CATALYST COMPOSITION WITH IMPROVED CHEMICAL WARFARE AGENT DEGRADATION ABILITY AND PROCESSABILITY
20210362142 · 2021-11-25
Inventors
- Kyung Youl Baek (Seoul, KR)
- Soon Man Hong (Seoul, KR)
- Seung Sang Hwang (Seoul, KR)
- Chong Min Koo (Seoul, KR)
- Seon Joon Kim (Seoul, KR)
- Albert Lee (Seoul, KR)
- Jin Young Seo (Seoul, KR)
- Min Hyuk Choi (Seoul, KR)
- Yu Ri Lee (Seoul, KR)
- Sejin Kim (Seoul, KR)
- Do Xuan Huy (Seoul, KR)
- Que Thi Nguyen (Seoul, KR)
- Sangho Cho (Seoul, KR)
Cpc classification
B01J31/2239
PERFORMING OPERATIONS; TRANSPORTING
B01J31/1691
PERFORMING OPERATIONS; TRANSPORTING
A62D2101/02
HUMAN NECESSITIES
International classification
B01J31/16
PERFORMING OPERATIONS; TRANSPORTING
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided are a catalyst composition with improved processability and chemical warfare agent degradation ability, a film composite manufactured by casting the same, and a preparation method thereof. Specifically, provided are a catalyst composition including a copolymer of a first polymer and a second polymer; and a metal-organic framework (MOF), and a film composite including the same, wherein processability and catalytic activity are improved.
Claims
1. A catalyst composition comprising a copolymer of a first polymer and a second polymer, and a metal-organic framework, wherein the metal-organic framework has chemical warfare agent (CWA) degradation ability, and the chemical warfare agent degradation ability includes liquid- or gas-phase detoxification.
2. The catalyst composition of claim 1, wherein a molar ratio of the first polymer to the second polymer in the copolymer is from 1:0.5 to 1:2.
3. The catalyst composition of claim 1, wherein a molecular weight of the copolymer is 13,000 to 30,000.
4. The catalyst composition of claim 1, wherein the metal-organic framework is 0.01 wt % to 40 wt % with respect to the total weight of the catalyst composition.
5. The catalyst composition of claim 1, wherein the first polymer includes one or more selected from the group consisting of polyamide, polyurethane, polyolefin, polyester, polyacrylonitrile, polystyrene, polyvinyl alcohol, polyethylene oxide, polycaprolactam, polyvinylidene fluoride, and acrylic polymers.
6. The catalyst composition of claim 5, wherein the first polymer includes the acrylic polymer, the acrylic polymer is an alkyl (meth)acrylate polymer, and the alkyl is any one selected from the group consisting of methyl, ethyl, and propyl.
7. The catalyst composition of claim 1, wherein the second polymer is a basic cocatalyst polymer, and is a polymer having a primary to tertiary amine functional group or a polymer having a cyclic amine functional group.
8. The catalyst composition of claim 7, wherein the second polymer includes the polymer having a primary to tertiary amine functional group, and the polymer having a primary to tertiary amine functional group is branched polyethylenimine (BPEI) or linear polyethylenimine (LPEI).
9. The catalyst composition of claim 1, wherein the metal-organic framework (MOF) is a zirconium (Zr) metal-based MOF selected from the group consisting of UiO-66, UiO-67, PCN-545, and NU-1000.
10. The catalyst composition of claim 1, wherein the half-life for a hydrolysis reaction of the chemical warfare agent (CWA) is 0.7 hours to 2.5 hours.
11. A film composite manufactured by casting a catalyst composition including a copolymer of a first polymer and a second polymer, and a metal-organic framework (MOF), wherein the catalyst composition has chemical warfare agent (CWA) degradation ability.
12. The film composite of claim 11, wherein the thickness is 20 μm to 500 μm.
13. The film composite of claim 11, comprising one or more supports selected from the group consisting of a metal substrate, ceramic plate, glass plate, silica substrate, clay products, a cotton fabric, a polymer film, and a porous resin.
14. A method of preparing a catalyst composition, the method comprising: a first step of coupling 2-(dodecylthiocarbonothioylthio)-2-methylpropionic acid (CTA) and N-hydroxysuccinimide (NHS) to synthesize a chain transfer agent; a second step of functionalizing a first polymer with the chain transfer agent; a third step of performing an amide or ester coupling reaction of a second polymer and the functionalized first polymer prepared in the second step to synthesize a copolymer; and a fourth step of mixing the prepared copolymer and a metal-organic framework.
15. The method of claim 14, wherein the second step is to functionalize by a reversible addition fragmentation chain transfer (RAFT) reaction.
16. A method of manufacturing a film composite, the method comprising: a first step of preparing a mixture by sonication of the catalyst composition of any one of claim 1; a second step of injecting the mixture into a mold for casting; and a third step of drying at 30° C. to 50° C. for 12 hours.
17. The method of claim 16, further comprising one or more coating steps selected from the group consisting of spray coating, dip coating, spin coating, and blade coating, after the third step.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0030] The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
[0031]
[0032]
[0033]
[0034] In
[0035] In
[0036] In
[0037]
[0038]
[0039] In
[0040]
[0041] In
[0042]
[0043] In
[0044] In
[0045]
DETAILED DESCRIPTION OF THE INVENTION
[0046] Hereinafter, the present invention will be described in more detail with reference to Examples. However, these Examples are for illustrative purposes only, and the scope of the present invention is not intended to be limited by these Examples.
[0047] <Materials>
[0048] Zirconium(IV) chloride (≥99.5%), 1,4-benzene dicarboxylic acid (BDC, 98%), methyl paraoxon (MPO), sodium borohydride (NaBH.sub.4, 98%), N-hydroxysuccinimide (NHS, 98%), 1-dodecane thiol (98%), carbon disulfide (CS.sub.2, 99%), 2-bromoisobutyric acid (97%), potassium phosphate (K.sub.3PO.sub.4, 98%), N,N-dicyclohexylcarbodiimide (DCC, 99%), and branched poly(ethylene imine) (BPEI, M.sub.n=10,000) were purchased from Sigma-Aldrich and used without further treatment. Methyl methacrylate (MMA, 99%) was purchased from Sigma-Aldrich, and in order to remove inhibitors, it was passed through an alumina oxide column before use. Ethanol, methanol, dimethylformamide (DMF), hydrochloric acid (HCl, 35%), toluene, acetone, dichloromethane, ethyl acetate (EA), chloroform, and n-hexane were purchased from Daejung Chemicals and used without further treatment. Deionized water (Milli-Q Millipore 18.2 MΩ.Math.cm.sup.−1) was used in all experiments.
[0049] Synthesized compounds and copolymers were analyzed by .sup.1H nuclear magnetic resonance spectroscopy at 300 K (Bruker Avance III 400 MHz FT NMR spectrometer). PMMA-NHS was analyzed using a JASCO PU-2080 plus SEC system equipped with KF-802, KF-803, KF-804, and KF-805 columns, and an RI-2031 detector and a UV-2057 detector (254 nm) using THF. A mobile phase was used at 40° C. and at a flow rate of 1 mL.Math.min.sup.−1. A number average molecular weight (M.sub.n), a weight average molecular weight (M.sub.w), and a polydispersity index (PDI, M.sub.w/M.sub.n) of PMMA-NHS were calculated based on calibration using PMMA standards. Thermal analysis was performed by thermogravimetric analysis (TGA, TA instrument TGA Q-50) and differential scanning calorimetry (DSC, TA instrument Q20) under nitrogen. The surface morphology was measured by a scanning electron microscope (FE-SEM; FEI Inspect F50) with an acceleration voltage of 10 kV. The prepared composites and copolymers were analyzed by Fourier-modified infrared spectroscopy (FT-IR, Nicolet iS10. Thermo Scientific) and X-ray photoelectron spectroscopy (XPS, PHI 5000 VersaProbe, Physical electronics Inc.) to examine changes in functional groups. The crystal structure was examined by X-ray diffraction (XRD, D8 Advance, Sol-X) using Cu Kα radiation (λ=1.54 Å) at 40 kV and 40 mA. The surface zeta potentials of the prepared polymers were measured using a zeta potential analyzer (ELSZ-1000, Otsuka electronics).
Example 1. Preparation of Copolymer of First Polymer PMMA and Second Polymer Branched Polyethylenimine (BPEI)
[0050] 1.1 Synthesis of Chain Transfer Agent (CNT-NHS)
[0051] 2-(Dodecylthiocarbonothioylthio)-2-methylpropionic acid (CTA) was synthesized as follows. Potassium phosphate tribasic (K.sub.3PO.sub.4, about 9.84 g, about 46.3 mmol), carbon disulfide (CS.sub.2, about 7.6 mL, about 126.7 mmol), and 1-dodecane thiol (about 11.1 mL, about 46.3 mmol) were put into a 500 mL round-bottom flask and dissolved in about 50 mL of acetone. In another vial, 2-bromoisobutyric acid (about 7 g, about 42.1 mmol) was dissolved in about 35 mL of acetone, and these two solutions were mixed and stirred at room temperature for 12 hours or longer. After reaction, acetone was evaporated with a rotary evaporator, and the resultant was dissolved in about 500 mL of DCM. This solution was extracted with about 1 M HCl (2×150 mL) and brine (2×150 mL). After extraction, the organic layer was treated with MgSO.sub.4, and the product was purified by silica gel column chromatography using EA/n-hexane (approximately 3:7). As a result, about 12.2 g of CTA was obtained, and the yield was about 80%.
[0052] As shown in
[0053] For synthesis of dodecylthiocarbonothioylthio-2-methylpropionic acid N-hydroxysuccinimide ester (CTA-NHS), about 5 g of CTA (about 13.75 mmol) and about 1.9 g of N-hydroxysuccinimide (about 16.5 mmol) were dissolved in about 400 mL of DCM in a 1000 mL round-bottom flask. In another vial, about 3.55 g of DCC was dissolved in about 100 mL of DCM. Then, the DCC solution was added dropwise and transferred to the CTA solution with stirring at room temperature (RT) for 24 hours. After a predetermined time, the reaction solution was concentrated using a rotary evaporator, extracted with brine (3×150 mL), and the organic layer was treated with MgSO.sub.4. The resulting product was purified by column chromatography using EA/n-hexane (approximately 4:6) (.sup.1H NMR of CTA-NHS is shown in
[0054] As shown in
[0055] 1.2 Synthesis of Chain Transfer Agent-Functionalized First Polymer (PMMA-NHS)
[0056] About 0.43 g of the synthesized CTA-NHS (0.935 mmol) and about 15.3 mg of AIBN (0.0935 mmol) were loaded in a 250 mL round-bottom flask, and dissolved in about 60 mL of toluene. About 10 mL of MMA (93.5 mmol) was added to the solution, and the reaction mixture was degassed for 1 hour by Ar bubbling. Thereafter, the reaction solution was maintained at about 70° C., and the reaction was allowed for about 48 hours. After 2 days, the reaction mixture was diluted with toluene and precipitated with methanol. A desired yellow polymer was collected using a centrifuge and dried at about 70° C. for 12 hours or longer under vacuum. As a result, about 9.2 g of PMMA-NHS was obtained, and the yield was about 92%.
[0057] As shown in
[0058] 1.3 Preparation of Copolymer (PMMA-BPEI) of First Polymer and Second Polymer (Branched Polyethylenimine)
[0059]
TABLE-US-00001 TABLE 1 Experimental BPEI PMMA-NHS CHCl.sub.3 group Sample (g) (g) (mL) 1 BPEI 3 2 PMMA-BPEI 1:2 1 2 45 3 PMMA-BPEI 1:1 1.5 1.5 45 4 PMMA-BPEI 2:1 2 1 45 5 PMMA — 3 45
[0060] Table 1 shows detailed quantitative information for the synthesis of PMMA-BPEIs having different BPEI fractions.
[0061] As shown in (B) to (D) of
Preparation Example 1. Preparation of UiO-66
[0062] Two solutions of one solution containing ZnCl.sub.4 (about 1.62 mmol, about 0.38 g), about ⅓ DMF, and HCl (1.5 mL) and the other solution containing BDC (about 2.25 mmol, about 0.37 g) and DMF as the remainder were separately prepared, and stirred at about 50° C. until completely dissolved. At this time, the volume of DMF was about 11.25 mL. The former solution, i.e., the solution containing ZrCl.sub.4, was poured into the latter solution. i.e., the BDC solution, and heated to about 80° C. and maintained for 24 hours to allow a reaction. After diluting with the same volume of DMF as used in the reaction, the precipitate was filtered and washed successively with an excess amount of DMF and ethanol. The obtained UiO-66 was dried overnight at about 90° C. and activated by drying at about 150° C. for 3 hours before use as a catalyst.
Experimental Example 1. Quantitative Analysis of Copolymer and Evaluation of Amide Coupling Reaction
[0063] Through the .sup.1H NMR spectrum of (A) of
[0064] In the .sup.1H NMR spectrum of (A) of
[0065] As shown in FIGS. SB and SC, XPS analysis was performed in order to compare the ratios of primary, secondary, and tertiary amines in PMMA-BPEI. BPEI showed three peaks corresponding to the primary, secondary, and tertiary amine groups in the XPS N1s spectrum (400.782 eV, 398.907 eV, and 398.157 eV). By comparing the integral ratio of each peak, BPEI was calculated to have about 13.9% primary amines, about 63.1% secondary amines, and about 23.0% tertiary amines. In (C) of
Experimental Example 2. Evaluation of Synthesis of Copolymer of PMMA-BPEI with Controlled BPEI Fraction
[0066] As shown in
M.sub.n,PMMA-BPEI=M.sub.n,PMMA-NHS*x.sub.PMMA-NHS+M.sub.n,BPEI*x.sub.BPEI+M.sub.n,CTA-NHS*x.sub.CTA-NHS (Equation 1)
[0067] The BPEI fraction and molecular weight in the PMMA-BPEI copolymer were calculated using a .sup.1H NMR spectrum. The BPEI fraction was calculated by comparing the integral ratio between the alkyl group (2.5 ppm) on BPEI and the methyl group on the acrylate of PMMA (3.5 ppm).
[0068] For example, the integral ratio between the alkyl group (2.5 ppm) on BPEI and the methyl group on the acrylate of PMMA (3.5 ppm) was 4:3, and the molar ratio of BPEI and PMMA was calculated as 50%, considering the number of protons. In addition, the number average molecular weight was calculated using the integral ratio. The molecular weight was calculated by the integral ratio between the alpha-proton (f″ in
M.sub.n,PMMA-BPEI=10000*1.77+10000*1+461*1.77=28500
[0069] In the FT-IR spectrum of (B) of
Example 2. Manufacture of Film Composite
[0070] As shown in (A) of
Experimental Example 3. Evaluation of Properties of PMMA-BPEI Film
[0071] Film properties of the PMMA-BPEI copolymers were evaluated. It was confirmed that a copolymer having a BPEI fraction of more than 80% was unable to form a film (Table 2). Therefore, in the present invention, a PMMA-BPEI copolymer having a BPEI fraction of 73% or more was not synthesized. The detailed properties of PMMA-BPEI copolymers with different BPEI fractions are summarized in Table 2. Based on .sup.1H NMR and FT-IR spectra and thermal analysis (DSC and TGA), synthesis of PMMA-BPEI copolymers with controlled BPEI fractions was confirmed.
TABLE-US-00002 TABLE 2 Experi- BPEI Zeta Presence mental fraction.sup.a Mn.sup.a T.sub.g.sup.b Potential.sup.c of film group Sample (%) (kDa) (° C.) (mV) property 1 BPEI 100 10 — 20.5 ± 1.3 X 2 PMB-12 73.34 13.7 61.0 17.5 ± 0.9 ◯ 3 PMB-11 57.29 17.6 61.2 15.1 ± 1.3 ◯ 4 PMB-21 35.6 28.5 61.9 10.8 ± 1.9 ◯ 5 PMMA-NHS 0 10 87.5 −0.2 ± 1.3 ◯ (In Table 2, .sup.aBPEI fraction and number average molecular weight (M.sub.n) were calculated by .sup.1H NMR, .sup.bglass transition temperature (T.sub.g) was measured by DSC, and .sup.csurface zeta potential of the polymer was measured at pH 7.0. PMMA-BPEI copolymer having a molar ratio (x:y) of PMMA and BPEI was indicated by PMB-xy.)
Experimental Example 4. Evaluation of Properties of UiO-66/PMMA-BPEI Film Composite
[0072] 4.1 Evaluation of Properties of Film Composites with the Same Weight Ratio of UiO-66 and Different Weight Ratios of PMMA-BPEI
[0073]
[0074] The weight fraction of UiO-66 in the PMMA-BPEI and UiO-66 composite was calculated as follows. In the TGA spectrum, carbon and zirconium metals of UiO-66 were maintained at 800° C. In contrast, all PMMA-BPEI polymers were consumed at 800° C. under nitrogen (N.sub.2). By comparing the residuals at 800° C., the UiO-66 weight fraction was calculated. The wt % of UiO-66 in PMB12_20 was calculated by the following equation:
W.sub.UiO-66 in composite=W.sub.UiO-66*x.sub.1+W.sub.PMMA-BPEI*(1−x.sub.1) (Equation 2)
[0075] Meanwhile, W.sub.y represents the residual fraction of y at 800° C. under nitrogen (N.sub.2), and x.sub.1 represents wt % of UiO-66 in the PMMA-BPEI/UiO-66 composite. For example, when the residual fractions of UiO-66, PMB12_20, and PMB12 at 800° C. were 57.5 wt %, 11.8 wt %, and 0.3 wt %, the UiO-66 content in PMB12_20 was calculated as 20.2 wt %.
[0076] In the FT-IR spectrum of (C) of
[0077] 4.2 Evaluation of Properties of Film Composites with Different Weight Ratios of UiO-66 and the Same Weight Ratio of PMMA-BPEI
[0078] As shown in
[0079] In the SEM analysis of
Experimental Example 5. Evaluation of Catalytic Activities of UiO-66/PMMA-BPEI Film Composites
[0080] 5.1 Evaluation of Catalytic Activities of Film Composites with the Same Weight Ratio of UiO-66 and Different Weight Ratios of PMMA-BPEI
[0081] As shown in
[0082] 5.2 Evaluation of Catalytic Activities of Film Composites with Different Weight Ratios of UiO-86 and the Same Weight Ratio of PMMA-BPEI
[0083] As shown in
[0084] Table 3 summarizes the MOF contents and catalyst profiles of the composites for hydrolysis of CWA, processed with different solutions from the present invention.
TABLE-US-00003 TABLE 3 MOF Experimental content t.sub.1/2.sup.a k.sup.a group Sample (wt %) Condition (hr) (hr.sup.−1) 1 PMB12 0 Neutral 20.3 0.034 2 PMB12_10 10.2 Neutral 0.86 0.802 3 PMB12_20 20.6 Neutral 0.78 0.885 4 PMB12_30 28.5 Neutral 0.37 1.848 5 PMB12_40 40.4 Neutral 0.14 4.710 6 UiO-66/DSPD 49.5 N-EM 3.61 0.192 0.45M 7 UiO-66- 20 — Inactive Inactive NH.sub.2/SEBS 8 HKUST-1/SIS 50 — Inactive Inactive (In Table 3, .sup.ahalf-life (t.sub.1/2) and kinetic coefficient k value were calculated by a pseudo-first-order kinetic equation.)
[0085] As shown in Table 3, the UiO-66/DSPD composite including 49.5 wt % UiO-66 exhibited a k value of 0.19 even when performed in 0.45 M of N-EM buffer solution. Further, the UiO-66-NH.sub.2/SEBS and HKUST-1/SIS composites showed no hydrolysis activity even when MOF was included. Accordingly, the present invention confirmed that the PMMA-BPEI copolymer and UiO-66 composite are the first materials to have solution processability and have significance in completing a material with improved hydrolysis activity against CWA.
[0086] 5.3 Comparative Evaluation of MPO Degradation Ability and Processability of UiO-66/PMMA-BPEI
[0087] As shown in