component of an absolute velocity along a circumferential direction, and
wherein η.sub.h represents hydraulic efficiency of the pump, ξ represents a correction coefficient, g represents the gravitational acceleration, and H represents the head; and Δβ.sub.2 represents an outlet angle of attack.
[0075] S42: The airfoil setting angle β.sub.L of each cylindrical section is obtained by the following formula:
β.sub.L=(β.sub.1+β.sub.2)/2.
[0076] The value of the inlet setting angle β.sub.1 of each of the 1.sup.st cylindrical section to the m.sup.th cylindrical section is obtained by the formula in S41, three cylindrical sections closest to the rim are selected, and the diameter of each of the three cylindrical sections is fitted with the value of the corresponding inlet setting angle β.sub.1 to obtain a quadratic polynomial as follows:
y.sub.1=a.sub.1x.sup.2+b.sub.1x+c.sub.1;
[0077] wherein, y.sub.1 represents the inlet setting angle β.sub.1, x represents the diameter of the cylindrical section, and a.sub.1, b.sub.1 and c.sub.1 all represent constants.
[0078] The diameter of each of the 1.sup.st cylindrical section to the m.sup.th cylindrical section is substituted into the quadratic polynomial to obtain a corrected value of the inlet setting angle β.sub.1 of each of the 1.sup.st cylindrical section to the m.sup.th cylindrical section.
[0079] The value of the outlet setting angle β.sub.2 of each of the 1.sup.st cylindrical section to the m.sup.th cylindrical sections is obtained by the formula in S41, three cylindrical sections closest to the rim are selected, and the diameter of each of the three cylindrical sections is fitted with the value of the corresponding outlet setting angle β.sub.2 to obtain a quadratic polynomial as follows:
y.sub.2=a.sub.2x.sup.2+b.sub.2x+c.sub.2;
[0080] wherein, y.sub.2 represents the outlet setting angle β.sub.2, x represents the diameter of the cylindrical section, and a.sub.2, b.sub.2, and c.sub.2 all represent constants.
[0081] The diameter of each of the 1.sup.st cylindrical section to the m.sup.th cylindrical section is substituted into the quadratic polynomial to obtain a corrected value of the outlet setting angle β.sub.2 of the 1.sup.st cylindrical section to the m.sup.th cylindrical section.
[0082] The corrected value of the inlet setting angle β.sub.1 and the corrected value of the outlet setting angle β.sub.2 are substituted into the formula in S42 to obtain a corrected value of the airfoil setting angle β.sub.L of each cylindrical section.
[0083] The value of m in the present embodiment is set as 7.
[0084] The value of the inlet setting angle β.sub.1 of each cylindrical section is obtained by the formula in S41, wherein section 1-1 is 57.83, section 2-2 is 44.90, section 3-3 is 36.31, section 4-4 is 30.54, section 5-5 is 26.57, section 6- is 23.78, and section 7-7 is 21.83.
[0085] The inlet setting angles β.sub.1 of section 4-4, section 5-5, and section 6-6 are used as the dependent variable y, and the diameters of the corresponding section are used as the independent variable x to perform fitting to obtain the following formula:
y=59.25−0.38x+0.00095x.sup.2.
[0086] According to the above formula, a correction is performed on the value of the inlet setting angle β.sub.1 of each cylindrical section to obtain a corrected value, wherein section 1-1 is 46.05, section 2-2 is 39.93, section 3-3 is 34.64, section 4-4 is 30.19, section 5-5 is 26.57, section 6-6 is 23.78, and section 7-7 is 21.83.
[0087] The value of the outlet setting angle β.sub.2 of each cylindrical section is obtained by the formula in S41, wherein section 1-1 is −46.56, section 2-2 is −85.37, section 3-3 is 61.96, section 4-4 is −43.99, section 5-5 is 34.14, section 6-6 is 28.18, and section 7-7 is 24.30.
[0088] The outlet setting angles (32 of section 4-4, section 5-5, and section 6-6 are used as the dependent variable y, and the diameters of the corresponding section are used as the independent variable x to perform fitting to obtain the following formula:
y=109.89−0.91x+0.0024x.sup.2
[0089] According to the above formula, a correction is performed on the value of the outlet setting angle β.sub.2 of each cylindrical section to obtain a corrected value, wherein section 1-1 is 48.77, section 2-2 is 64.49, section 3-3 is 52.30, section 4-4 is 42.18, section 5-5 is 34.14, section 6-6 is 28.18, and section 7-7 is 24.30.
[0090] The corrected value of the inlet setting angle β.sub.1 and the corrected value of the outlet setting angle β.sub.2 are substituted into the formula in S42 to obtain a corrected value of the airfoil setting angle β.sub.L of each cylindrical section, wherein section 1-1 is 62.41, section 2-2 is 52.21, section 3-3 is 43.37, section 4-4 is 36.19, section 5-5 is 30.36, section 6-6 is 25.98, and section 7-7 is 23.07.
[0091] S6: The thickness of the blade of the impeller with the small hub-tip ratio is determined.
[0092] Since the rotational torque generated by the rim-driven pump is transmitted from the rim, and the amount of work done on the fluid at the rim is large, in consideration of the characteristics of the impeller of the rim-driven pump, the blades at the rim are thicker and the blades at the hub are thinner, and the thickness of the blades at the rim is 2 to 4 times that at the hub. In the present embodiment, the maximum thickness of the blade at the rim is 10 mm, and the maximum thickness of the blade at the hub is 5 mm, which is thickened according to the NACA4406 airfoil.
[0093] S7: The above method is verified via the computational fluid dynamics (CFD) technology. Firstly, the hydraulic model of the impeller with the small hub-tip ratio designed according to the above design method is two-dimensionally designed via computer-aided design (CAD). Then, the designed hydraulic model is imported into a three-dimensional design software to generate a three-dimensional impeller entity (as shown in
[0094] The governing equation of a three-dimensional incompressible fluid is discretized by the finite volume method. The governing equations of the three-dimensional turbulence numerical simulation include a cavitation model based on a two-phase flow mixing model, Reynolds-averaged Navier-Stokes (RANS) equations, and a shear stress transport (SST) k-ω turbulence model suitable for fluid separation. The governing equation is discretized by a control volume method, and has a diffusion term in a central difference scheme and a convection term in a second-order upwind scheme. The equations are solved using a separation and semi-implicit pressure coupling algorithm. The inlet boundary condition adopts the total pressure inlet, and the outlet boundary condition adopts the mass flow outlet. The wall function adopts a non-slip wall. The reference pressure is 0 Pa. The energy transfer between the rotating part (impeller) and the stationary part (guide vane) is realized by the “Frozen Rotor” approach. The calculation convergence criterion is set to 10.sup.−5, and the medium is 25° water.
[0095] The calculation results are analyzed as follows:
[0096]
[0097]
[0098]
[0099] In order to further verify the accuracy of the method, the numerical simulation result and the model experiment result are compared and analyzed, as shown in
[0100] The above description is only the preferred embodiments of the present invention, and is not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions to some of the technical features. Any modification, equivalent substitution, improvement, and the like made within the spirit and principle of the present invention shall fall within the scope of protection of the present invention.