WIND TURBINE TOWER EVACUATION METHOD AND TOOL
20210361979 · 2021-11-25
Inventors
- Jonas Lerche Schomacker (Solrød Strand, DK)
- Torben Ladegaard Baun (Skødstrup, DK)
- Niels Vinther Voigt (Aarhus N, DK)
Cpc classification
F05B2280/1071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/728
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2280/5008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A62B1/18
HUMAN NECESSITIES
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
A62B1/18
HUMAN NECESSITIES
Abstract
A wind turbine tower evacuation tool (10) is provided comprising an object end (20) for attachment to an object (500) or a person (555) and a roller end (30, 301, 302, 303) configured for connection to a surface of a wind turbine tower (110) by magnetic attraction. The roller end (30, 301, 302, 303) comprises at least one magnet body (33) arranged for rotation around a rotational axis of the roller end (30, 301, 302, 303). The wind turbine tower evacuation tool (10) further comprises a rope element (11) connecting the object end (20) to the roller end (30, 301, 302, 303).
Claims
1. A wind turbine tower evacuation tool comprising an object end for attachment to an object or a person and a roller end configured for connection to a surface of a wind turbine tower by magnetic attraction, the roller end comprising at least one magnet body arranged for rotation around a rotational axis of the roller end, the wind turbine tower evacuation tool further comprising a rope element connecting the object end to the roller end.
2. The wind turbine tower evacuation tool as claimed in claim 1, wherein said rope element is selected from the group consisting of a rope, a wire, a cord and a chain.
3. The wind turbine tower evacuation tool as claimed in claim 1, wherein the rope element is mounted to said roller end such that a pull of said rope element in a non-radial direction in relation to said rotational axis of the roller end will result in a change of said rotational axis along a non-parallel direction.
4. The wind turbine tower evacuation tool as claimed in claim 1, wherein the rope element is mounted to said roller end such that a pull of said rope element in a non-radial direction in relation to said rotational axis of the roller end will result in a non-uniform pulling force in the roller end along said rotational axis.
5. The wind turbine tower evacuation tool as claimed in claim 1, wherein the magnet body comprises at least one magnet ring.
6. The wind turbine tower evacuation tool as claimed in claim 1, further comprising one or more roller bodies, arranged coaxially with the magnet body for rotation therewith.
7. The wind turbine tower evacuation tool as claimed in claim 6, further comprising an axle defining the rotational axis, at least two of said roller bodies and the at least one magnet body being provided on the axle, the magnet body being provided in between the at least two roller bodies.
8. The wind turbine tower evacuation tool as claimed in claim 6, wherein the one or more roller bodies comprise a magnetic metal.
9. The wind turbine tower evacuation tool as claimed in claim 6, wherein an outer radius of the one or more roller bodies is larger than an outer radius of the at least one magnet body.
10. The wind turbine tower evacuation tool as claimed in claim 6, wherein the at least two roller bodies are roller rings.
11. The wind turbine tower evacuation tool as claimed in claim 1, wherein the roller end comprises a plurality of roller bodies and a plurality of magnet bodies, alternatingly provided along the rotational axis.
12. The wind turbine tower evacuation tool as claimed in claim 11, wherein all the magnet bodies have the same magnetic orientation.
13. The wind turbine tower evacuation tool as claimed in claim 11, wherein at least two of the magnet bodies have opposite magnetic orientations.
14. The wind turbine tower evacuation tool as claimed in claim 11, wherein the plurality of magnet bodies is an uneven number.
15. The wind turbine tower evacuation tool as claimed in claim 10, wherein the roller end comprises more roller bodies than magnet bodies.
16. The wind turbine tower evacuation tool as claimed in claim 1, wherein the roller end comprises two non-magnetic end caps, provided around the rotational axis.
17. The wind turbine tower evacuation tool as claimed in claim 16, wherein the end caps have an outer radius that is smaller than the outer radius of the roller bodies.
18. The wind turbine tower evacuation tool as claimed in claim 16, wherein the end caps have a conical, frustoconical or frustospherical shape.
19. The wind turbine tower evacuation tool as claimed in claim 16, wherein the end caps comprise connector attachment features for attachment of the rope element to the roller end, the attachment features being arranged so as not to rotate together with the roller bodies.
20. The wind turbine tower evacuation tool as claimed in claim 19, wherein the attachment features are positioned at a radially outward portion of the end caps.
21. The wind turbine tower evacuation tool as claimed in claim 7, wherein the roller bodies and the at least one magnet body are fixedly connected to the axle for rotation therewith.
22. The wind turbine tower evacuation tool as claimed in claim 7, wherein the roller bodies and the at least one magnet body are rotatably provided on the axle for rotation relative thereto.
23. The wind turbine tower evacuation tool as claimed in claim 1, wherein the roller end further comprises a non-magnetic core body that is provided around the rotational axis and radially inward of the at least one magnet body.
24. The wind turbine tower evacuation tool as claimed in claim 7, wherein the roller end further comprises an asymmetrically shaped connector body, centrally provided on the axle and radially extending therefrom, the connector body comprising a connector attachment feature for the attachment of the rope element to the roller end, the attachment feature being arranged so as not to rotate together with the roller bodies.
25. The wind turbine tower evacuation tool as claimed in claim 1, wherein the rope element comprises a spring.
26. The wind turbine tower evacuation tool as claimed in claim 1, wherein said object end of said wind turbine tower evacuation tool further comprises means mounted on said rope element for connecting said object end securely to a belt or some other part of a uniform of said person.
27. The wind turbine tower evacuation tool as claimed in claim 1, wherein said wind turbine tower evacuation tool comprises means for shooting the roller end towards the tower.
28. The wind turbine tower evacuation tool as claimed in claim 1, wherein said wind turbine tower evacuation tool further comprises an evacuation line.
29. The wind turbine tower evacuation tool as claimed in claim 1, wherein said wind turbine tower evacuation tool further comprises equipment to releasably attach to and perform a controlled descent along an evacuation line for an object or a person.
30. A wind turbine comprising a steel tower, said wind turbine comprising an upper level and an evacuation line, the upper level comprising an evacuation line connection point for securely connecting the evacuation line to the upper level in such a way to allow a person to use the evacuation line for a controlled descent along a surface of said tower of the wind turbine, the wind turbine being characterized in that it further comprises a tower evacuation tool as claimed in claim 1.
31. The wind turbine according to claim 30, wherein said connection point is at least 1 m, such as at least 2 m, radially displaced outwards from a tower wall of said wind turbine.
32. The wind turbine according to claim 30, wherein the roller end of said evacuation tool is attached to said tower and the object end of said evacuation tool is less than 1 m from said evacuation line, such as less than 0.5 m.
33. The A wind turbine as claimed in claim 30, wherein said evacuation line is a rope or a wire.
34. The wind turbine as claimed in claim 30, wherein said evacuation line is accommodated in a flaked or coiled state when not in use.
35. A method of evacuating a person from an upper level of a wind turbine comprising a steel tower making use of a wind turbine tower evacuation tool comprising an object end, a roller end and a rope element connected therebetween, the method comprising: connecting the person to an evacuation line and to the object end, the person leaving the upper level and using the evacuation line for a controlled descent along a surface of a tower of the wind turbine, the person throwing or otherwise bringing the roller end in close proximity to the surface of the tower, the roller end connecting to the surface of the tower by magnetic attraction, and the roller end rolling over the surface of the tower during a remaining portion of the controlled descent.
36. The method of evacuating a person as claimed in claim 35, wherein said evacuation line is connected to a connection point in said upper level which is at least 1 m, such as at least 2 m, radially displaced outwards from a tower wall of said wind turbine.
37. The method of evacuating a person as claimed in claim 35, wherein said connection of the person to the object end comprises connecting said object end securely to a belt or some other part of a uniform of said person.
38. The method of evacuating a person as claimed in claim 35, further comprising, when the roller end is magnetically attached to the surface of the tower, the person pulling on the rope element in order to bring a rotational axis of the roller end in parallel alignment with a horizontal tangent to the surface of the tower.
39. The method of evacuating a person as claimed in claim 35, wherein the person pulls said rope element in a non-radial direction in relation to said rotational axis of the roller end in order to change said rotational axis along a non-parallel direction.
40. The method of evacuating a person as claimed in claim 35, further comprising, while the roller end is rolling over the surface of the tower, the person pulling on the rope element in order to get closer to surface of the tower.
41. The method of evacuating a person as claimed in claim 35, further comprising, while the roller end is rolling over the surface of the tower, the person controllably releasing the rope element in order to allow further separation from the surface of the tower.
42. The method of evacuating a person as claimed in claim 35, wherein the wind turbine evacuation tool is a wind turbine tower evacuation tool.
43. The method for descent and/or ascent of an object along a steel tower surface of a wind turbine, making use of a wind turbine tower evacuation tool as claimed in claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] For a better understanding of the invention, some embodiments of the invention will now be described with reference to the following drawings, in which:
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DETAILED DESCRIPTION
[0046]
[0047] For the construction and maintenance of a wind turbine 100, it is often necessary that service people go up the tower and work at the nacelle 130 or at a different level in between the bottom of the tower 110 and the nacelle 130. This movement up and down is typically via internal ladders or in some larger wind turbines 100, lifts are provided for transporting a person up and down. However, in case of emergency, e.g. a fire, the person may have to evacuate in an alternative way. The quickest, and therefore usually safest, way of leaving the tower 110 in case of emergency is to jump off. It is known to use a long evacuation line along which the person can make a controlled descent along the tower surface. When jumping off the tower 110, the person may use standard tools or techniques for braking while gliding along a fixed evacuation line. Alternatively, the person falls down while holding one end of the evacuation line and some commonly used pulley system allows the person to control the falling speed or at least to limit the speed to a safe value.
[0048] One of the problems of this known evacuation method is that, e.g. due to wind, the descending person may start swinging back and forth while going down. When the amplitude of such a swinging motion is too large, there is a risk that the person hits the tower 110 or that the line, with the person, is wound around the tower 110. Further, such horizontal movement may make it difficult for the person to eventually land at the intended position at the tower base. The tool and method according to the invention are intended to be used for both onshore and offshore wind turbines, but especially at offshore wind turbines landing near the tower base is important. Currently, at offshore towers 110, persons often have to put on a wetsuit first in order to avoid cooling down too much when falling into the cold sea water. With the current invention, it will be a lot easier for a person to land on the transition piece 140 (if available). Because the person can easily control his/her distance to the tower while descending along the tower surface, the use of a wetsuit might not be required anymore.
[0049]
[0050] During use, i.e. during a major portion of the descent, the roller end 30/301/302/303/304/310 of the evacuation tool 10 is magnetically attached to the tower surface. While the person 555 descends along the tower surface, the roller end 30/30*/310 rolls over the surface. The roller end 30/30* in
[0051] The object end 20 and the roller end 30/30*/310 are connected to each other by a rope element, e.g., a rope 11. During the descent, the person 555 can bring himself closer to the tower 110 by pulling on the rope 11 or allow himself to move away from the tower 110 by releasing the rope 11. The rope 11 may also be used for manually swinging the roller end 30/30*/310 towards the tower surface for connecting it thereto. For easier attachment over larger distances, a spring or gas gun may be provided, allowing the person to shoot the roller end 30/30*/310 towards the tower 110. Instead of a rope 11, other rope elements may connect the two ends 20, 30/30*/310 of the evacuation tool 10. For example, a wire, a chain or a cord may function in a way very similar to the rope as an elongated flexible tension member. Primarily in the case of descent and/or ascent of an object along the tower, an elongated but less flexible rope element, e.g. made of plastic, can also be used. A less flexible connection allows to automatically keep a constant distance to the tower surface but may make it more difficult to attach the roller end 30/30*/310 to the tower surface when the person 555 is not close enough. As a further alternative, a telescoping rope element may be used. Especially in the event of a less flexible rope element 11, but also when the rope element 11 is more flexible, it may be advantageous to add a spring or otherwise resilient element to the rope element. The addition of a spring allows for some variation of the distance to the tower 110 and reduces the risk of a sudden gust of wind detaching the roller end 30 from the tower surface 110. The spring element may be integrated with the rope element 11 itself or may be used for connecting the object end 20 and/or the roller end 30 to the rope element 11.
[0052]
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[0055] At each side of the magnet rings 33, roller bodies 321 of a magnetic metal such as iron, or a magnetic alloy such as steel, are provided. Due to the magnetic attraction of the magnet rings 33, the roller bodies 321 and the magnet rings 33 will together form one solid block that rotates around or together with the axle 31. In this embodiment, the roller bodies 321 are provided as rings with a hollow shaft extension 3211 at their centre. The hollow shaft extension 3211 is slightly wider than the diameter of the non-magnetic axle 31, which provides for a smooth rotation of the solid metal block around the axle 31. The diameter of the roller bodies 321 is preferably slightly larger than the outer radius of the magnet rings 33, such that the magnet rings 33 cannot attach themselves to the tower surface and only the roller bodies 32 are in direct contact with the tower 110 during the descent. This may further help with finding the right balance between strong attachment and smooth rolling.
[0056] At both outer ends of the roller end 30, a non-magnetic end cap 34 is provided. Like the core body 36, the end caps may be made of a polymeric material. Nuts 37 are used to keep all elements on the axle 31. Preferably the end caps 34 are arranged on the axle 31 in such a way that they don't rotate together with the roller bodies 321. If they do, the attachment features 35 may be provided in a ring that does not rotate with the end caps 34 in order to avoid the string pieces rolling up or becoming entangled while rolling down the tower surface. The advantage of a non-magnetic end cap 34 is that it makes it less likely that the roller end 30 will attach itself to the tower surface with its end surfaces instead of with the cylindrical rolling surfaces of the roller bodies 321. Attachment features 35 may be provided in the end caps 34 to allow the attachment of a piece of string that connects the roller end to the connector rope 11. The string attachment features 35 may be provided anywhere on the end caps, but if they are provided at a radially outward position it will be easier to correctly align the roller end 30 when the end surface is attached to the tower surface. A simple pull on the connector rope may suffice to realign the roller end 30. Rounded end cap corners may further assist in the realignment.
[0057]
[0058] Having metal rings 32 in between the magnet rings 33 also increases the opportunities for controlling and designing the shape and strength of the magnetic field created by the roller end 301. When all the magnet rings 33 in the roller end 301 have the same magnetic orientation, the roller end 301 has a relatively strong magnetic field at larger distances from the device, both in the axial and in the radial direction. Although this may help with catching a hold of the tower 110 in the first place, large magnetic fields at larger distances can also cause problems with electronics and with the roller end 301 unintendedly clinging on to other steel parts on the way out of the nacelle.
[0059] With a metal roller ring 32 in between two magnet rings 33, it is also possible to have two adjacent magnet rings 33 with opposite magnetic orientations. Each magnet ring 33 will magnetically adhere to the roller ring 32. The opposite magnetic orientation results in a stronger magnetic field closer to the surface of the roller end 301 and a weaker magnetic field around it. With an even number, such as four, of alternatingly oriented magnet rings 33, the roller end 301 has identical magnetic poles at its outer ends. As a result the roller end 301 will not have an overall magnetic field at larger distances, which leads to stronger adherence to the wind turbine tower surface, without the disadvantages mentioned above for an array of equally aligned magnet rings 33. When using an uneven number of magnet rings 33 with alternating magnetic orientations, the roller end will have an overall magnetic field with a North pole at one end and a South pole at the other. This overall magnetic field can then assist attachment to the tower surface while the alternating magnet rings 33 enhance the holding force. A suitable selection and alignment of magnet rings 33 can simultaneously achieve good attachment when throwing the roller end 301 to the tower 110, and a good holding force when attached. Of course, also aligned magnet rings 33 can be provided in uneven numbers but aligned magnets 33 will also create an overall magnetic field when an even number of magnet rings 33 is used.
[0060]
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[0062] The connector body 39 is asymmetric in the sense that most of its weight is provided at one side of the axle 31. The uneven mass distribution makes it easier for the person to realign the roller end 302 by a simple pull at the rope element 11 and to ensure that the rolling surfaces of the roller bodies 322, 333 are in direct contact with the tower surface.
[0063] Another difference with the embodiments described above is the way in which the roller bodies 322, 323 and magnet rings are provided on the axle 31. In this roller end 302, non-magnetic bearings 38 are fixedly attached to the axle 31. The outer bearing ring of the non-magnetic bearings 38 is connected to flanges of two of the roller rings 322, 323. The roller rings are made a ferromagnetic metal or alloy. A magnet ring 33 holds the two roller rings 322, 323 together by magnetic force and thereby clamps the roller rings 322, 323 to the bearing 38. This special arrangement allows the roller rings 322, 323 and the magnet rings to freely rotate about the axle 31, without any friction from the asymmetric connector body 39 or the end caps 34.
[0064] With the evacuation tool 10 according to the invention, objects 500 can be transported up and down while keeping within a short distance from the tower surface 110. This avoids the objects 500 swinging around the tower or hitting the tower at high speed, which may cause damage and lead to safety concerns when parts of those objects may come off.
[0065] Many modifications may be made to the specific examples described above without departing from the scope of the invention as defined in the accompanying claims. Features of one embodiment may also be used in other embodiments, either as an addition to such embodiment or as a replacement thereof. For example, the axle 31 of the roller ends 30, 301, 302 of