Hydraulic valve arrangement
11231053 · 2022-01-25
Assignee
Inventors
Cpc classification
F15B2211/329
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/351
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/455
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0435
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0839
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0417
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41554
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/6054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/7053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/3144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/41509
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/353
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present disclosure relates to a hydraulic valve arrangement comprising a first pilot operated proportional directional control valve having a first valve member that is displaceable in a first and a second axial direction for controlling direction of supply and discharge of hydraulic fluid to and from a hydraulic actuator, a first proportional electro-hydraulic control valve for controlling displacement of the first valve member in the first axial direction, a second proportional electro-hydraulic control valve for controlling displacement of the first valve member in the second axial direction, and a second pilot operated proportional control valve having a second valve member configured to be controlled by the first and second proportional electro-hydraulic control valves via a shuttle valve arrangement. Individual meter-in and meter-out control of the hydraulic actuator is providable by having the second pilot operated proportional control valve configured to operate as a meter-in valve of the hydraulic actuator and the first pilot operated proportional directional control valve configured to operate as a meter-out valve of the hydraulic actuator, or by having the first pilot operated proportional directional control valve configured to operate as a meter-in valve of the hydraulic actuator and the second pilot operated proportional control valve configured to operate as a meter-out valve of the hydraulic actuator. The present disclosure also relates to a vehicle comprising a hydraulic actuator and a hydraulic valve arrangement for controlling the motion of the hydraulic actuator.
Claims
1. A hydraulic valve arrangement comprising, a first pilot operated proportional directional control valve having a first valve member that is displaceable in a first and a second axial direction for controlling direction of supply and discharge of hydraulic fluid to and from a hydraulic actuator, a first proportional electro-hydraulic control valve for controlling displacement of the first valve member in the first axial direction, a second proportional electro-hydraulic control valve for controlling displacement of the first valve member in the second axial direction, and a second pilot operated proportional control valve having a second valve member configured to be controlled by the first and second proportional electro-hydraulic control valves via a shuttle valve arrangement, wherein individual meter-in and meter-out control of the hydraulic actuator is providable by having: the second pilot operated proportional control valve configured to operate as a meter-in valve of the hydraulic actuator and the first pilot operated proportional directional control valve configured to operate as a meter-out valve of the hydraulic actuator, or the first pilot operated proportional directional control valve configured to operate as a meter-in valve of the hydraulic actuator and the second pilot operated proportional control valve configured to operate as a meter-out valve of the hydraulic actuator.
2. The hydraulic valve arrangement according to claim 1, wherein when the first pilot operated proportional directional control valve operates as a meter-in valve of the hydraulic actuator, a hydraulic fluid flow passage, extending between a first or a second actuator port and a fluid outlet port of the first pilot operated proportional directional control valve and controlled by the first valve member, is wide open, and when the first pilot operated proportional directional control valve operates as a meter-out valve of the hydraulic actuator, a hydraulic fluid flow passage, extending between a fluid inlet port and the first or the second actuator port of the first pilot operated proportional directional control valve and controlled by the first valve member, is wide open.
3. The hydraulic valve arrangement according to claim 1, wherein the shuttle valve arrangement has a first and second inlet port and an outlet port, wherein the outlet port of the first proportional electro-hydraulic control valve is fluidly connected to the first inlet port of the shuttle valve arrangement, wherein the outlet port of the second proportional electro-hydraulic control valve is fluidly connected to the second inlet port of the shuttle valve arrangement, and the outlet port of the shuttle valve arrangement is fluidly connected to the pilot pressure port of the second pilot operated proportional control valve.
4. The hydraulic valve arrangement according to claim 1, wherein a flow control position of the second valve member is controlled by the control valve, out of the first and second proportional electro-hydraulic control valves, which outputs the highest pilot pressure to the shuttle valve arrangement, and wherein a flow control position of the first valve member is controlled by the combined pilot pressure from both the first and second proportional electro-hydraulic control valves acting on opposite ends of the first valve member.
5. The hydraulic valve arrangement according to claim 1, wherein the first or the second proportional electro-hydraulic control valve, one at a time, is arranged to exert a displacement force on both the first and second valve members.
6. The hydraulic valve arrangement according to claim 1, further comprising an electronic controller for providing electrical control signals to the first and second proportional electro-hydraulic control valves, wherein the electronic controller is configured to provide simultaneous output of control signals to both the first and second proportional electro-hydraulic control valves for enabling individual simultaneous meter-in and meter-out control of the supply and discharge of hydraulic fluid to and from a hydraulic actuator.
7. The hydraulic valve arrangement according to claim 1, wherein the first pilot operated proportional directional control valve has an inlet port for receiving pressurized hydraulic fluid, a first and a second actuator port for supply and discharge of hydraulic fluid to and from the hydraulic actuator, an outlet port for discharging hydraulic fluid to a tank, a first and a second pilot pressure port, and wherein the first valve member is displaceable from a neutral position in the first and a second axial direction by by means of pilot pressure acting on the first valve member.
8. The hydraulic valve arrangement according to claim 7, wherein the first proportional electro-hydraulic control valve has an outlet port fluidly connected to the first pilot pressure port of the first pilot operated proportional directional control valve for controlling displacement of the first valve member in the first axial direction, and wherein the second proportional electro-hydraulic control valve has an outlet port fluidly connected to the second pilot pressure port the first pilot operated proportional directional control valve for controlling displacement of the first valve member in the second axial direction.
9. The hydraulic valve arrangement according to claim 1, wherein displacement of the first valve member in the first axial direction opens a first hydraulic fluid passage between a fluid inlet port and a first actuator port, and a second hydraulic fluid passage between a second actuator port and an outlet port, and wherein displacement of the first valve member in the second axial direction opens a third hydraulic fluid passage between the fluid inlet port and the second actuator port and a fourth hydraulic fluid passage between the first actuator port and the fluid outlet port.
10. The hydraulic valve arrangement according to claim 1, wherein the second pilot operated proportional control valve has an inlet port, an outlet port and a pilot pressure port, wherein the second valve member is arranged to control the flow of hydraulic fluid through the second pilot operated control valve, and wherein the inlet port of the second pilot operated proportional control valve is fluidly connected, directly or indirectly, to a source of pressurized hydraulic fluid, and the outlet port of the second pilot operated proportional control valve is fluidly connected, directly or indirectly, to an inlet port of the first pilot operated proportional directional control valve, or the inlet port of the second pilot operated proportional control valve is fluidly connected, directly or indirectly, to an outlet port of the first pilot operated proportional directional control valve, and the outlet port of the second pilot operated proportional control valve fluidly connected, directly or indirectly, to the tank.
11. The hydraulic valve arrangement according to claim 1, wherein a pressure compensating valve is provided in the hydraulic fluid supply that fluidly connects a source of pressurized hydraulic fluid with an inlet port of the first pilot operated proportional directional control valve, and when the second pilot operated proportional control valve configured to operate as a meter-in valve of the hydraulic actuator the pressure compensating valve is provided either upstream or downstream of the second pilot operated proportional control valve.
12. The hydraulic valve arrangement according to claim 1, wherein both the first pilot operated proportional directional control valve and the second pilot operated proportional control valve are provided in a single valve section, which comprises a chassis made in one piece and is configured to be stacked and clamped together with other valve sections for forming a complete valve unit.
13. The hydraulic valve arrangement according to claim 12, wherein the single valve section comprises the first and second valve member, the first and second pilot pressure ports and a pilot pressure port of the second pilot operated proportional control valve.
14. The hydraulic valve arrangement according to claim 12, wherein the first and second valve members are spool valves, each mounted in an individual bore of the single valve section.
15. The hydraulic valve arrangement according to claim 12, wherein the single valve section further comprises a pressure compensating valve.
16. The hydraulic valve arrangement according to claim 12, wherein a pressure compensating valve is mounted within the second valve member.
17. The hydraulic valve arrangement according to claim 12, wherein the single valve section is conventional valve section having a main directional valve spool bore and a compensator valve spool bore, wherein the first valve member is mounted in the main directional valve spool bore and the second valve member is mounted in the compensator valve spool bore.
18. A Vehicle comprising a hydraulic actuator and a hydraulic valve arrangement according to claim 1 for controlling the motion of the hydraulic actuator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The various example embodiments of the disclosure, including its particular features and example advantages, will be readily understood from the following illustrative and non-limiting detailed description and the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE DISCLOSURE
(14) The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the disclosure are shown. The disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness. Like reference characters refer to like elements throughout the description. The drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the exemplary embodiments of the present disclosure.
(15) Referring now to
(16) In
(17) The hydraulic actuator 60 is here depicted as a hydraulic cylinder with a linearly moveable piston 63 and piston rod 64, but the hydraulic valve arrangement according to the disclosure can be equally applicable for other types of actuators, such as for example a hydraulic rotational motor, which is a mechanical actuator that converts hydraulic pressure and flow into torque and angular displacement (rotation).
(18) The first pilot operated proportional directional control valve 10 further has an inlet port 16 for receiving pressurized hydraulic fluid via a fluid inlet line 25 and an outlet port 17 for discharging hydraulic fluid to a tank 70 via a fluid outlet line 72. There may be one single tank 70 or a plurality of interconnected tanks 70. A tank is relatively reservoir for working fluid in a non-pressurized state.
(19) The first pilot operated proportional directional control valve 10 further has a first and a second pilot pressure port 18, 19, and a flow passage between each of the first and a second pilot pressure port 18, 19 to a corresponding pilot control chamber (not showed) for enabling pilot pressure to exert an axial displacement force on the first valve member. The first valve member is thus displaceable from a neutral position in the first and a second axial direction by means of pilot pressure acting on the first valve member, as will be described more in detail below with reference to
(20) The hydraulic valve arrangement further comprises a first proportional electro-hydraulic control valve 30 for controlling displacement of the first valve member in the first axial direction 12, as well as a second proportional electro-hydraulic control valve 40 for controlling displacement of the first valve member in the second axial direction 13. The second axial direction 13 is opposite to the first axial direction 12.
(21) The first proportional electro-hydraulic control valve 30 has an outlet port 31 fluidly connected to the first pilot pressure port 18 of the first pilot operated proportional directional control valve 10 for controlling displacement of the first valve member in the first axial direction 12, and the second proportional electro-hydraulic control valve 40 has an outlet port 41 fluidly connected to the second pilot pressure port 19 the first pilot operated proportional directional control valve 10 for controlling displacement of the first valve member in the second axial direction 13. The first and second proportional electro-hydraulic control valves 30, 40 may thus be referred to as pilot valves.
(22) Each of the first and second proportional electro-hydraulic control valve 30, 40 further has fluid inlet port 32, 42 connected to a pressurized fluid source 80 via a pressure reducing valve (not showed), a discharge port 33, 43 fluidly connected to a tank 70, and an electrical control signal port 34, 44 for receiving electrical control signals from an electronic control unit (ECU) 81, either via an electrical wire 82, or wirelessly.
(23) Each of the first and second proportional electro-hydraulic control valve 30, 40 is a proportional solenoid operated control valve, meaning that the valve member in said control valves 30, 40 is controlled by and electromagnetically inductive coil that is wound around for example a movable steel or iron member referred to as the armature, which is connected to valve member for transferring a mechanical to force to the valve member and thus to move said valve member. Proportional solenoid operated control valves means that output force of the solenoids is proportional to the input current that is applied to the coil current.
(24) In operation, the proportional solenoid of each of the first and second proportional electro-hydraulic control valve 30, 40 opens a passage between the fluid inlet port 32, 42 and the fluid outlet port 31, 41 and supplies pilot pressure to the end of the first valve member via a first and second pilot line 35, 45, respectively. Moreover, the proportional solenoid further adapts the pressure in proportion to the incoming electrical control signal. The first and second proportional electro-hydraulic control valve 30, 40 may thus be deemed representing the interface between the electric and hydraulic control signals.
(25) The first and second proportional electro-hydraulic control valve 30, 40 are configured to generate a certain predetermined output pilot pressure for each given level of the incoming electrical control signal, for enabling a proper control of the first valve member. Consequently, each of the first and second proportional electro-hydraulic control valve 30, 40 includes a pressure reducing functionality for providing the desired output pilot pressure.
(26) The pressure reducing functionality may for example be implemented by means of a feedback line 83 that supplies the outputted pilot pressure back to a pilot pressure port 84 of each proportional electro-hydraulic control valve 30, 40 for exerting a closing force on the valve member thereof.
(27) The first pilot operated proportional directional control valve 10 is arranged such that displacement of the first valve member in the first axial direction 12 opens a first hydraulic fluid passage between the fluid inlet port 16 and the first actuator port 14 and a second hydraulic fluid passage between the second actuator port 15 and the outlet port 17. Correspondingly, displacement of the first valve member in the second axial direction 13 opens a third hydraulic fluid passage between the fluid inlet port 16 and the second actuator port 15 and a fourth hydraulic fluid passage between the first actuator port 14 and the fluid outlet port 17.
(28) The hydraulic valve arrangement further comprises a second pilot operated proportional control valve 20 having a second valve member 21 (not showed) configured to be controlled by the first and second proportional electro-hydraulic control 30, 40 valves via a shuttle valve arrangement 50.
(29) The second pilot operated proportional control valve 20 has an inlet port 24, an outlet port 26 and a pilot pressure port 22, wherein the second valve member (not showed) is arranged to control the flow of hydraulic fluid through the second pilot operated control valve 20.
(30) The inlet port 24 of the second pilot operated proportional control valve 20 is fluidly directly connected to a source 80 of pressurized hydraulic fluid, and the outlet port 26 of the second pilot operated proportional control valve 20 is directly fluidly connected to the inlet port 16 of the first pilot operated proportional directional control valve 10.
(31) The shuttle valve arrangement 50 has a first and second inlet ports 51, 52 and an outlet port 53, wherein the outlet port 31 of the first proportional electro-hydraulic control valve 30 is fluidly connected to the first inlet port 51 of the shuttle valve arrangement 50 via a first shuttle inlet line 54, wherein the outlet port 41 of the second proportional electro-hydraulic control valve 40 is fluidly connected to the second inlet port 52 of the shuttle valve arrangement 50 via a second shuttle inlet line 55, and wherein the outlet port 53 of the shuttle valve arrangement 50 is fluidly connected to a pilot pressure port 22 of the second pilot operated proportional control valve 20 via a third pilot line 23.
(32) A shuttle valve arrangement may be implemented in various ways. For example, a dedicated shuttle valve may be used, or a shuttle valve arrangement comprising two oppositely connected check-valves may be used, or a 3/2 pilot operated directional control valve may be used in which the pilot pressure from the first and second proportional electro-hydraulic control valves 30, 40 is supplied to both the pilot pressure ports of the control valve, as well as to a first and second inlet ports, and an outlet port is connected to the pilot pressure port 22 of the second pilot operated proportional control valve 20.
(33) In operation, the shuttle valve arrangement 50 either:
(34) fluidly connects the outlet port 31 of the first proportional electro-hydraulic control valve 30 with the pilot pressure port 22 of the second pilot operated proportional control valve 20, and fluidly disconnects the outlet port 41 of the second proportional electro-hydraulic control valve 40 from the second pilot operated proportional control valve 20, or
(35) fluidly connects the outlet port 41 of the second proportional electro-hydraulic control valve 40 with the pilot pressure port 22 of the second pilot operated proportional control valve 20, and fluidly disconnects the outlet port 31 of the first proportional electro-hydraulic control valve 30 with the pilot pressure port 22 of the second pilot operated proportional control valve 20.
(36) Individual, or sometimes referred to as separate meter-in and meter-out control herein refers to distributed throttle control of meter-in and meter-out flow in and out from a hydraulic actuator. In contrast to a conventional valve arrangement where both the meter-in and meter-out orifices are mechanically coupled due to the use of a single directional spool valve member, individual meter-in and meter-out control enables a higher degree of freedom in control because meter-in and meter-out orifices are not mechanically coupled and can even be controlled individually.
(37) In the hydraulic valve arrangement according to
(38) In other words, the second pilot operated proportional control valve 20 may be configured to operate as a meter-in valve that controls the flow of pressurized hydraulic fluid being supplied to the hydraulic actuator 60 and the first pilot operated proportional directional control valve 10 may be configured to operate as a meter-out valve that controls the flow of hydraulic fluid being discharged from the hydraulic actuator 60.
(39) For example, during a desired extension phase of piston rod 64 of the hydraulic actuator 60 in
(40) The meter-in orifice in the third hydraulic fluid passage between the fluid inlet port 16 and the second actuator port 15, which in conventional proportional directional control valves is relatively small and gradually increasing in size with increased axial displacement of the second valve member in the second direction 13 for enabling precise control of the inlet flow rate according to a desired extension speed, is here made very large in a nearly step-wise manner for the purpose of immediately providing a restriction-free third hydraulic fluid passage upon axial displacement of the second valve member in the second direction 13.
(41) In other words, the first pilot operated proportional directional control valve 10 configured to operate a pure meter-in flow router that controls the flow direction of pressurized hydraulic fluid entering at the fluid inlet port 16.
(42) Due to a first branch point 86 hydraulic pilot pressure from the second proportional electro-hydraulic control valve 40 is simultaneously supplied via the second shuttle inlet line 55 to the second inlet port 52 of the shuttle valve arrangement 50. Since the first proportional electro-hydraulic control valve 30 at this time point does not supply any hydraulic pilot pressure the shuttle valve arrangement 50 automatically sets itself in a position in which a flow passage between the second inlet port 52 and the outlet port 53 of the shuttle valve arrangement 50 is opened, while the flow passage between the first inlet port 51 and the outlet port 53 of the shuttle valve arrangement 50 is closed.
(43) Consequently, hydraulic pilot pressure from the second proportional electro-hydraulic control valve 40 is simultaneously supplied to the pilot pressure port 22 of the second pilot operated proportional control valve 20 via the third pilot line 23.
(44) According to the disclosure, the second pilot operated proportional control valve 20 is in this example embodiment arranged to take over the role as meter-in valve. This is the reason why the first pilot operated proportional directional control valve 1 is configured to immediately provide a restriction-free third hydraulic fluid passage upon axial displacement of the second valve member in the second direction 13, i.e. for enabling the second pilot operated proportional control valve 20 to act as meter-in valve without negative interference from any type of flow restriction in the third hydraulic fluid passage. Consequently, the second pilot operated proportional control valve 20 will operate as a meter-in valve that controls the flow of pressurized hydraulic fluid being supplied from the pressurized fluid source 80 to the second port 62 of the hydraulic actuator 60, and the meter-in orifice in the second pilot operated proportional control valve 20 will be proportional to the supplied hydraulic pilot pressure from the second proportional electro-hydraulic control valve 40.
(45) Meanwhile, for accomplishing the desired advantages of individual meter-in and meter-out control, the meter-out orifice in the fourth hydraulic fluid passage between the first actuator port 14 and the fluid outlet port 17 will be controlled gradually increasing the hydraulic pilot pressure supplied from the fluid outlet port 31 of the first proportional electro-hydraulic control valve 30 to the first pilot pressure port 18 for exerting a force on the end of the first valve member in the first direction 12.
(46) Control of the hydraulic pilot pressure supplied from the fluid outlet port 31 of the first proportional electro-hydraulic control valve 30 is provided by having the ECU activating the solenoid of the first proportional electro-hydraulic control valve 30, such that the valve member in the first proportional electro-hydraulic control valve 30 supplies a desired level of hydraulic pilot pressure.
(47) Hydraulic pilot pressure will thus be supplied to both axial ends of the first valve member and resulting flow control position of the first valve member will be determined the combined pilot pressure from both the first and second proportional electro-hydraulic control valves 30, 40 acting on opposite ends of the first valve member.
(48) The spring force exerted on the first valve member by means of first and second axial springs 87, 88, and the specific design of the meter-out orifice in the fourth hydraulic fluid passage, are set for enabling appropriate opening degree of the meter-out orifice in the fourth hydraulic fluid passage upon supply of a lower level of hydraulic pilot pressure supplied from the first proportional electro-hydraulic control valve 30 than the level of hydraulic pilot pressure supplied from the second proportional electro-hydraulic control valve 40.
(49) Moreover, the flow path in the third hydraulic fluid passage is configured to open significantly before opening of the meter-out orifice in the fourth hydraulic fluid passage, such that variations in the axial position of the first valve member during control of the meter-out orifice in the fourth hydraulic fluid passage can be provided with maintained wide open third hydraulic fluid passage.
(50) Thereby, the first pilot operated proportional directional control valve 10 may be configured to operate as a meter-out valve that controls the flow of hydraulic fluid being discharged from the hydraulic actuator 60.
(51) In other words, in this example embodiment which describes the operation of the hydraulic valve arrangement during a desired extension phase of piston rod 64 of the hydraulic actuator 60 in
(52) As a result, a ratio between the effective meter-in and the meter-out opening area is independent from solely the geometry of the first valve member 11. Instead, since the meter-in opening area is controlled by the position of the second valve member 21 and meter-out opening area is controlled by the position of the first valve member 11, the ratio between the effective meter-in and the meter-out opening area is dependent partly on the flow control position of the second valve member 21 and partly on the flow control position of the first valve member 11.
(53) It is also clear from this example embodiment that the first or the second proportional electro-hydraulic control valve 30, 40, one at a time, is arranged to exert a displacement force on both the first and second valve members, and in the above example the second proportional electro-hydraulic control valve 40 exert a displacement force on both the first and second valve members.
(54) It is further clear that the electronic controller is configured to provide simultaneous output of control signals to both the first and second proportional electro-hydraulic control valves 30, 40 for enabling individual simultaneous meter-in and meter-out control of the supply and discharge of hydraulic fluid to and from a hydraulic actuator 60.
(55) According to an alternative embodiment, as schematically shown in
(56) In other words, the inlet port 24 of the second pilot operated proportional control valve 20 is fluidly directly connected to the outlet port 17 of the first pilot operated proportional directional control valve 10, and the outlet port 26 of the second pilot operated proportional control valve 20 is fluidly connected to the tank 70.
(57) The functionality of the hydraulic valve arrangement of
(58) Moreover, the second pilot operated proportional control valve 20 is configured to take over the role as meter-out valve, and the meter-out orifice in the second pilot operated proportional control valve 20 will be proportional to the supplied hydraulic pilot pressure from the second proportional electro-hydraulic control valve 40.
(59) Meanwhile, for accomplishing the desired advantages of individual meter-in and meter-out control, the meter-in orifice in the third hydraulic fluid passage between the fluid inlet port 16 and the second actuator port 15 will be controlled gradually increasing the hydraulic pilot pressure supplied from the fluid outlet port 31 of the first proportional electro-hydraulic control valve 30 to the first pilot pressure port 18 for exerting a force on the end of the first valve member in the first direction 12.
(60) Hydraulic pilot pressure will thus be supplied to both axial ends of the first valve member and resulting flow control position of the first valve member will be determined the combined pilot pressure from both the first and second proportional electro-hydraulic control valves 30, 40 acting on opposite ends of the first valve member.
(61) The control of the meter-in and meter-out orifices may have been described in a sequential manner above but the disclosure is not limited to such sequential control. On the contrary, control signals from the ECU 81 to the first and second proportional electro-hydraulic control valves 30, 40 are typically outputted simultaneously to the first and second proportional electro-hydraulic control valves 30, 40.
(62)
(63) In
(64) The pressure compensating valve 90 serves to block unused pump flow at the inlet, allowing load sensing pumps to destroke, and to provide constant pressure over the first proportional electro-hydraulic control valve 10, such that output flow to the hydraulic actuator 60 is constant regardless of changes in the load of the hydraulic actuator 60.
(65) The pressure compensating valve 90 may for example comprises a spool valve, and load pressure, supplied via load sensing passage 91 connected to load sensing port 92 on the first proportional electro-hydraulic control valve 10, is and a bias spring 93 acts on one side of the compensator spool, while pump pressure, supplied via a pump pressure line 94, acts on the opposite side of the spool.
(66) The ECU 81 may be equipped with software based control program that controls the output signals to the first and second proportional electro-hydraulic control valves 30, 40 based on registered input signals from one or more user input devices and registered input signals indicating current position, speed and/or acceleration of the hydraulic actuator. For example, pressure sensors 95, 96 may be provided for sensing the pressure in the first and second actuator fluid lines 65, 66.
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(69) The specific design and configuration of the first proportional electro-hydraulic control valve 10 can be varied while keeping the basic underlying solution for providing independent meter-in and meter-out control of the present disclosure. For example, the first proportional electro-hydraulic control valve 10 may include flow regeneration capability.
(70) One example embodiment of a valve arrangement including flow regeneration is illustrated in
(71) As illustrated in the example embodiment of
(72) Providing the valve arrangement at least partly implemented in a valve section provides various advantages, such as simplified connection to a pressurized fluid and tank because a valve unit with multiple valve sections typically has internal passages for distributing pressurized hydraulic fluid and tank access, such that a valve unit with multiple stacked valve sections typically merely requires one connection to the pressurised fluid source and one connection to the tank.
(73) Hence, in
(74) In addition, a second and a third internal passage 106, 107, each connected to the tank 70, also extends completely through the valve section 100 for enabling simple connected of the fluid outlet port 17 of the first pilot operated proportional directional control valve 10 to the tank 70, as well as enabling simplified and common access to the tank 70 for all other individual sections of a valve unit with multiple stacked valve sections.
(75) A further advantage of the valve section concept is that a valve unit with multiple stacked and clamped valve sections is generally easier to fasten to a support surface due the structural integrity of the valve unit compared with fastening of a plurality of individual valve parts.
(76)
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(78) Furthermore, the valve section 100 according to the example embodiment of
(79) The single valve section 100 depicted in
(80) Moreover, the first and second valve members 11, 21 are spool valves that are axially slidably mounted in a first and second bore 103, 104, respectively, formed within a chassis 97 of the single valve section 100. The chassis 97 may be made in one-piece, as shown in
(81) The shuttle valve arrangement 50, and in particular the connections of the first and second shuttle inlet lines 54, 55 and the third pilot line 23 are merely schematically illustrated in
(82) Moreover, the shuttle valve arrangement 50 including the first and second shuttle inlet lines 54, 55 and the third pilot line 23 may be completely integrated within the valve section 100 for enabling a more compact design and less separate parts that must be fluidly connected.
(83) The first pilot pressure port 18 is in fluid communication (fluid line not shown) with a corresponding first pilot control chamber 109 for enabling pilot pressure to exert an axial displacement force on a first axial surface 110 of the first valve member 11. Similarly, the second pilot pressure port 19 is in fluid communication with a corresponding second pilot control chamber 101 for enabling pilot pressure to exert an axial displacement force on a second axial surface 102 of the first valve member 11.
(84) The first and second axial springs 87, 88 are here mounted on the same axial side of the first valve member 11 but with the same functionality, i.e. to locate the first valve member 11 in a neutral position when no pilot pressure is acting on the first valve member 11.
(85) The second valve member 21 is configured to control a meter-in orifice defined by the second valve member 21 and the surround second bore 104, such that gradual axial displacement of the second valve member 20 in the second axial direction in
(86) A third spring element 28 exerts an axial force on the second valve member 21 towards a closed position, and pilot pressure supplied via a pilot pressure port (not showed) to a pilot control chamber 29 of the second pilot operated proportional control valve 20 via the third pilot line 23 is configured to exert an axial displacement force on an axial surface 111 of the second valve member 11 towards an open position.
(87) An axial blocking member 112 provides axial support to the third spring element 28.
(88) Moreover, in case the valve section is a conventional valve section having a main directional valve spool bore 103 for receiving a main valve for meter-control and routing control and a compensator valve spool bore 104 for receiving a pressure compensator valve, and wherein the first valve member according to the disclosure now is mounted in the main directional valve spool bore and the second valve member according to the disclosure now is mounted in the compensator valve spool bore, a hydraulic fluid load pressure passage is typically provided in the valve section for supplying load pressure to one side of the compensator valve spool bore. However, considering that this pressure compensating functionality now has been replaced individual meter-in and meter-out functionality, the hydraulic fluid load pressure passage is no longer necessary. Consequently, in
(89) In the example embodiment of the valve section shown in
(90)
(91) In addition, the third spring element 28 exerts an axial force on the second valve member 21 towards a closed position, such that no pressurized fluid is supplied to the fluid inlet port 16 of the he first pilot operated proportional directional control valve 10.
(92)
(93) As a result of the displacement of the first valve member from a neutral position in the first axial direction 12 a first hydraulic fluid passage between the fluid inlet port 16 and the first actuator port 14 is opened, as well as a second hydraulic fluid passage between the second actuator port 15 and the outlet port.
(94) Moreover, hydraulic pilot pressure from the first proportional electro-hydraulic control valves 30 (not shown) is also supplied to the shuttle valve arrangement 50 via the first shuttle inlet line 54 and further to the pilot control chamber 29 of the second pilot operated proportional control valve 20 via the third pilot line 23, such that hydraulic pilot pressure exerts an axial displacement force on the axial surface 111 of the second valve member 11 for displacing the second valve member 21 towards an open position.
(95) The resulting hydraulic fluid flow is schematically illustrated in
(96) Fluid exiting the fluid actuator 60 is simultaneously supplied to the second actuator port 15 and passes through a meter-out orifice defined by a flow passage that extends between the second actuator port 15 and the outlet port 17, which meter-out orifice is controlled by the first valve member 11.
(97)
(98) This configuration is further described with reference to
(99) The x-axis represents displacement D of the first valve member in the first axial direction 12, with start from the neutral position. The y-axis represents effective opening area A of each respective flow passage.
(100) Lines 120 and 121 clearly shows that, very soon after initial displacement in the first axial direction, the effective opening area A of the flow passage that extends between the fluid inlet port 16 and a first actuator port 14 is configured to open both earlier and with a higher rate and thus to a higher end value compared with effective opening area A of the meter-out orifice defined by a flow passage that extends between the second actuator port 15 and the outlet port 17.
(101) Hence, for any a given displacement D1 the effective opening area A1 of the flow passage that extends between the fluid inlet port 16 and a first actuator port 14 is at least two times, specifically at least 4 times, larger than the effective opening area A2 of the meter-out orifice defined by a flow passage that extends between the second actuator port 15 and the outlet port 17.
(102) Meanwhile, the meter-in of the flow to the hydraulic actuator 60 is controlled by the meter-in orifice defined by the second valve member 21 and second bore 104.
(103)
(104) Displacement of the first valve member 11 in the second axial direction 13 opens a third hydraulic fluid passage between the fluid inlet port 16 and the second actuator port 15 and a fourth hydraulic fluid passage between the first actuator port 14 and the fluid outlet port 17.
(105) Moreover, hydraulic pilot pressure from the second proportional electro-hydraulic control valves 40 (not shown) is also supplied to the shuttle valve arrangement 50 via the second shuttle inlet line 55 and further to the pilot control chamber 29 of the second pilot operated proportional control valve 20 via the third pilot line 23, such that hydraulic pilot pressure exerts an axial displacement force on the axial surface 111 of the second valve member 11 for displacing the second valve member 21 towards an open position.
(106) The resulting hydraulic fluid flow is schematically illustrated in
(107) Fluid exiting the fluid actuator 60 is simultaneously supplied to the first actuator port 14 and passes through a meter-out orifice defined by a flow passage that extends between the first actuator port 14 and the outlet port 17, which meter-out orifice is controlled by the first valve member 11.
(108) As above,
(109)
(110) In particular, according to the example embodiment of
(111) The pressure compensating valve 90 comprises a load sensing via a load sensing port 99 and the bias spring 93 acts on the same side of the compensator spool, while pump pressure, supplied via a pump pressure port 119, acts on the opposite side of the spool 98. The working of the pressure compensating valve 90 is the same as descried above with reference to
(112) Referring now to
(113) The hydraulic valve arrangement 1 illustrated in
(114) Consequently, the shuttle valve arrangement 50, including the first shuttle inlet line 54 connecting the outlet port 31 of the first proportional electro-hydraulic control valve 30 to the first inlet port 51 of the shuttle valve arrangement 50, and the second shuttle inlet line 55 connecting the outlet port 41 of the second proportional electro-hydraulic control valve 40 to the second inlet port 52 of the shuttle valve arrangement 50, are omitted and replaced by said third proportional electro-hydraulic control valve 73.
(115) An outlet port 74 of the third proportional electro-hydraulic control valve 73 is fluidly connected to the pilot pressure port 22 of the second pilot operated proportional control valve 20 via a third pilot line 23.
(116) The third proportional electro-hydraulic control valve 73 may have the same configuration and design as any of the first and second proportional electro-hydraulic control valves 30, 40, and reference is made to the description above for details. Specifically, the third proportional electro-hydraulic control valve 73 has fluid inlet port 75 connected to a pressurized fluid source 80, a discharge port 76 fluidly connected to a tank 70, and an electrical control signal port 77 for receiving electrical control signals from an electronic control unit (ECU) 81, either via an electrical wire 82, or wirelessly.
(117) In the hydraulic valve arrangement according to
(118) However, contrary to the embodiment of
(119) Thereby, the previously described dual-functionality of first and second proportional electro-hydraulic control valves 30, 40, wherein both said valves 30, 40 act as meter-in and meter-out controlling valves, depending on the operating state of the first pilot operated proportional directional control valve 10, is omitted. Consequently, the hydraulic valve arrangement according to the example embodiment of
(120) To conclude, the hydraulic valve arrangement according to the example embodiment of
(121) The alternative design of the hydraulic valve arrangement described with reference to
(122) The disclosure also concerns a vehicle, such as in particular a working vehicle, comprising a hydraulic actuator 60 and a hydraulic valve arrangement 1 as described above for controlling the motion of the hydraulic actuator 60.
(123) Although the disclosure has been described in relation to specific combinations of components, it should be readily appreciated that the components may be combined in other configurations as well which is clear for the skilled person when studying the present application. Thus, the above description of the example embodiments of the present disclosure and the accompanying drawings are to be regarded as a non-limiting example of the disclosure and the scope of protection is defined by the appended claims. Moreover, the hydraulic valve arrangement according to the disclosure has been described in details with reference to
(124) The term “coupled” is defined as connected, although not necessarily directly, and not necessarily mechanically.
(125) The use of the word “a” or “an” in the specification may mean “one,” but it is also consistent with the meaning of “one or more” or “at least one.” The term “about” means, in general, the stated value plus or minus 10%, or more specifically plus or minus 5%. The use of the term “or” in the claims is used to mean “and/or” unless explicitly indicated to refer to alternatives only.
(126) The terms “comprise”, “comprises” “comprising”, “have”, “has”, “having”, “include”, “includes”, “including” are open-ended linking verbs. As a result, a method or device that “comprises”, “has” or “includes” for example one or more steps or elements, possesses those one or more steps or elements, but is not limited to possessing only those one or more elements.
(127) The term “fluidly connected” herein means that hydraulic fluid may be conveyed between two fluidly connected members.