Plug connector assembly

Abstract

A plug connector assembly includes first and second plug connector parts. The first plug connector part is arranged on a printed circuit board (PCB) and includes first contact elements. The second plug connector part includes a base body and second contact elements held by the base body. The first and second contact elements are connected when the first and second plug connector parts are connected. Stamped/bent parts are positioned on respective sides of the first plug connector part and are connected to the PCB. When the plug connector parts are fully connected, an electrical connection is established between at least one stamped/bent part and a contact element of the second plug connector part, or alternatively, an electrical connection is established between the two stamped-bent parts. The electrical connections in each case are suitable for electronically recognizing and/or monitoring the connection of the plug connector parts.

Claims

1. A plug connector assembly comprising: a printed circuit board (PCB); a first plug connector part arranged on the PCB, the first plug connector part having first contact elements; a second plug connector part having a base body and second contact elements held by the base body, the base body having a first detent recess on a side of the base body, wherein a first one of the second contact elements is adjacent to the first detent recess and is externally accessible through the first detent recess; the first and second plug connector parts being connectable together, wherein the first and second contact elements are connected together when the first and second plug connector parts are connected together; a first stamped/bent part positioned next to a first side of the first plug connector part and fastened to the PCB, the first stamped/bent part forming a first spring arm; and wherein when the first and second plug connector parts are connected together, a section of the first spring arm engages with the first detent recess on the base body and contacts the first one of the second contact elements thereby establishing an electrical connection between the first stamped/bent part with the first one of the second contact elements.

2. The plug connector assembly of claim 1 wherein: the base body of the second plug connector part further having a second detent recess on another side of the base body, wherein a second one of the second contact elements is adjacent to the second detent recess and is externally accessible through the second detent recess; the plug connector assembly further including a second stamped/bent part positioned next to another side of the first plug connector part, the second stamped/bent part being fastened to the PCB and forming a second spring arm; and wherein when the first and second plug connector parts are connected together, a section of the second spring arm engages with the second detent recess on the base body and contacts the second one of the second contact elements thereby establishing an electrical connection between the second stamped/bent part and the second one of the second contact elements.

3. The plug connector assembly of claim 2 wherein: the sections of the first and second spring arms include respective contact flanges.

4. The plug connector assembly of claim 2 wherein: the stamped/bent parts are fastened to the PCB by being soldered onto a surface of the PCB.

5. The plug connector assembly of claim 2 wherein: the stamped/bent parts have press-fit zones that are inserted into boreholes in the PCB for the stamped/bent parts to be fastened to the PCB.

6. The plug connector assembly of claim 2 wherein: the stamped/bent parts are electro-conductively connected to printed conductors of the PCB.

7. The plug connector assembly of claim 2 wherein: the stamped/bent parts have a mirror-symmetrical design relative to one another.

8. A plug connector assembly comprising: a printed circuit board (PCB); a first plug connector part arranged on the PCB, the first plug connector part having a plurality of flat plug contact elements; a second plug connector part having a base body and a plurality of push-on sleeve contact elements held by the base body; the first and second plug connector parts being connectable together, wherein the flat plug contact elements are respectively mechanically and electrically connected to the push-on sleeve contact elements when the first and second plug connector parts are connected together; first and second stamped/bent parts positioned next to respective sides of the first plug connector part and fastened to the PCB, the stamped/bent parts forming respective first and second spring arms, a section of the first spring arm having a first contact flange and a section of the second spring arm having a second contact flange; a connecting element situated on the base body of the second plug connector part; and wherein only when the first and second plug connector parts are completely connected together, the connecting element reaches a position in which the contact flanges of the spring arms contact the connecting element thereby establishing an electrical connection between the stamped/bent parts via the connecting element and the spring arms whereby a presence of the electrical connection between the stamped/bent parts is detectable independent of the electrical connection between the flat plug contact elements and the push-on sleeve contact elements.

9. The plug connector assembly of claim 8 wherein: the connecting element has a U-shaped profile.

10. The plug connector assembly of claim 8 wherein: the stamped/bent parts are fastened to the PCB by being soldered onto a surface of the PCB.

11. The plug connector assembly of claim 8 wherein: the stamped/bent parts have press-fit zones that are inserted into boreholes in the PCB for the stamped/bent parts to be fastened to the PCB.

12. The plug connector assembly of claim 8 wherein: the stamped/bent parts are electro-conductively connected to printed conductors of the PCB.

13. The plug connector assembly of claim 8 wherein: the stamped/bent parts have a mirror-symmetrical design relative to one another.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Three exemplary embodiments of the present invention are explained in greater detail below with reference to the drawings, which show the following:

(2) FIG. 1 illustrates a first plug connector assembly in accordance with a first exemplary embodiment of the present invention;

(3) FIG. 2 illustrates stamped/bent parts of the first plug connector assembly;

(4) FIG. 3 illustrates a sectional view of the first plug connector assembly while in a first connection state;

(5) FIG. 4 illustrates a sectional view of the first plug connector assembly while in a second connection state;

(6) FIG. 5 illustrates a second plug connector assembly in accordance with a second exemplary embodiment of the present invention;

(7) FIG. 6 illustrates a first view of electrical connecting means of the second plug connector assembly;

(8) FIG. 7 illustrates a second view of electrical connecting means of the second plug connector assembly;

(9) FIG. 8 illustrates a third plug connector assembly in accordance with a third exemplary embodiment of the present invention; and

(10) FIG. 9 illustrates electrical connecting means of the third plug connector assembly.

DETAILED DESCRIPTION

(11) Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the present invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.

(12) Referring now to FIGS. 1, 2, 3, and 4, a first plug connector assembly in accordance with a first exemplary embodiment of the present invention is shown. The first plug connector assembly includes a first plug connector part 10, a second plug connector part 20, a printed circuit board (PCB) 50, a first stamped/bent part 40a, and a second stamped/bent part 40b.

(13) First plug connector part 10 is arranged or situated on and/or connected to PCB 50. First plug connector part 10 includes first contact elements 12 and a contact carrier 14. First contact elements 12 are held by contact carrier 14. First contact elements 12 are connected electrically and mechanically to PCB 50. Second plug connector part 20 includes second contact elements 22 and a base body 30. Second contact elements 22 are held by base body 30. First and second plug connector parts 10, 20 are connectable together. First and second contact elements 12, 22 are electrically and mechanically when plug connector parts 10, 20 are connected together.

(14) Base body 30 of second plug connector part 20 has detent recesses (or notches) 32a, 32b on respective sides of the base body. Respective second contact elements 22 of second plug connector part 20 adjacent to detent recesses 32a, 32b are accessible from the external environment through the respective detent recesses.

(15) Stamped/bent (or punched/bent) parts 40a, 40b are positioned next to respective first and second sides of first plug connector part 10. Stamped/bent parts 40a, 40b are fastened to PCB 50. Stamped/bent parts 40a, 40b form respective first and second spring arms 42a, 42b. Spring arms 42a, 42b are movable in one-piece in parallel to surface 52 of PCB 50. Spring arms 42a, 42b have a respective contact flange 48 thereon. When plug connector parts 10, 20 are connected together, contact flanges 48 on spring arms 42a, 42b engage in respective detent recesses 32a, 32b in base body 30 of second plug connector part 20, thus fixing second plug connector part 20 relative to PCB 50 and thus also relative to first plug connector part 10.

(16) FIG. 1 shows first plug connector part 10 situated on PCB 50 and connected to second plug connector part 20. Multiple connecting lines 60, which are electrically individually connected to second contact elements 22 of second plug connector part 20, lead out from second plug connector part 20.

(17) In addition to plug connector parts 10, 20, also apparent in FIG. 1 is one of two stamped/bent parts 40a, 40b. Stamped/bent parts 40a, 40b are illustrated together in FIG. 2 as individual parts. The two stamped-bent parts 40a, 40b have a mirror-symmetrical design relative to one another. In each case, stamped/bent parts 40a, 40b have a vertical frame section 46 in which rectangular spring arms 42a, 42b is in each case situated in a rectangular recess 47. At its upper edge and lower edge, each spring arm 42a, 42b is connected to frame section 46 via a short, narrow metal strip 45, and is thus supported so that it is pivotable with respect to frame section 46. Each stamped/bent part 40a, 40b on the bottom side of its frame section 46 has a narrow fastening strip 41 that is bent at a right angle with respect to frame section 46.

(18) In addition, as noted above, stamped/bent parts 40a, 40b on their respective spring arms 42a, 42b have a protrusion, referred to as a contact flange 48. Contact flanges 48 are integrally formed on spring arms 42a, 42b.

(19) When the first plug connector assembly is installed, fastening strips 41 of stamped/bent parts 40a, 40b rest on surface 52 of PCB 50 and are used to fasten the stamped/bent parts to the PCB. For this purpose, fastening strips 41 of stamped/bent parts 40a, 40b, similarly to electronic SMD (surface-mount device) components, are preferably soldered to contact surfaces or printed conductors (not shown) on surface 52 of PCB 50. Alternatively, fastening strips 41 on their bottom side may have press-fit zones (not shown) and may be inserted into boreholes (not shown) in PCB 50.

(20) FIGS. 3 and 4 illustrate the connection operation for first and second plug connector parts 10, 20 of the first plug connector assembly, in each case in a sectional view. In FIG. 3, plug connector parts 10, 20 are in a first connection state. In FIG. 4, plug connector parts 10, 20 are in a second connection state. As shown in FIGS. 3 and 4, first contact elements 12, which are part of first plug connector part 10, are held by contact carrier 14 of the first plug connector part. Contact carrier 14 may be made of plastic. Second contact elements 22, which are part of second plug connector part 20, are held by insulating base body 30 of the second plug connector part. When plug connector parts 10, 20 are connected together, which is the case in FIGS. 3 and 4, front end sections of first contact elements 12 are inserted into second contact elements 22. Second contact elements 22 are electrically connected to connecting lines 60 leading out of second plug connector part 20. As shown in FIGS. 3 and 4, first contact elements 12 may be designed as flat plugs and second contact elements 22 may be designed as push-on sleeves.

(21) Base body 30 of second plug connector part 20 has detent (or latching) recess 32a, 32b on each of its two side faces, respectively, in parallel to second contact elements 22. When plug connector parts 10, 20 are completely connected together, respective contact flanges 48 on spring arms 42a, 42b of stamped/bent parts 40a, 40b, which functionally form mechanical detent hooks, are respectively deflected into detent recesses 32a, 32b of base body 30. Since stamped/bent parts 40a, 40b are fixedly mechanically connected to PCB 50, second plug connector part 20 is fixed relative to PCB 50 and also relative to first plug connector part 10 via spring arms 42a, 42b.

(22) In the first connection state shown in FIG. 3, first and second plug connector parts 10, 20 are not yet fully or completely connected. Although contact elements 12, 22 of plug connector parts 10, 20 are already joined together here, their intended complete connecting position has not yet been attained. Contact flanges 48 on spring arms 42a, 42b of stamped-bent parts 40a, 40b are still in front of their locking positions in detent recesses 32a, 32b on base body 30 of second plug connector part 20.

(23) In the second connection state shown in FIG. 4, first and second plug connector parts 10, 20 are fully or completely connected. After plug connector parts 10, 20 are fully connected, contact flanges 48 on spring arms 42a, 42b are engaged with detent recesses 32a, 32b on base body 30 of second plug connector part 20. As a result, contact flanges 48 at the same time physically contact or rest against sections of respective second contact elements 22 of second plug connector part 20 that are accessible through detent recesses 32a, 32b. The electrical connection thus established between stamped/bent parts 40a, 40b and second contact elements 22 may be detected by an electronics system and evaluated for recognizing and/or monitoring a complete connection between plug connector parts 10, 20. For this purpose, the electronics system checks, for example, the potentials or signal patterns, present at second contact elements 22 connected to stamped/bent parts 40a, 40b, for plausible values.

(24) The purpose of contact flanges 48, which are integrally formed on spring arms 42a, 42b, is to establish a particularly good electrical connection with metallic contact elements 22, and at the same time, to form mechanical detent hooks on spring arms 42a, 42b.

(25) As mentioned above, when plug connector parts 10, 20 are fully connected together, contact flanges 48 on spring arms 42a, 42b of stamped/bent parts 40a, 40b are deflected into detent recesses 32a, 32b. Since stamped-bent parts 40a, 40b are fixedly mechanically connected to PCB 50, second plug connector part 20 is mechanically fixed relative to PCB 50 and also relative to first plug connector part 10 via spring arms 42a, 42b.

(26) Inadvertent or accidental disconnection of plug connector parts 10, 20 due to falling out or being pulled out via connecting lines 60 is thus prevented. Plug connector parts 10, 20 can be disconnected from one another by simultaneously exerting pressure on actuating sections 43 of spring arms 42a, 42b which allows contact flanges 48 to be moved out of detent recesses 32a, 32b of base body 30 against the elastic force of spring arms 42a, 42b.

(27) Referring now to FIGS. 5, 6, and 7, a second plug connector assembly in accordance with a second exemplary embodiment of the present invention will be described. For simplification and better comparability, FIGS. 5, 6, and 7 depicting the second plug connector assembly use the same reference numerals used with the description of the first plug connector assembly described with reference to FIGS. 1, 2, 3, and 4.

(28) FIG. 5 illustrates first and second plug connector parts 10, 20 of the second plug connector assembly in the unconnected state. A difference of the second plug connector assembly compared to the first plug connector assembly is that instead of detent recesses on the base body of second plug connector part via which individual contact elements of the second plug connector part are electrically accessible from the outside, in the second plug connector assembly a metallic connecting element 24 is situated on base body 30 of second plug connector part 20.

(29) Connecting element 24 is shown in FIGS. 5, 6, and 7 and is discernible particularly clearly in FIGS. 6 and 7. In FIGS. 6 and 7, most details of plug connector parts 10, 20 have been omitted for purposes of explanation. Connecting element 24 here has a profile in the shape of a flattened letter “U” (shown upside down FIGS. 5, 6, and 7). Connecting element 24 has two U-legs 27a, 27b.

(30) Connecting element 24 is situated on base body 30 of second plug connector part 20, as shown in FIG. 5. Connecting element 24 spans the top side of base body 30 and its two U-legs 27a, 27b come into contact with respective side faces of base body 30.

(31) When first and second plug connector parts 10, 20 are completely and correctly connected to one another, connecting element 24 reaches a position in which spring arms 42a, 42b of stamped/bent parts 40a, 40b rest against U-legs 27a, 27b of connecting element 24. Spring arms 42a, 42b resting against U-legs 27a, 27b of connecting element 24 establishes an electrically conductive connection between stamped/bent parts 40a, 40b via connecting element 24. This connection is illustrated in FIGS. 6 and 7 from different viewing directions.

(32) The presence of the electrical connection may be evaluated by an electronics system. In contrast to the first exemplary embodiment, this evaluation is totally independent of the signals and potentials that are conducted by contact elements 12, 22 and connecting lines 60 of plug connector parts 10, 20.

(33) FIGS. 8 and 9 illustrate a third plug connector assembly in accordance with a third exemplary embodiment of the present invention. The third plug connector assembly differs from the above-described two designs in that stamped/bent parts 40c, 40d have respective recesses 49a, 49b instead of spring arms. For this purpose, spring arms 25a, 25b, each forming a bent section 26, are integrally formed on both side faces of a connecting element 24a. These bent sections 26 engage with detent recesses 49a, 49b in stamped/bent parts 40c, 40d when plug connector parts 10, 20 are connected.

(34) Stamped/bent parts 40c, 40d and metallic connecting element 24a result here in a mechanical connection between second plug connector part 20 and PCB 50, and likewise also result in an electrically conductive connection between stamped/bent parts 40c, 40d. The electrically conductive connection between stamped/bent parts 40c, 40d is established by connecting element 24a, which may be evaluated for testing and monitoring a properly established and existing plug-in connection.

LIST OF REFERENCE NUMERALS

(35) 10 first plug connector part 12 first contact elements 14 contact carrier 20 second plug connector part 22 second contact elements 24, 24a connecting elements 25a, 25b spring arms 26 (bent) section 27a, 27b U-legs 30 base body 32a, 32b detent recesses (notches) 40a, 40b, 40c, 40d stamped-bent parts 41 fastening strip 42a, 42b spring arms 43 actuating sections 45 metal strip 46 frame section 47 recess 48 contact flange (section) 49a, 49b detent recesses 50 printed circuit board (PCB) 52 PCB surface 60 connecting lines

(36) While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the present invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the present invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the present invention.