BIPOLAR STAGGERED COMB DRIVE FOR BIDIRECTIONAL MEMS ACTUATION
20210367536 · 2021-11-25
Assignee
Inventors
- Qin Zhou (Mountain View, CA, US)
- Youmin Wang (Berkeley, CA, US)
- Yue Lu (Los Gatos, CA, US)
- Lingkai Kong (Palo Alto, CA, US)
Cpc classification
B81B7/008
PERFORMING OPERATIONS; TRANSPORTING
B81B3/0021
PERFORMING OPERATIONS; TRANSPORTING
H02N1/08
ELECTRICITY
B81B3/0043
PERFORMING OPERATIONS; TRANSPORTING
H02P25/00
ELECTRICITY
International classification
H02N1/00
ELECTRICITY
B81B3/00
PERFORMING OPERATIONS; TRANSPORTING
B81B7/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Embodiments of the disclosure provide a comb drive, a comb drive system, and a method of operating the comb drive to rotate bi-directionally in a MEMS environment. An exemplary comb drive system may include a comb drive, at least one power source, and a controller. The comb drive may include a stator comb having a first electrically conductive layer spaced apart from a second electrically conductive layer. The comb drive may also include a rotor comb having a first electrically conductive layer spaced apart from a second electrically conductive layer. The controller may be configured to apply first and second voltage levels having opposite polarities to the first and second electrically conductive layers of the rotor comb, respectively. The controller may also be configured to apply an intermediate voltage level to one of the first or second electrically conductive layers of the stator comb.
Claims
1.-16. (canceled)
17. A comb drive, comprising: a stator comb having a first electrically conductive layer spaced apart from a second electrically conductive layer; and a rotor comb having a first electrically conductive layer spaced apart from a second electrically conductive layer, wherein: the first electrically conductive layer of the rotor comb is configured to receive a first voltage from a first voltage source; the second electrically conductive layer of the rotor comb is configured to receive a second voltage from a second voltage source; and the first electrically conductive layer of the stator comb is configured to receive a third voltage from a third voltage source, wherein the third voltage is changed from an intermediate level that is lower than the first voltage and higher than the second voltage to being equal to one of the first or second voltage after a rotation of the rotor comb is initiated.
18. The comb drive of claim 17, further comprising: a first insulating layer disposed between the first and second electrically conductive layers of the stator comb; and a second insulating layer disposed between the first and second electrically conductive layers of the rotor comb.
19. The comb drive of claim 18, wherein, when the rotor comb is in a neutral position, the first insulating layer is co-planar with the second insulating layer.
20. The comb drive of claim 18, wherein: the first and second electrically conductive layers of the stator comb are substantially identical to the first and second electrically conductive layers of the rotor comb, respectively; and the first insulating layer is substantially identical to the second insulating layer.
21. The comb drive of claim 17, wherein: the rotor comb comprises a first spine and a plurality of fingers extended in parallel away from the first spine; and the stator comb comprises a second spine and a plurality of fingers extended in parallel away from the second spine and interdigitated with the fingers of the rotor comb.
22. The comb drive of claim 21, wherein: the first spine is located on one end of the rotor comb; and the second spine is located on one end of the stator comb and opposite to the first spine.
23. The comb drive of claim 17, wherein the second electrically conductive layer of the stator comb is configured to receive a fourth voltage from a fourth voltage source, the fourth voltage having an opposite polarity to the third voltage.
24. The comb drive of claim 17, wherein the rotor comb is configured to bi-directionally rotate from a neutral position.
25. The comb drive of claim 17, wherein the first, second, and third voltage sources are parts of a same power source.
26. The comb drive of claim 17, wherein at least two of the first, second, and third voltage sources belong to different power sources.
27. The comb drive of claim 17, wherein the first voltage is positive and the second voltage is negative.
28. A comb drive, comprising: a rotor comb having a first spine on one end of the rotor comb and a plurality of fingers extended in parallel away from the first spine; and a stator comb having a second spine on one end of the stator comb and a plurality of fingers extended in parallel away from the second spine and interdigitated with the fingers of the rotor comb, wherein the rotor comb is configured to bi-directionally rotate from a neutral position.
29. The comb drive of claim 28, wherein: the first and second spines are opposite to each other; and the plurality of fingers of the rotor comb and the plurality of fingers of the stator comb are located between the first and second spines.
30. The comb drive of claim 28, wherein: the stator comb comprise a first electrically conductive layer spaced apart from a second electrically conductive layer; and the rotor comb comprises a first electrically conductive layer spaced apart from a second electrically conductive layer.
31. The comb drive of claim 30, wherein: the first electrically conductive layer of the rotor comb is configured to receive a first voltage from a first voltage source; the second electrically conductive layer of the rotor comb is configured to receive a second voltage from a second voltage source; and the first electrically conductive layer of the stator comb is configured to receive a third voltage from a third voltage source, wherein the third voltage is changed from an intermediate level that is lower than the first voltage and higher than the second voltage to being equal to one of the first or second voltage after a rotation of the rotor comb is initiated.
32. The comb drive of claim 30, further comprising: a first insulating layer disposed between the first and second electrically conductive layers of the stator comb; and a second insulating layer disposed between the first and second electrically conductive layers of the rotor comb.
33. The comb drive of claim 32, wherein, when the rotor comb is in the neutral position, the first insulating layer is co-planar with the second insulating layer.
34. The comb drive of claim 32, wherein: the first and second electrically conductive layers of the stator comb are substantially identical to the first and second electrically conductive layers of the rotor comb, respectively; and the first insulating layer is substantially identical to the second insulating layer.
35. The comb drive of claim 31, wherein the second electrically conductive layer of the stator comb is configured to receive a fourth voltage from a fourth voltage source, the fourth voltage having an opposite polarity to the third voltage.
36. The comb drive of claim 31, wherein the first voltage is positive and the second voltage is negative.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
DETAILED DESCRIPTION
[0017] Reference will now be made in detail to the example embodiments, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
[0018]
[0019] In the disclosed embodiment, the rotational actuation torque T is used to tilt a mirror and/or another optic 12 within a MEMS environment. It is contemplated, however, that the rotational actuation torque T could be used for other purposes within the MEMS environment and/or within other applications. The rotational actuation torque T may be sufficient to tilt optic 12 from a neutral position (shown in
[0020] As shown in
[0021] Comb drive 14 may be an assembly of components that cooperate to generate the rotational actuation torque T applied to optic 12, when comb drive 14 is activated (e.g., by controller 16/18). These components may include, among other things, a stator comb 20, and a rotor comb 22 to which optic 12 may be operably connected. Each of stator and rotor combs 20, 22 may include a plurality of fingers 24 (as shown in
[0022] Fingers 24 and spine 26 of stator comb 20 may be formed from multiple overlapping layers of material that have similar geometry. The overlapping layers of material may include electrically conductive layers 28 (shown in
[0023] In the disclosed embodiment, electrically conductive layers 28 of stator comb 20 are substantially identical (e.g., within engineering tolerances) to each other and fabricated from any material suitable for conducting an electric current. For example, electrically conductive layers 28 of stator comb 20 may be fabricated to have a same shape and thickness from a silicon material (e.g., from single-crystalline silicon or polycrystalline silicon), copper, gold, silver, etc. It is contemplated, however, that a shape, thickness, and/or material of electrically conductive layers 28 could be different.
[0024] Insulating layer(s) 30 of stator comb 20 may have a shape that is substantially identical (e.g., within engineering tolerances) to a shape of adjacent electrically conductive layers 28, but with a reduced thickness in some applications. Insulating layer(s) 30 of stator comb 20 may be made from any suitable material that is electrically insulating. For example, insulating layer(s) 30 of stator comb 20 may be made from a silicon material (e.g., from silicon oxide). Alternatively, insulating layer(s) 30 of stator comb 20 may simply constitute an orthogonal spacing between conductive layers 28 that is sufficient to inhibit arcing between adjacent conductive layers 28. The spacing may be filled with air or another inert gas (e.g., argon, helium, etc.).
[0025] In some embodiments, the finger and spine geometries of each layer 28, 30 of stator comb 20 are fabricated separately, stacked on top of each other, and thereafter bonded together to form fingers 24 and spine 26. In other embodiments, however, the finger and spine geometries are formed within all layers 28, 30 of stator comb 20 at about the same time. For example, the finger and spine geometries of all layers 28, 30 may be made from a pre-fabricated double-silicone-on-insulator (DSOI) wafer.
[0026] Stator comb 20 may be stationary within system 10. For example, stator comb 20 may be fixedly connected to (e.g., integral with) a substrate (not shown) that forms a common base for any number of different comb drives within system 10. It is contemplated that only one or both fingers 24 and spine 26 of stator comb 20 may be fixedly connected to the substrate. It is also contemplated that other components (e.g., power sources and/or controller 16/18) of system 10 may be fixedly connected to (e.g., mounted on) the same substrate.
[0027] Fingers 24 and spine 26 of rotor comb 22 may also be formed from multiple overlapping layers of material that have similar geometry. The overlapping layers of material may include electrically conductive layers 28 that are spaced apart from each other in a normal direction by way of one or more insulating intermediate layers 30. In the disclosed embodiment, the electrically conductive layers 28 of rotor comb 22 are substantially identical (e.g., within engineering tolerances) to each other (and, in some embodiments, also substantially identical to electrically conductive layers 28 of stator comb 20) and fabricated from any material suitable for conducting an electric current. For example, electrically conductive layers 28 of rotor comb 22 may be fabricated from a silicon material (e.g., from single-crystalline silicon or polycrystalline silicon), copper, gold, silver, etc. It is contemplated, however, that a shape, thickness, and/or material of electrically conductive layers 28 of rotor comb 22 could be different.
[0028] Insulating layer(s) 30 of rotor comb 22 may have a shape that is substantially identical (e.g., within engineering tolerances) to a shape of adjacent electrically conductive layers 28 of rotor comb 22 (and, in some embodiments, also substantially identical to insulating layer(s) 30 of stator comb 20), but with a reduced thickness in some applications. Insulating layer(s) 30 of rotor comb 22 may be made from any suitable material that is electrically insulating. For example, insulating layer(s) 30 of rotor comb 22 may be made from a silicon material (e.g., from silicon oxide). Alternatively, insulating layer(s) 30 of rotor comb 22 may simply constitute an orthogonal spacing between conductive layers 28 that is sufficient to inhibit arcing between adjacent conductive layers 28. The spacing may be filled with air or another inert gas (e.g., argon, helium, etc.).
[0029] In some embodiments, the finger and spine geometries of each layer 28, 30 of rotor comb 22 are fabricated separately, stacked on top of each other, and thereafter bonded together to form fingers 24 and spine 26. In other embodiments, however, the finger and spine geometries are formed within all layers 28, 30 of rotor comb 22 at the same time. For example, the finger and spine geometries of all layers 28, 30 may be made from a pre-fabricated double-silicone-on-insulator (DSOI) wafer.
[0030] Rotor comb 22 may be moveable within system 10. For example, fingers 24 of rotor comb 22 may be configured to pivot about the associated spine 26, relative to stator comb 20. This pivotal relationship between rotor comb 22 and stator comb 20 may be achieved in many different ways. For example, a torque hinge, a flexure, a pivot shaft, a spring, and/or another similar connecting device 32 (as shown in
[0031] It is contemplated that connecting device 32 may pass through spine 26 within the same general plane containing insulating layer 30 (e.g., within a central plane of rotor comb 22) or within another plane (e.g., a plane containing one of the electrically conductive layers 28). When connecting device 32 passes through the plane of insulating layer 30 (shown in
[0032] It is contemplated that connecting device 32 may be configured to generate a desired level of centering-torque that returns rotor comb 22 to the neutral position (as shown in
[0033] As shown in
[0034] Vr+/Vr−/Vs+/Vs− may be supplied by any type of power source(s) known in the art for use with a comb drive. In one embodiment, a voltage source configured to generate bipolar voltage outputs having an absolute voltage value ranging from, for example, 0 volts to about 10 volts or more may be used. It is contemplated, however, that other types and/or capacities of power sources may be utilized. In some embodiments, Vr+ and Vr− may have opposite polarities, such as Vr+ being a positive voltage while Vr− being a negative voltage. Vs− may be an intermediate voltage (e.g., connected to the ground) that is higher than Vr− but lower than Vr+. Vs+ may provide a voltage differential from Vs−. For example, Vs+ may be configured to be a higher voltage than Vs−. In some embodiments, the voltage difference between Vs+ and Vs− may the same as or different from the voltage difference between Vr+ and Vr−.
[0035] As discussed above, controllers 16 and 18 may be separate controllers, combined as a single controller, or, in some embodiments, one of the controllers 16, 18 may be omitted. In the following, controllers 16 and 18 will be discussed together and referred to as controller 16/18 to accommodate any of the above configurations. Controller 16/18 may include any appropriate type of general-purpose or special-purpose microprocessor, digital signal processor, graphic processor, or microcontroller. In some embodiments, controller 16/18 can constitute a single core or multiple cores executing parallel processes simultaneously. For example, controller 16/18 can be a single-core processor configured with virtual processing technologies. In certain embodiments, controller 16/18 uses logical processors to simultaneously execute and control multiple processes. Controller 16/18 can implement virtual machine technologies or other known technologies to provide the ability to execute, control, run, manipulate, and store multiple software processes, applications, programs, etc. In another embodiment, controller 16/18 includes a multiple-core processor arrangement (e.g., dual core, quad core, etc.) configured to provide parallel processing functionalities that allow execution of multiple processes simultaneously. As discussed in further detail below, controller 16/18 may be specially configured with one or more applications and/or algorithms for performing method steps and functions of the disclosed embodiments. For example, controller 16/18 can be configured with hardware and/or software components that enable controller 16/18 to receive input indicative of a desire to tilt or otherwise move optic 12, and to selectively apply a desired voltage to one or more of conductive layers 28 of stator and/or rotor combs 20, 22. It is appreciated that other types of processor arrangements could be implemented that provide for the capabilities disclosed herein.
[0036] As shown in
[0037] The programs contained within memory 34/36, when executed by controller 16/18, may result in actuation torques T being generated that have different magnitudes and/or directions. For example, depending on which of layers 28 are applied with voltages having appropriate polarities, a magnitude of the associated voltages, and timings of the connections, rotor comb 22 may be caused to rotate from the neutral position in a counterclockwise direction (e.g., as seen from the perspective of
[0038] Method 300 may be implemented at any time during operation of system 10. Method 300 may begin with controller 16/18 receiving input indicative of a desired tilt angle and/or change in tilt angle of optic 12 (Step 310). The input may be received manually (e.g., from a user of system 10) and/or automatically (e.g., as feedback from an associated sensor—not shown, as part of a larger application program, or in another manner known in the art). In response to the input, controller 16/18 may selectively apply one or more voltage outputs from one or more power sources (e.g., Vr+, Vr1, Vs+, Vs−) to one or more electrically conductive layers 28 of stator and/or rotor combs 20, 22 in Step 320.
[0039] For example, controller 16/18 may apply a first voltage level (Vr+) to a first (e.g., upper, relative to the perspective of
[0040] Controller 16/18 may additionally apply an intermediate voltage level Vi (e.g., Vi=Vs− or Vs+) to one of the electrically conductive layers 28 of stator comb 20. The intermediate voltage level Vi may be within a range defined by the first and second voltage level. For example, when Vs− is used as the intermediate voltage level, Vs− may satisfy Vr−<Vs−<Vr+. Controller 16/18 may apply either the first or second voltage level (Vr+ or Vr−) to the remaining electrically conductive layer 28 of stator comb 22. For example, Vs+=Vr+ to rotate counterclockwise (shown in
[0041] The actuation torque T generated at Step 320 may have opposite directions, depending on which of the electrically conductive layers 28 of stator comb 20 receives the intermediate voltage level (Vi) and which receives the first or second voltage level (Vr+ or Vr−). For example, referring to
[0042] In contrast, as shown in
[0043] As seen from the above examples, to change the rotational direction, controller 18 may change the voltage level applied to one of the conductive layers 28 (e.g., lower layer) of stator 20 from the intermediate voltage level (e.g., GND) to one of the first or second voltage level (e.g., Vr+ or Vr−), and change the voltage level applied to another one of the conductive layers 28 (e.g., upper layer) of stator 20 from the first or second voltage level (e.g., Vr+ or Vr−) to the intermediate voltage level (e.g., GND).
[0044] The actuation torques T resulting in the above examples may be related (e.g., proportional) to a difference between the voltage differentials of Vr+−Vr− and Vr+/Vr−−Vi. In particular, while the greater differential (Vr+−Vr−) will cause rotation of rotor comb 22, the lesser differential (Vr+/Vr−−Vi) will oppose the pivoting and reduce the associated actuation torque T. As shown in a performance chart 400 of
[0045] For example, in Step 330, when controller 16/18 determines that an actuation torque T is desired that is greater than what can be affected via completion of Step 320, control may proceed to a Step 340. The determination of Step 330 may be made based on known application specifications, based on the input received at Step 310, based on a comparison of comb drive performance (e.g., actual tilt angle achieved vs desired tilt angle, as measured by one or more sensors—not shown), or based on any other criteria known in the art.
[0046] Step 340 may be implemented after completion of Step 320 and after rotor comb 22 has started pivoting or rotating in the associated direction (e.g., after rotor comb 22 and stator comb 20 disengage from the neutral position). For example, Step 340 may be completed after a period of time has elapsed (e.g., a period sufficient for the pivoting motion to be realized) following completion of Step 320 and/or after the pivoting of rotor comb 22 has been detected (e.g., via a sensor—not shown). Step 320 should be completed and motion initiation of rotor comb 22 should begin prior to completion of Step 340. Otherwise, rotor comb 22 may be not actually be caused to pivot at all, and instead by electrostatically held in its original position.
[0047] During completion of Step 340, controller 18 may change the intermediate voltage level (Vi) to one of the Vr+ or Vr−. For example, during a counterclockwise rotation, the intermediate voltage level may be changed to Vr−. On the other hand, during a clockwise rotation, the intermediate voltage level may be changed to Vr+. This operation may reduce a magnitude of the lower voltage differential described above, thereby also reducing a magnitude of the opposition to the desired pivoting motion. In this way, the actuation torque T may be increased to at least the level of a traditional SVC.
[0048] The disclosed system may provide for a large range of pivoting/rotating motion (e.g., as much as twice the range or more of a traditional SVC), with a simple, low-cost, and efficient comb drive. The disclosed comb drive may have a large range of pivoting motion due its bipolar motive capability (e.g., the ability to rotate clockwise and counterclockwise away from a neutral position). The disclosed comb drive may be simple due to a reduction in parts normally required to achieve the same range of motion utilizing multiple sets of traditional SVCs. In addition, the reduced part count may facilitate a reduction in cost. Greater efficiency may be realized through a reduction in torque normally required of a traditional SVC to return the associated rotor comb to the neutral position.
[0049] It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed comb drive, system, and related method. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed comb drive, system, and related method.
[0050] It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.