Synchronization of generator and electric motor in a hybrid electric aircraft propulsion system
11233470 · 2022-01-25
Assignee
Inventors
Cpc classification
H02K2213/06
ELECTRICITY
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02P29/028
ELECTRICITY
B64D35/08
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2220/764
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02P6/12
ELECTRICITY
B64D27/02
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L50/13
PERFORMING OPERATIONS; TRANSPORTING
H02K41/03
ELECTRICITY
H02P9/008
ELECTRICITY
B64D35/02
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2220/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
B64D35/00
PERFORMING OPERATIONS; TRANSPORTING
H02K51/00
ELECTRICITY
B64D31/00
PERFORMING OPERATIONS; TRANSPORTING
B60L53/24
PERFORMING OPERATIONS; TRANSPORTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02P6/12
ELECTRICITY
B64D35/00
PERFORMING OPERATIONS; TRANSPORTING
H02K41/03
ELECTRICITY
B64D35/02
PERFORMING OPERATIONS; TRANSPORTING
H02P6/00
ELECTRICITY
B60L53/24
PERFORMING OPERATIONS; TRANSPORTING
B60L50/60
PERFORMING OPERATIONS; TRANSPORTING
B60L50/13
PERFORMING OPERATIONS; TRANSPORTING
H02K51/00
ELECTRICITY
B64D31/00
PERFORMING OPERATIONS; TRANSPORTING
H02P9/00
ELECTRICITY
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D35/08
PERFORMING OPERATIONS; TRANSPORTING
B64D27/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is described a method and system for operating a hybrid electric aircraft propulsion system. The method comprises modulating AC electric power applied to a first electric propulsor or a second electric propulsor from at least one motor inverter to synchronize the frequency of the first electric propulsor or the second electric propulsor with the frequency of a generator.
Claims
1. A method for operating a hybrid electric aircraft propulsion system, the method comprising: providing a first electric propulsor and a second electric propulsor with a first source of propulsion power from a generator configured for generating a first output of alternating current (AC) electric power, the first source of propulsion power provided to the first electric propulsor and the second electric propulsor through respective first motor stators of the first electric propulsor and the second electric propulsor; providing the first electric propulsor and the second electric propulsor with a second source of propulsion power independent from the first source of propulsion power, from at least one motor inverter operatively coupled to a direct current (DC) power source, the at least one motor inverter configured to convert the DC electric power from the DC power source into a second output of AC electric power, the second source of propulsion power provided to the first electric propulsor and the second electric propulsor through respective second motor stators of the first electric propulsor and the second electric propulsor; monitoring a frequency of the first electric propulsor or the second electric propulsor through the motor inverter and detecting desynchronization between a frequency of the generator and the frequency of the first electric propulsor or the second electric propulsor; and modulating the second source of propulsion power applied to a desynchronized one of the first electric propulsor and the second electric propulsor from the at least one motor inverter to synchronize the frequency of the desynchronized one of the first electric propulsor and the second electric propulsor with the frequency of the generator, and maintaining, during the synchronization, a connection between the generator and the desynchronized one of the first electric propulsor and the second electric propulsor.
2. The method of claim 1, further comprising disconnecting the at least one motor inverter from the first electric propulsor to synchronize the frequency of the second electric propulsor with the frequency of the generator, and disconnecting the at least one motor inverter from the second electric propulsor to synchronize the frequency of the first electric propulsor with the frequency of the generator.
3. The method of claim 1, wherein modulating the second source of propulsion power applied to the desynchronized one of the first electric propulsor and the second electric propulsor is performed in response to a command from a controller.
4. The method of claim 1, wherein providing the first electric propulsor and the second electric propulsor with the first source of propulsion power from the generator comprises providing the first electric propulsor with the first source of propulsion power from a first stator of the generator, and providing the second electric propulsor with the first source of propulsion power from a second stator of the generator.
5. The method of claim 1, wherein the at least one motor inverter comprises a first motor inverter operatively coupled to the first electric propulsor and a second motor inverter operatively coupled to the second electric propulsor.
6. A system for operating a hybrid electric aircraft propulsion system comprising: a processing unit; and a non-transitory computer readable medium having stored thereon programming instructions executable by a processor for: providing a first electric propulsor and a second electric propulsor with a first source of propulsion power from a generator configured for generating a first output of alternating current (AC) electric power, the first source of propulsion power provided to the first electric propulsor and the second electric propulsor through respective first motor stators of the first electric propulsor and the second electric propulsor; providing the first electric propulsor and the second electric propulsor with a second source of propulsion power independent from the first source of propulsion power, from at least one motor inverter operatively coupled to a direct current (DC) power source, the at least one motor inverter configured to convert the DC electric power from the DC power source into a second output of AC electric power, the second source of propulsion power provided to the first electric propulsor and the second electric propulsor through respective second motor stators of the first electric propulsor and the second electric propulsor; monitoring a frequency of the first electric propulsor or the second electric propulsor through the motor inverter and detecting desynchronization between a frequency of the generator and the frequency of the first electric propulsor or the second electric propulsor; and modulating the second source of propulsion power applied to a desynchronized one of the first electric propulsor and the second electric propulsor from the at least one motor inverter to synchronize the frequency of the desynchronized one of the first electric propulsor and the second electric propulsor with the frequency of the generator and maintaining, during the synchronization, a connection between the generator and the desynchronized one of the first electric propulsor and the second electric propulsor.
7. The system of claim 6, wherein the programming instructions are further executable for disconnecting the at least one motor inverter from the first electric propulsor to synchronize the frequency of the second electric propulsor with the frequency of the generator, and disconnecting the at least one motor inverter from the second electric propulsor to synchronize the frequency of the first electric propulsor with the frequency of the generator.
8. The system of claim 6, wherein modulating the second source of propulsion power applied to the desynchronized one of the first electric propulsor and the second electric propulsor is performed in response to a command from a controller.
9. The system of claim 6, wherein providing the first electric propulsor and the second electric propulsor with the first source of propulsion power from the generator comprises providing the first electric propulsor with the first source of propulsion power from a first stator of the generator, and providing the second electric propulsor with the first source of propulsion power from a second stator of the generator.
10. The system of claim 6, wherein providing the first electric propulsor and the second electric propulsor with the second source of propulsion power from the at least one motor inverter comprises providing the first electric propulsor with the second source of propulsion power from a first inverter and providing the second electric propulsor with the second source of propulsion power from a second inverter.
11. A hybrid electric aircraft propulsion system, the system comprising: a thermal engine configured for outputting rotational mechanical power; a generator configured for generating a first source of alternating current (AC) electric power from the rotational mechanical power; at least one motor inverter configured to convert DC electric power received from a DC power source to AC electric power to provide a second source of AC electric power independent from the first source of AC electric power; a first electric propulsor and a second electric propulsor operatively coupled to the generator to receive AC electric power therefrom through respective first motor stators and operatively coupled to the at least one motor inverter to receive AC electric power therefrom, through respective second motor stators; and a controller configured for monitoring a frequency of the first electric propulsor or the second electric propulsor through the motor inverter and detecting desynchronization between a frequency of the generator and the frequency of the first electric propulsor or the second electric propulsor, and for modulating the AC electric power applied to a desynchronized one of the first electric propulsor and the second electric propulsor from the at least one motor inverter to synchronize the frequency of the desynchronized one of the first electric propulsor and the second electric propulsor with a frequency of the generator, and maintaining, during the synchronization, a connection between the generator and the desynchronized one of the first electric propulsor and the second electric propulsor.
12. The hybrid electric aircraft propulsion system of claim 11, wherein the controller is further configured for disconnecting the at least one motor inverter from the first electric propulsor to synchronize the frequency of the second electric propulsor with the frequency of the generator, and disconnecting the at least one motor inverter from the second electric propulsor to synchronize the frequency of the first electric propulsor with the frequency of the generator.
13. The hybrid electric aircraft propulsion system of claim 11, wherein the generator comprises a first stator for providing the first source of AC electric power to the first electric propulsor and a second stator for providing the first source of AC electric power to the second electric propulsor.
14. The hybrid electric aircraft propulsion system of claim 11, wherein the at least one motor inverter comprises a first motor inverter operatively coupled to the first electric propulsor and a second motor inverter operatively coupled to the second electric propulsor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Reference is now made to the accompanying figures in which:
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(11) It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
DETAILED DESCRIPTION
(12) There is described herein a hybrid electric aircraft propulsion system and method. The aircraft propulsion system uses power generated by a thermal engine and power generated by an electric generator.
(13) Although illustrated as a turbofan engine, the gas turbine engine 10 may alternatively be another type of engine, for example a turboshaft engine, also generally comprising in serial flow communication a compressor section, a combustor, and a turbine section. A turboprop engine may also apply. In some embodiments, the thermal engine may be of a type other than a combustion engine, such as a piston engine or a rotary engine. In addition, although the engine 10 is described herein for flight applications, it should be understood that other uses, such as industrial or the like, may apply. Note that a constant volume combustion thermal machine, other than a piston or a rotary engine, may also be used.
(14) Referring now to
(15) Thermal engine 201 is operatively coupled to a generator 202. The generator 202 receives motive power (or mechanical energy) from the thermal engine 201 and converts the motive power into electrical power. The generator 202 outputs alternating current (AC) electric power. The AC electric power is then provided directly to an electric motor 204. The electric motor 204 converts the AC electric power into mechanical energy in the form of a rotary force. The rotary force is applied to a rotating structure 206 (i.e. a rotating propulsor), such as a propeller or a propulsion fan of an aircraft. The electric motor 204 and rotating structure 206 together form an electric propulsor.
(16) The electric motor 204 also receives AC electric power from a motor inverter 208. The motor inverter 208 is operatively coupled to a battery 210 (or the aircraft electrical system). The battery 210 may be a dedicated battery provided for the hybrid electric aircraft propulsion system 200. Alternatively, the electric power supplied to the inverter 208 may come from: an auxiliary power unit, a supplementary power unit, a backup power generator system, or the aircraft electrical system that does not include batteries or capacitors. The motor inverter 208 may thus be connected to the battery 210 via a battery bus on the aircraft, or via dedicated wiring and/or connectors. Any type of device containing one or more cells that convert chemical energy directly into electrical energy may be used as the battery 210. In some embodiments, the battery 210 is based on a non-chemical principal, such as using the electricity of a supercapacitor in an energy storage mode.
(17) The motor inverter 208 receives direct current (DC) electric power from the battery 210 (or another direct current source) and converts the DC voltage to AC voltage whose frequency and phase is adjusted to enable the motor 204 to generate mechanical power. The motor inverter 208 can also be used in the opposite sense to charge the battery 210 when the electric motor 204 is being driven by external machine forces, making it behave as a generator, in which condition the inverter can convert AC voltage back into DC voltage. In some embodiments, the motor inverter 208 may also be used in a reverse mode, whereby AC electric power is converted to DC electric power.
(18) The electric motor 204 therefore has a first input operatively coupled to the generator 202 to receive a first source of AC electric power. The electric motor 204 also has a second input operatively coupled to the motor inverter 208 to receive a second source of AC electric power. Note that the electric motor 204 does not need to have two independent inputs (i.e. one from the generator 202 and one from the inverter 208). The output of the generator 202 and the output of the inverter 208 may be combined or connected in parallel before a motor input interface. The electric motor 204 will, in response to receiving either one of the first source of AC electric power and the second source of AC electric power (or both simultaneously), generate a rotating output for driving the rotating structure 206.
(19) A controller 212 is configured for selectively driving the electric motor 204 using the first source of AC electric power from the generator 202, the second source of AC electric power from the motor inverter 208, or a combination thereof. When AC electric power is received concurrently from both the generator 202 and the motor inverter 208, a greater amount of power is available to the electric motor 204. This in turn allows for a greater rotary force to be applied to the rotating structure 206.
(20) In some embodiments, the first source of AC electric power provided by the generator 202 is the primary source of propulsion power for the electric motor 204. For example, under low power operating conditions, such as in cruise mode, all propulsive power for the rotating structure 206 may be provided by the generator 202. Under high power operating conditions, such as in climb mode or take-off mode, a boost of propulsion power may be provided by the battery 210 through the motor inverter 208. A secondary or additional source of electric power is thus available for the electric motor 204 through the motor inverter 208 in order to supplement the electric power provided by the generator 202.
(21) In some embodiments, the motor inverter 208 is sized to match the secondary power requirements of the electric motor 204, i.e. the motor inverter 208 does not need to be a full-size motor inverter in order to drive the electric motor 204 on its own. In addition, there is no need for a generator converter to convert the voltage from AC to DC, since the electric power generated by the generator 202 is fed to the electric motor 204 without conversion. This architecture thus avoids the need for two stages of conversion during low power operating conditions. In some embodiments, the battery 210 is recharged directly from the motor inverter 208.
(22) In some embodiments, the motor inverter 208 is used to recover from or prevent desynchronization of the generator 202 and the electric motor 204. When used for recovery of desynchronization, the motor inverter 208 may synchronize the frequency of the electric motor 204 to the frequency of the generator 202, in response to a command or control signal received from the controller 212, or in response to logic implemented in the inverter 208 which monitors and seeks to control the frequency and phasing of the generator 202 and motor 204. During synchronization, the controller 212 may temporarily disconnect the generator 202 from the electric motor 204, for example by opening a relay therebetween. The motor inverter 208 may then adjust the power to the electric motor 204 so that the speed of the electric motor 204 is modified in such a way to match the frequency of the electric motor 204 to the frequency of the generator 202. The electric motor 204 and the generator 202 can then be brought back in phase with each other. Once the electric motor 204 is back in phase with the generator 202, the connection between the generator 202 and the electric motor 204 is restored.
(23) When used for prevention of desynchronization, the motor inverter 208 may actively monitor the phase of the electric motor 204. Upon detection of a mismatch in phase between the generator 202 and the electric motor 204, for example in the case where the motor is slowed down by external forces, the motor inverter 208 may send an electric signal that is in-phase with the electric motor 204, to provide additional power to bring the electric motor 204 back in phase with the generator 202. This feature may be put into effect by the controller 212 or it can be incorporated in the inverter 208.
(24) In some embodiments, the motor inverter 208 is used to recharge the battery 210 or provide additional electrical power to the aircraft electrical systems that are connected to the inverter 208. For example, the motor inverter 208 can increase the power demand on the generator 202, such that the power produced by the generator exceeds the power required by the rotating structure 206 or load, and feed the excess power back to the battery 210 or aircraft electrical system. Alternatively, the motor inverter 208 can increase the power going to the electric motor 204 by feeding energy from the battery 210 to the electric motor 204. This in turn increases the power available to the rotating structure 206. The motor inverter 208 can either increase the available torque to the rotating structure 206 (ex: for a variable pitch propeller, additional torque may be required depending on the selected pitch of the propeller), or it can act as a generator to extract energy from a windmilling propeller by converting the AC voltage to a DC voltage that is higher than DC bus voltage in order to recharge the battery or feed electrical power back to the aircraft electrical system, if so desired. The inverter 208 has the ability to control the voltage on the DC bus, thereby controlling the power going to the DC bus.
(25) Referring to
(26) In some embodiments, the two motor inverters 208a, 208b are interconnected, in case of a failure of one of the two motor inverters 208a, 208b. For example, if one motor inverter 208a fails, the other motor inverter 208b may be used to charge the battery 210 or to drive the electric motor 204a associated with the failed motor inverter 208a. This may also be achieved using a series of connections between the electric motors 204a, 204b and the motor inverters 208a, 208b to allow for selective connection and disconnection of the electric motors 204a, 204b to the motor inverters 208a, 208b.
(27) In some embodiments, one or more relays 314a, 314b are provided in the interconnection path between the generator 202 and each one of the electric motors 204a, 204b, respectively. The relays 314a, 314b are an example embodiment for allowing selective connection and disconnection of the generator 202 to either one of the electric motors 204a, 204b. Other means of connection/disconnection may also be used.
(28) The electric motors 204a, 204b may be provided on separate wings of an aircraft. Alternatively, they may be provided on a same wing of an aircraft. Also alternatively, one or both of the electric motors 204a, 204b may be provided in the nacelle or hub of a rotating propulsion device such as a propeller, fan, lift rotor or thruster, or in the hub of a contra-rotating propeller, fan rotor or thruster.
(29) Three or more electric motors may be provided, whereby each electric motor 204 is associated with a motor inverter 208. Alternatively, two or more motor inverters 208 may be combined to form a larger motor inverter 308 for all of the electric motors 204 or a subset thereof.
(30)
(31)
(32) Referring to
(33) The architecture of
(34) Turning to
(35) It should be noted that while rotating structure 206c is illustrated in combination with the embodiment of
(36) In some embodiments, the various architectures for the hybrid electric aircraft propulsion system 200 are used to address possible failures within the system 200. Various examples of failure modes are described below.
(37) Based on the embodiments of
(38) Based on the embodiments of
(39) Based on the embodiments of
(40) Based on the embodiment of
(41) Based on the embodiment of
(42) Based on the embodiment of
(43)
(44) With reference to
(45) The memory 904 may comprise any suitable known or other machine-readable storage medium. The memory 904 may comprise non-transitory computer readable storage medium, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. The memory 904 may include a suitable combination of any type of computer memory that is located either internally or externally to the controller 212, for example random-access memory (RAM), read-only memory (ROM), compact disc read-only memory (CDROM), electro-optical memory, magneto-optical memory, erasable programmable read-only memory (EPROM), and electrically-erasable programmable read-only memory (EEPROM), Ferroelectric RAM (FRAM) or the like. Memory 904 may comprise any storage means (e.g., devices) suitable for retrievably storing machine-readable instructions 906 executable by processing unit 902. Note that the controller 212 can be implemented as part of a full-authority digital engine controls (FADEC) or other similar device, including electronic engine control (EEC), engine control unit (EUC), and the like.
(46) The methods and systems described herein may be implemented in a high level procedural or object oriented programming or scripting language, or a combination thereof, to communicate with or assist in the operation of a computer system, for example the controller 212. Alternatively, the methods and systems may be implemented in assembly or machine language. The language may be a compiled or interpreted language. Program code for implementing the methods and systems may be stored on a storage media or a device, for example a ROM, a magnetic disk, an optical disc, a flash drive, or any other suitable storage media or device. The program code may be readable by a general or special-purpose programmable computer for configuring and operating the computer when the storage media or device is read by the computer to perform the procedures described herein. Embodiments of the methods and systems may also be considered to be implemented by way of a non-transitory computer-readable storage medium having a computer program stored thereon. The computer program may comprise computer-readable instructions which cause a computer, or in some embodiments the processing unit 902 of the controller 212, to operate in a specific and predefined manner to perform the functions described herein.
(47) Computer-executable instructions may be in many forms, including program modules, executed by one or more computers or other devices. Generally, program modules include routines, programs, objects, components, data structures, etc., that perform particular tasks or implement particular abstract data types. Typically the functionality of the program modules may be combined or distributed as desired in various embodiments.
(48) The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure.
(49) Various aspects of the systems and methods described herein may be used alone, in combination, or in a variety of arrangements not specifically discussed in the embodiments described in the foregoing and is therefore not limited in its application to the details and arrangement of components set forth in the foregoing description or illustrated in the drawings. For example, aspects described in one embodiment may be combined in any manner with aspects described in other embodiments. Although particular embodiments have been shown and described, it will be apparent to those skilled in the art that changes and modifications may be made without departing from this invention in its broader aspects. The scope of the following claims should not be limited by the embodiments set forth in the examples, but should be given the broadest reasonable interpretation consistent with the description as a whole.