CAVITATION FREE ROTARY MECHANICAL DEVICE WITH IMPROVED OUTPUT
20210364014 · 2021-11-25
Inventors
Cpc classification
F04D29/669
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B11/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention relates to a cavitation free rotary mechanical device with improved output and, in particular, to a rotary mechanical device (such as a hydro turbine, marine propeller, etc) including a rotatable shaft and associated blades (or cups or vanes), the rotary mechanical device configured to introduce air at one or more areas of extremely low pressure force on the surface of, or at least in the proximity of, the rotatable blades (or cups or vanes) during rotation and thereby prevent cavitation effects that would otherwise be caused by the extremely low pressure forces acting on such surfaces during operation.
Claims
1-26. (canceled)
27. A cavitation-free rotary mechanical device including: a hollow shaft or cylinder having a longitudinal axis and including an internal space extending longitudinally through the shaft or cylinder, the shaft or cylinder including: a first end that enables supply of gas longitudinally through the internal space from the first end, and a second end; a plurality of blades configured to rotate about said longitudinal axis at or adjacent to the second end of the shaft or cylinder; one or more apertures or chambers in fluid communication with the internal space which enable delivery of gas from the internal space of the shaft or cylinder into fluid adjacent the blades; and a drive means operable to cause the plurality of blades to rotate, wherein the drive means and the shaft or cylinder are arranged such that supply of gas longitudinally from the first end through the internal space is not restricted by the drive means, and wherein the one or more apertures or chambers are arranged to cause gas to be delivered into one or more void areas in the fluid where pressure is at or near to being sufficiently low to vaporise the fluid in the one or more void areas, the gas forming bubbles in the fluid which subsequently compress to a pressure that corresponds with the pressure of surrounding fluid and then continually expand such that each bubble replaces an equivalent volume of fluid and thereby maintains a continuous wave of pressure.
28. A rotary mechanical device according to claim 27, wherein the hollow shaft or cylinder terminates in a hub at the second end, and the one or more void areas includes a single rope void area associated with the hub.
29. A rotary mechanical device according to claim 27, wherein the one or more void areas are at low pressure areas behind one or more of the plurality of blades, wherein each blade includes said one or more chambers or apertures for delivering gas from the internal space into the one or more void areas.
30. A rotary mechanical device according to claim 29, wherein the one or more void areas are at or adjacent a tip of each of the plurality of blades.
31. A rotary mechanical device according to claim 27, wherein the rotary mechanical device is: a turbine-type device that operates a pumping phase that uses energy to cause a fluid to move.
32. A rotary mechanical device according to claim 31, wherein the turbine-type device is a pump impeller.
33. A rotary mechanical device according to claim 27, wherein the rotary mechanical device is: a propeller-type device that uses energy to cause a fluid to move.
34. A rotary mechanical device according to claim 27, wherein the drive means is an electric motor operable to cause the plurality of blades to rotate.
35. A rotary mechanical device according to claim 27, wherein the plurality of blades form a hollow, three-dimensional structure at the second end of the shaft or cylinder, the hollow three-dimensional structure increasing in lengthwise cross-sectional dimension from a proximal end that is connected to the second end of the shaft or cylinder to a distal end that is surrounded by said fluid, the three-dimensional structure shaped to direct fluid radially inwardly and thereby cause forces associated with the continuous wave of pressure to collide resulting in a momentary increase in pressure.
36. A rotary mechanical device according to claim 35, wherein the hollow, three-dimensional structure is substantially cone-shaped, wherein the tangential edge of each blade overlaps with a tangential edge of an adjacent blade to facilitate entry of fluid.
37. A rotary mechanical device according to claim 27, wherein gas that is delivered through the internal space from the first end of the shaft or cylinder is free, fan-forced or compressed air.
38. A rotary mechanical device according to claim 37, wherein entry of free air into the internal space through the first end of the shaft or cylinder is facilitated by the pressure in the one or more void areas being sufficiently intense to cause air to be drawn from the internal space into the one or more void areas.
39. A rotary mechanical device according to claim 37, wherein fan-forced air is delivered into the internal space through the first end of the shaft or cylinder by reversing a cooling fan associated with the drive means to create a positive pressure that facilitates entry of air into the first end of the shaft or cylinder.
40. A rotary mechanical device according to claim 37, wherein an air chamber is attached to an outer rim of the shaft or cylinder, or an outer rim of an associated component, and includes an air valve that enables the supply of air to be pressure controlled to a particular pressure.
41. A rotary mechanical device including: a hollow shaft or cylinder having a longitudinal axis and including an internal space extending longitudinally through the shaft or cylinder, the hollow shaft or cylinder including: a first end that enables supply of gas through the internal space, and a second end; a plurality of blades configured to rotate about the longitudinal axis at or adjacent to the second end of the shaft or cylinder; and one or more apertures or chambers in fluid communication with the internal space which enable delivery of gas from the internal space of the shaft or cylinder into fluid adjacent the blades, wherein the one or more apertures or chambers are arranged to cause gas to be delivered into one or more void areas in the fluid where pressure is at or near to being sufficiently low to vaporise the fluid in the one or more void areas, the gas forming bubbles in the fluid which subsequently compress to a pressure that corresponds with the pressure of surrounding fluid and then continually expand such that each bubble replaces an equivalent volume of fluid and thereby maintains a continuous wave of pressure; and wherein the plurality of blades form a hollow, three-dimensional structure at the second end of the shaft or cylinder, the hollow three-dimensional structure increasing in lengthwise cross-sectional dimension from a proximal end that is connected to the second end of the shaft or cylinder to a distal end that is surrounded by said fluid, the three-dimensional structure shaped to direct fluid radially inwardly and thereby cause forces associated with the continuous wave of pressure to collide resulting in a momentary increase in pressure.
42. A rotary mechanical device according to claim 41, wherein the hollow, three-dimensional structure is substantially cone-shaped, wherein the tangential edge of each blade overlaps with a tangential edge of an adjacent blade to facilitate entry of fluid.
43. A rotary mechanical device according to claim 41, wherein the hollow shaft or cylinder terminates in a hub at the second end, and the one or more void areas includes a single rope void area associated with the hub.
44. A rotary mechanical device according to claim 41, wherein the rotary mechanical device is: a turbine-type device that operates a pumping phase that uses energy to cause a fluid to move.
45. A rotary mechanical device according to claim 41, wherein the rotary mechanical device is: a propeller-type device that uses energy to cause a fluid to move.
46. A rotary mechanical device according to claim 41, wherein the first end of the shaft or cylinder enables supply of gas longitudinally through the internal space from the first end.
47. A rotary mechanical device according to claim 41, further including: a drive means operable to cause the plurality of blades to rotate, wherein the drive means and the shaft or cylinder are arranged such that supply of gas longitudinally from the first end through the internal space is not restricted by the drive means.
48. A rotary mechanical device according to claim 41, wherein the drive means is an electric motor.
49. A rotary mechanical device according to claim 41, wherein gas that is delivered through the internal space from the first end of the shaft or cylinder is free, fan-forced or compressed air.
50. A rotary mechanical device according to claim 49, wherein entry of free air into the internal space through the first end of the shaft or cylinder is facilitated by the pressure in the one or more void areas being sufficiently intense to cause air to be drawn from the internal space into the one or more void areas.
51. A rotary mechanical device according to claim 49, wherein fan-forced air is delivered into the internal space through the first end of the shaft or cylinder by reversing a cooling fan associated with the drive means to create a positive pressure that facilitates entry of air into the first end of the shaft or cylinder.
52. A rotary mechanical device according to claim 49, wherein an air chamber is attached to an outer rim of the shaft or cylinder, or an outer rim of an associated component, and includes an air valve that enables the supply of air to be pressure controlled to a particular pressure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Features of the present disclosure are illustrated by way of example and not limited in the following figure(s), in which like numerals indicate like elements, in which:
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DETAILED DESCRIPTION OF THE EMBODIMENT(S) OF THE INVENTION
[0033] For simplicity and illustrative purposes, the present disclosure is described by referring mainly to an example thereof. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be readily apparent however, that the present disclosure may be practiced without limitation to these specific details. In other instances, some methods and structures have not been described in detail so as not to unnecessarily obscure the present disclosure. As used herein, the terms “a” and “an” are intended to denote at least one of a particular element, the term “includes” means includes but not limited to, the term “including” means including but not limited to, and the term “based on” means based at least in part on.
[0034] The present invention relates to a rotary mechanical device 10 including a central rotatable shaft 12, a plurality of blades (or cups or vanes) 14 circumferentially arranged on the shaft 12, and a means of introducing air 16, during rotation of the shaft 12, into one or more areas 17 in the fluid adjacent the blades (or cups or vanes) 14 where the air pressure is sufficiently low to cause air to be drawn into the one or more areas in the fluid. The means of introducing air into the one or more areas in the fluid where air pressure is sufficiently low to cause air to be drawn into the one or more areas in the fluid includes a bore 18 extending through the central shaft 12, and one or more apertures 20 extending from the central shaft 12 to said one or more areas in the fluid, wherein the bore 18 and one or more apertures 20 are operable to accommodate a flow of air through the bore and subsequently through the one or more apertures 20 into the one or more low pressure areas.
[0035] The devices 10 of
[0036] In an embodiment, the pressure is sufficiently low to not only enable air to be drawn in through the bore 18, but is also at or at least close to a pressure that is sufficiently low to vapourise the fluid. In other words, the device 10 is configured to introduce air into low pressure regions adjacent the blades, irrespective of whether the pressure is sufficiently intense to cause cavitation. However, the air may be introduced in regions adjacent the blades or cups 14 where pressure is sufficiently low to enable air to be drawn in through the bore 18 and also sufficiently low to vapourise the fluid, i.e. at a pressure that would normally cause cavitation.
[0037] Notwithstanding that the Figures presented herein illustrate different types of rotary mechanical devices, including for example different turbines and propellers, the same reference numerals are used to describe similar features in the interest of brevity.
[0038] The Kaplan turbine-type devices of
[0039] As described earlier, embodiments of the present invention may give rise to removal or minimisation of inefficiencies in a hydro turbine scenario, not only eliminating cavitation problems, but also increasing output by reducing head and converting friction loss to friction gain during the pumping phase. Just as cavitation problems can be reduced or eliminated, so also can implementations of the present invention be used to induce and capture the forces generated in inception cavitation episodes to enhance performance in devices that involves a circular rotary action when harnessing or exerting force.
[0040] In most turbines, the rotary action propels the liquid from the leading edge of the blade, not in a straight line, but because of the centrifugal moment, tangentially across the blade. This leaves an expanding void 17, close to the centre of rotation. It is into this low pressure venturi area that the abovementioned apertures 20 may be located (in newly manufactured devices) or introduced (in existing devices) to introduce air.
[0041] These low pressure areas 17 also occur in propellers, and at sea the propeller void area is typically filled in with steel or wood to streamline and approximate as closely as possible, an average speed of the vessel being propelled. However, this void area changes shape in sympathy with the speed of the turbine so that, in a marine environment, cavitation can still take place with damage to both the propeller and the adjoining rudder in circumstances where the turbine is operating at speeds other than the average speed. In submarines the noise accompanying cavitation is a particular problem.
[0042] It is to be understood that the present specification will not attempt to identify all those areas 17 where air could or should be introduced in the many pumps, turbines, propellers, valves, etc. These areas can easily be ascertained since they are distinctly marked, in most cases by the heat discolouration as well as the cavitation damage of used rotary devices.
[0043]
[0044]
[0045] Air, once introduced into these low pressure areas during a pumping phase of a hydro turbine, for example, is then sucked into the main stream where each bubble is immediately reduced to a size compatible with the head of water above it. Each bubble of air replaces a similar volume of water in the enclosed column (not shown) above it. The number of bubbles is enhanced by a spiralling moment, induced by the turbine, and, as each bubble progresses up the column, it increases in size in direct sympathy to the decreasing head above it and, therefore, expels more water at the exit. This replacement of water to air reduces the weight of water in the cylinder, i.e. the head, so that, for the same power, the speed of the turbine increases. Accompanying this there is a lifting moment. It will be appreciated that the bubbles do not assume a streamlined dart shape. They are being pushed up by the greater weight of water surrounding them so that the resultant ball shape significantly enhances the friction effect as each bubble is expelled up the cylinder which, again, reduces the head, and hence, enhances the speed of the turbine.
[0046] According to an embodiment, in the Francis-type turbine of
[0047] As mentioned earlier, when using a propeller, the void area is typically filled in with steel or wood to streamline and approximate, as closely as possible, an average speed of the vessel being propelled. Whether at sea or land the void area changes shape in sympathy with the speed of the propeller and this inexactitude lessens performance and can lead to cavitation and subsequent stress damage. A propeller 10 according to a further embodiment of the present invention (shaft not shown) is shown in
[0048] Wherever cavitation is involved there are massive implosions with all the forces that are then liberated, and there is noise and there is heat. The heat is sufficient to discolour the steel which, of course, weakens. Shown in
[0049] Shown in
[0050] As mentioned earlier with respect to the embodiment of
[0051] The advantages afforded by implementations of the present invention would now be appreciated by those skilled in the art. The features of the rotary mechanical devices 10 presented and described herein, particularly those embodiments involving hydro power generation, decrease cost by increasing the speed of pumping for the same power, eliminate the damage and major costs associated with cavitation, and converts friction loss to friction gain while leaving intact the generating revenue.
[0052] Most hydro turbines are normally situated below an upper and lower water holding area and during the pumping phase water is drawn out of the lower water holding area through a draft tube extending slightly below the lower reservoir, lake or stream. Here again air can be introduced during the pumping phase to, not only reduce the negative friction effect, during this phase, but, to enable friction to become positive. During the generating phase, if the distance to the lower storage or river is considerable, to obviate the air coalescing and running along the top of the channelling, to achieve greatest friction effect, on this almost horizontal piping, it may be advantageous to introduce vanes or other devices to maintain the rotational effect of the bubbles. All these factors, in a hydro situation, decrease cost, by increasing the speed of pumping, for less power, while leaving intact the income generating component.
[0053]
[0054] At sea, void effects from propeller blades and the rope void effect from the hub can cause damage not only to the propeller but also to the rudder assembly in close proximity. This can be eliminated by introducing air through the shaft to behind the blades 14 and/or through the hub 21, as described earlier with respect to
[0055] The first main wastage area in conventional propeller driven ships is when water passes over the blades at a tangent, and not a right angle, due to the centrifugal moment of the swiftly rotating blades. The action force, being applied at a tangent has the reaction force also applied at a tangent (akin to a two passenger car being towed by passengers pushing on each side of the car). Whilst this can be done, it is at a loss. This is how every conventional ship known to the Applicant is propelled forward, that is, by the amalgam of tangential forces on opposite blades of the propeller.
[0056] The second main wastage area in conventional propeller driven ships is that the only 100% efficient application of force along a propeller blade is the tip. This is where each blade travels at maximum speed and covers the most area for each revolution. In turbine pumps, an impeller overcomes this deficiency by moving all the water it impels to the perimeter but this can also be achieved in a blade situation by moving the water into the centre by coning the blades as per the propeller 40 shown in
[0057] In addition to correcting these significant examples of waste, there is an opportunity to take full advantage of the removal of limitations previously imposed by cavitation. As mentioned above, the only efficient part of a propeller is the fast moving tip, and by utilising the present invention the blade length constraint is effectively removed and hence the length of the propeller, i.e. the leverage, may be maximised. The length of a propeller blade is normally determined by cavitation constraints and any increase in length leads to greater speed of rushing water with the inevitable increased incidence of cavitation. In many instances, propeller speed is geared down specifically to avoid cavitation, however, by implementing the present invention this limitation is no longer applicable.
[0058] While, for simplicity, water has been used for illustration purposes this invention applies equally for all fluids, e.g. oil, slurries, dispersants, foam etc and is applicable wherever inertial, non-inertial super suction, hydrodynamic or inception cavitation applies. The invention may also be applicable with respect to concrete spillways, waterfalls, engines, hydraulics, industrial cleaning, valves, medical purposes and wherever the introduction of air to a device or situation can be shown to be advantageous.
[0059] Throughout this specification and claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” and “comprising”, will be understood to mean the inclusion of a stated feature or step, or group of features or steps, but not the exclusion of any other feature or step, or group of features or steps.
[0060] The reference to any prior art in this specification is not, and should not be taken as, an acknowledgement or any suggestion that the prior art forms part of the common general knowledge.