TOOL FOR CHIP REMOVING MACHINING AND A KIT FOR A TOOL FOR CHIP REMOVING MACHINING

Abstract

A tool for chip removing machining includes a tool body having at least one insert seat that accommodates a cutting insert having a top and a bottom surface. The tool body secures the cutting insert in the insert seat by an attachment member, and the insert seat has a bottom surface and at least one side surface. The tool includes at least one assembling aid, which is provided at least at one insert seat and which includes a clamping section and a mounting section. The clamping section extends above the bottom surface of the insert seat for, when the cutting insert is accommodated in the insert seat, engaging the top surface of the cutting insert. The clamping section is biased towards the bottom surface of the insert seat and the mounting section is attached to the tool body. A kit includes the tool, a shim and the assembling aid.

Claims

1. A tool for chip removing machining comprising: a tool body, the tool body including at least one insert seat for accommodating a cutting insert having a top surface and a bottom surface, wherein the tool body is configured for securing the cutting insert in the insert seat by an attachment member, and wherein the insert seat has a bottom surface and at least one side surface; and at least one assembling aid, which is provided at least at the at least one insert seat and which includes a clamping section and a mounting section, wherein the clamping section extends above the bottom surface of the insert seat for, when the cutting insert is accommodated in the insert seat, engaging the top surface of the cutting insert, the clamping section is being biased towards the bottom surface of the insert seat, and wherein the mounting section is attached to the tool body.

2. The tool according to the claim 1, wherein the clamping section comprises an elastic material, and in a cross-section in a plane perpendicular to the bottom surface of the insert seat is convexly shaped towards the bottom surface.

3. The tool according to claim 1, wherein the assembling aid comprises includes a bent metal wire or a bent elongated strip of sheet metal.

4. The tool according to claim 3, wherein at least a first part of the mounting section and the clamping section are bent in an L-shape, wherein the first part of the mounting section and the clamping section define the legs of the L-shape.

5. The tool according to claim 3, wherein the first part of the mounting section and a second part of the mounting section are bent in an L-shape, wherein the first part of the mounting section and the second part of the mounting section define the legs of the L-shape, so that the assembling aid has a Z-shape or a U-shape.

6. The tool according to claim 1, wherein a first end of the mounting section adjoins the clamping section, and wherein a second end of the mounting section is fixed to the tool body.

7. The tool according to claim 6, wherein the second end of the mounting section is fixed in a complementary recess formed in the tool body.

8. The tool according to claim 5, further comprising a shim mounted on the bottom surface of the insert seat, wherein a groove is provided in the bottom surface of the insert seat, a part of the groove extending below the shim, wherein the assembling aid has a U-shape so that the second part of the mounting section is accommodated in the groove.

9. The tool according to claim 5, wherein the tool further comprising a shim mounted on the bottom surface of the insert seat, wherein a groove is provided in a bottom surface of the shim, wherein the assembling aid has a U-shape so that the second part of the mounting section is accommodated in the groove.

10. The tool according to claim 8, wherein the second part of the mounting section has a curved portion so that the second part of the mounting section has a relaxed state and a clamped state, wherein the second part of the mounting section is in the relaxed state when the second part of the mounting section is received in the groove before the shim is mounted, and in the clamped state when the second part of the mounting section is received in the groove and the shim is mounted, wherein, in the relaxed state at least a part of the curved portion projects from the groove, and in the clamped state the curved portion is resiliently pressed into the groove by the shim.

11. The tool according to claim 1, wherein the insert seat has a first side surface and a second side surface forming an angle therebetween for, when a cutting insert having complementary side surfaces is mounted in the insert seat, supporting the complementary side surfaces of the cutting insert, the insert seat includes a relief in a corner area, which is formed between the first side surface and the second side surface for, when a cutting insert having complementary side surfaces is mounted in the insert seat, accommodating a cutting corner of the cutting insert, and wherein at least a first part of the mounting section (10) is received in the relief.

12. The tool according to claim 1, wherein a relief for, when a cutting insert is mounted in the insert seat, avoiding contact of the assembling aid with a cutting edge of the cutting insert is provided at least at the first part of the mounting section.

13. The tool according to claim 1, wherein the tool body comprises, at least at one of the insert seats, a receptacle for receiving a part of an attachment member for securing a cutting insert in the insert seat.

14. The tool according to claim 1, wherein the cutting insert is mounted in the insert seat and has a thickness in a direction perpendicular to the bottom surface of the insert seat, and wherein a spacing between the clamping section and a supporting surface for the bottom surface of the cutting insert, in a relaxed state of the clamping section, is smaller than the thickness of the cutting insert.

15. A kit for a tool for a chip removing machining, which tool comprises a tool body including at least one insert seat for accommodating a cutting insert having a top surface and a bottom surface, wherein the kit is configured for being mounted in the insert seat, the kit comprising: a shim arranged for being mounted on a bottom surface of the insert seat, wherein the shim has a bottom surface, a top surface and a groove provided in the bottom surface; and an assembling aid including a clamping section and a mounting section, which together form a U-shaped element having two legs and an interconnecting member, wherein the mounting section has a first part and a second part, the first part of the mounting section and the clamping section being bent so that the first part forms the interconnecting member and the clamping section forms one of the legs, and wherein the first part of the mounting section and the second part of the mounting section are bent so that the second part forms the other one of the legs, and wherein the second part of the mounting section is received in the groove so that the clamping section extends above the top surface of the shim for, when a cutting insert is mounted in the insert seat, engaging a top surface of the cutting insert, the clamping section being elastically deformable in a direction perpendicular to the top surface of the shim and away from the top surface of the shim.

Description

BRIEF DECSRIPTION OF THE FIGURES

[0051] Further advantages, features and applications of the present disclosure will become apparent from the following description of embodiments and the corresponding figures attached. The foregoing as well as the following detailed description of embodiments of the present disclosure will be better understood when read in conjunction with the appended drawings. It should be understood that the depicted embodiments are not limited to precise arrangements and instrumentalities shown. Unless otherwise indicated, like reference numerals refer to like or corresponding parts in different figures.

[0052] FIG. 1 is a cross-sectional view of a tool according to a first embodiment of the present disclosure with a tool body, a shim, a cutting insert as well as an assembling aid.

[0053] FIG. 2 is a broken away isometric view of the tool body of FIG. 1.

[0054] FIG. 3 is an isometric view of the assembling aid of FIG. 1.

[0055] FIG. 4 is an isometric view of the tool body and the assembling aid of FIGS. 1 to 3.

[0056] FIG. 5 is an isometric view of the tool of FIG. 1.

[0057] FIG. 6 is an isometric view of an alternative embodiment of an assembling aid according to the present disclosure.

[0058] FIG. 7 is a broken away isometric view of a tool according to an embodiment of the present disclosure with the assembling aid of FIG. 6.

[0059] FIG. 8 is a broken away cross-sectional view of a tool according to an embodiment of the present disclosure with a clamp securing the cutting insert.

[0060] FIG. 9 is a broken away cross-sectional view of an alternative embodiment of a tool according to the present disclosure with a screw securing the cutting insert.

[0061] FIG. 10 is a broken away cross-sectional view of an embodiment of a tool according to the present disclosure with a shim, a cutting insert and an assembling aid.

[0062] FIG. 11 is an isometric top view of an embodiment of a kit according to the present disclosure with a shim and the assembling aid of FIG. 3.

[0063] FIG. 12 is a bottom isometric view of the kit of FIG. 11, wherein the shim and the assembling aid are separated.

[0064] FIG. 13 is an isometric view of another embodiment of an assembling aid according to the present disclosure.

[0065] FIG. 14 is an isometric view of another embodiment of an assembling aid according to the present disclosure.

[0066] FIG. 15 is a broken away cross-sectional view of an embodiment of a tool according to the present disclosure with an assembling aid according to FIG. 14.

[0067] FIG. 16 is a broken away isometric view of an embodiment of a tool according to the present disclosure with the assembling aid of FIG. 13.

[0068] FIG. 17 is an isometric view of another embodiment of an assembling aid according to the present disclosure.

[0069] FIG. 18 is an isometric view of another embodiment of an assembling aid according to the present disclosure.

[0070] FIG. 19 is a broken away cross-sectional view of a tool according to the present disclosure with the assembling aid of FIG. 18.

[0071] FIG. 20 is a broken away cross-sectional view of another embodiment of a tool according to the present disclosure.

[0072] FIG. 21 is a broken away isometric view of the tool of FIG. 20.

DETAILED DESCRIPTION

[0073] It is the general concept of the present disclosure to provide a tool 1 allowing a facilitated mounting of a cutting insert 5 at a tool body 2. The cutting insert 5 can be handled with a single hand and the correct positioning of the cutting insert ca be achieved. Furthermore, mounting is enabled even in an upside down position of the insert seat 3 without the risk of the cutting insert 5 falling down.

[0074] According to the present disclosure this is achieved by providing the insert seat 3 with an assembling aid 8.

[0075] In the figures, the tools 1 are turning tools. However, the concept of an assembling aid 8 at an insert seat 3 can be applied to other types of tools, for example boring tools, milling tools or drilling tools. In the figures, the cutting insert 5 is a turning insert.

[0076] According to the example embodiments of the present disclosure shown in the figures, the assembling aid 8 is either U-shaped (see FIGS. 1 to 12), L-shaped (see FIGS. 13 to 16), Z-shaped (see FIGS. 17 to 19) or I-shaped (see FIGS. 20 and 21). In the following those different shapes of an assembling aid 8 as well as the corresponding shapes of the tool body 2 and other parts of the tool 1 will be discussed.

[0077] Generally, an assembling aid 8 having such shapes can be achieved by bent wire (e.g. see FIGS. 6, 13 and 17) or by bent strips of sheet metal (e.g. see FIGS. 3, 14 and 18). In each case, the wire or the strip is made of spring steel in order to provide the required elasticity or resilience of the assembling aid.

[0078] In FIG. 1, a cross-sectional view of a tool 1 is shown, wherein the assembling aid 8 is U-shaped. The assembling aid 8 is in the embodiment shown in FIG. 3 made of a strip of sheet metal. The assembling aid 8 is mounted in the insert seat 3. The assembling aid 8 comprises a clamping section 9 and a mounting section 10. The mounting section 10 in turn comprises a first part 11 and a second part 12. In order to provide an overall U-shape of the assembling aid 8, the clamping section 9 and the first part 11 of the mounting section 10 are bent to form an L-shape, wherein the clamping section 9 and the first part 11 of the mounting section 10 form the legs of the L-shape. Furthermore, the first part 11 of the mounting section 10 and the second part 12 of the mounting section 10 are bent to form an L-shape, wherein the first part 11 and the second part 12 form the legs of the L-shape. Due to the two bent sections, the overall shape of the assembling aid 8 is a U-shape.

[0079] In other words, the clamping section (9) and the mounting section (10) together form a U-shaped element having two legs and an interconnecting member. The clamping section (9) forms one of the legs, the second part (12) forms the other one of the legs, and wherein the first part (11) of the mounting section forms the interconnecting member.

[0080] In FIGS. 2 and 4, the design of the insert seat 3 is shown. In FIG. 2, the tool body 2 without any attached additional components is shown. The insert seat 3 comprises a bottom surface 4 and two side surfaces 13, 14. The two side surfaces 13, 14 form an angle between them for supporting complementary side surfaces 15, 16 of the cutting insert 5. The insert seat 3 further comprises a relief in the corner area 17, which relief is formed between the first side surface 13 and the second side surface 14. The relief at the corner area 17 is provided for accommodating a cutting corner 35 of the cutting insert 5 and for receiving the first section 11 of the mounting section 10 of the assembling aid 8.

[0081] In FIG. 4, the tool of FIG. 2 is shown with the assembling aid 8 received in the insert seat 3. A groove 18 is provided in the bottom surface 4 of the insert seat 3. The groove 18 serves to receive the second part 12 of the mounting section 10 of the assembling aid 8.

[0082] As best understood from FIG. 3, the second part 12 of the mounting section 10 is bent to have a slight curvature such that the second part 12 of the mounting section 10 is convex towards the shim 19, i.e. away from the bottom surface 4 of the insert seat 3. Consequently, when the second part 12 of the mounting section 10 is received in the groove 18 as depicted in FIG. 4, the second part 12 of the mounting section 10 protrudes beyond the groove 18. The material thickness of the second part 12 is at maximum as large as the depth of the groove 18. Once the shim 19 is screwed onto the bottom surface 4 of the insert seat 3 by tightening a screw 20 inserted through a hole in the shim, the second part 12 of the mounting section 10 is elastically deformed by the shim. The second part 12 is clamped between the bottom surface 21 of the shim 19 and the bottom surface 22 of the groove 18.

[0083] When the shim 19 is fixed to the bottom surface 4 of the insert seat 3, and before the cutting insert 5 is positioned in the insert seat 3, the clamping section 9 of the assembling aid 8 is in its so called relaxed state. In the relaxed state a minimum distance between a bottom surface 23 of the clamping section 9 and a top surface 24 of the shim, which in this embodiment is a supporting surface 24 for the cutting insert 5, is smaller than a thickness D of the cutting insert 5. Both the thickness D of the cutting insert 5 and the minimum distance between the surfaces 23 and 24 are measured in a direction perpendicular to the bottom surface 4 of the insert seat. Thus, when inserting the cutting insert 5 into the insert seat 3, the clamping section 9 is elastically deformed or bent in a direction away from the bottom surface 4. The elastic force of the deformed clamping section 9 presses the cutting insert 5 towards the bottom surface 4 of the insert seat 3. Once the cutting insert 5 is placed below the mounting section 9, the cutting insert 5 can no longer fall out of the insert seat 3.

[0084] For enabling insertion of the cutting insert 5 between the clamping section 9 and the top surface 24 of the shim 19, the mounting section 9 is concave towards the bottom surface 4 of the insert seat 3. Due to the concave curvature, the bottom surface 23 of the mounting section 9 has a varying distance to the top surface 24 of the shim 19. In particular, ata tip 25 of the clamping section 9 and in the relaxed state of the clamping section 9, a distance between the bottom surface 23 of the clamping section 9 and the top surface 24 of the shim 19 is larger than the thickness D of the cutting insert 5. Consequently, a tapered space between the top surface 24 of the shim 19 and the bottom surface 23 of the clamping section 9 is formed so that insert the cutting 5 insert can be guided in between the tip 25 and the top surface 24 of the shim 19. Since the minimum distance between the lower surface 23 of the clamping section 9 and the top surface 24 of the shim 19 in the relaxed state of the clamping section 9 is smaller than the thickness D, the cutting insert, when slidingly pushed further into the space between clamping section 9 and the shim 19, elastically deforms or bends the clamping section 9 in a direction away from the bottom surface 4 of the insert seat 3.

[0085] It has been described above with reference to FIGS. 2 and 4 that the mounting section 10 of the assembling aid 8 is placed in a relief, in which also an inactive cutting corner 35 of the cutting insert 5 is received. In order not to interfere with the cutting corner 35 and not to damage the cutting corner 35, the assembling aid 8 itself comprises a relief 26. The relief 26 is provided as a slit in the first part 11 of the mounting section 10. The inactive cutting corner 35 reaches into the relief 26 of the assembling aid 8 when the cutting insert 5 is fixedly mounted in the insert seat 3.

[0086] In the embodiment described with reference to FIGS. 1 to 5 above, the assembling aid 8 has been manufactured from a sheet metal of spring steel. In an alternative embodiment depicted in FIGS. 6 and 7, the assembling aid 8 has been manufactured from bent wire of spring steel. The design and the functionality of the assembling aid 8 shown in FIGS. 6 and 7 corresponds to the assembling aid 8 of FIG. 3. Therefore, the same reference numbers have been used to denote corresponding features of the assembling aid 8 in FIGS. 6 and 7.

[0087] The assembling aid 8 according to the present disclosure only serves to preliminarily hold the cutting insert 5 in the insert seat 3 until the cutting insert 5 is finally mounted in the insert seat 3 of the tool body 2. Consequently, at each insert seat 3 a receptacle for an attachment member for securing the cutting insert 5 in the insert seat 3 is provided. In the embodiments depicted in FIGS. 1 to 7, the receptacle is formed by a threaded hole 36. The threaded hole 36 serves to receive an attachment member. In the embodiment of FIG. 8 the attachment member comprises a clamp 27 with a screw 40. The clamp 27 clamps the cutting insert 5 on the shim 19 in the insert seat 3.

[0088] However, the assembling aid 8 can be used together with other attachment members. In the embodiment according to FIG. 9, the receptacle for the attachment member is provided by a threaded hole 37 in the bottom surface 4 of the insert seat 3. A hollow screw 28 is screwed into the threaded hole 37 in order to secure the shim 19 on the bottom surface 22. The hollow screw 28 has an inner threading 29, wherein an attachment member in form of a mounting screw 30 is screwed into the inner threading of the hollow screw 28 in order to secure the cutting insert 5 in the insert seat 3.

[0089] FIGS. 10 to 12 illustrate a further embodiment of the present disclosure which does not require any additional machining of the insert seat 3. Like in the embodiments described with reference to FIGS. 1 to 9, the assembling aid 8 is clamped between a shim 19 and the bottom surface 4 of the insert seat 3. However, the groove 31 for receiving the second part 12 of the mounting section 10 of the assembling aid 8 is not provided in the bottom surface 4 of the insert seat 3, but is instead provided in the bottom surface 21 of the shim 19. The groove 31 has an open end at a corner portion of the shim for the second part 12 to reach through and connect with the first part 11 of the mounting section 10.

[0090] This arrangement is best be understood with reference to FIGS. 11 and 12 showing a kit 32 according to the present disclosure. The kit 32 comprises the shim 19 and the assembling aid 8. The kit 32 can be used to retrofit existing tool bodies 2 with an assembling aid 8 according to the present disclosure. For the retrofit, no modification of the tool body 2 is needed.

[0091] FIGS. 13 to 16 illustrate further embodiments of an assembling aid 8 having an overall L-shape. In these embodiments of the present disclosure, the clamping sections 9 are shaped and designed as described with reference to FIGS. 3 and 6. However, the mounting sections 10 comprises only the first part and are basically straight without any substantial bend.

[0092] Instead of being clamped between the shim 19 and the bottom surface 4 of the insert seat 3, the mounting sections 10 are received in a recess formed by an elongated hole 33 in the bottom surface 4 of the insert seat 3. The mounting sections 10 are secured in the holes 33 by glue.

[0093] Also the L-shaped assembling aid 8 according to the embodiment of FIGS. 13 and 16 is formed by bent wire of spring steel. The assembling aid 8 according to FIGS. 14 and 15, is made of sheet metal of spring steel.

[0094] FIGS. 17 to 19 illustrate further embodiments of the assembling aid, wherein the assembling aid 8 is Z-shaped. The Z-shape of the assembling aid 8 is provided by first bending the clamping section 9 and the first part 11 of the mounting section 10 about 90° relative each other. Thereby, the clamping section 9 and the first part 11 of the mounting section 10 form an L-shape.

[0095] Furthermore, the first part 11 and the second part 12 of the mounting section 10 are bent relative each other to form an L-shape, too. The second part is bent in the opposite direction to the clamping section 9 so that the overall shape of the assembling aid 8 is Z-shaped.

[0096] Consequently, a recess 34 is provided in the wall of the insert seat 3 in order to be able to mount either of the embodiments of FIGS. 17 and 18 in the insert seat 3. The recess is formed in the corner area 17 between the side walls 13, 14 of the insert seat 3. In the embodiment shown in FIG. 19, the second part 12 of the mounting section 10 of the assembling aid 8 is press-fitted into the recess 34.

[0097] Finally, with reference to FIGS. 20 and 21, an I-shaped embodiment of an assembling aid 8 is illustrated. The assembling aid 8 has a straight overall shape, wherein the clamping section 9 and the mounting section 10 together form the I-shape. The mounting section 10 is screwed to the tool body 2 adjacent to the insert seat 3 by two screws 38. The clamping section 9 has a convex curvature towards the bottom surface 22 of the insert seat 3 in order to provide the same functionality as has been described with reference to the embodiments of the assembling aid according to FIGS. 3, 6, 13, 14, 17 and 18. However, it is apparent from FIG. 21 that in this embodiment the shim 19 and the cutting insert 5 should be selected such that their combined thickness is greater than the depth of the insert seat so that the top surface 6 of the cutting insert 5 projects beyond the upper surface 39 of the tool body 2. Thereby, the assembling aid 8 is able to provide its clamping functionality.

[0098] The disclosure as shown in the above description and in detail in the figures is only an example and is not considered to restrict the scope of protection as defined by the claims. Other embodiments are possible, which combine features, or groups of features, form different embodiments described herein.

[0099] In the claims, the word “comprising” does not exclude other elements or steps and the undefined article “a” does not exclude a plurality. The mere fact that some features have been claimed in different claims does not exclude their combination. Reference numbers in the claims are not considered to restrict the scope of protection.

LIST OF REFRENCE NUMBERS

[0100] 1 tool

[0101] 2 tool body

[0102] 3 insert seat

[0103] 4 bottom surface of the insert seat

[0104] 5 cutting insert

[0105] 6 top surface of the cutting insert

[0106] 7 bottom surface of the cutting insert

[0107] 8 assembling aid

[0108] 9 clamping section

[0109] 10 mounting section

[0110] 11 first part of the mounting section

[0111] 12 second part of the mounting section

[0112] 13 first side surface of the insert seat

[0113] 14 second side surface of the insert seat

[0114] 15, 16 side surfaces of the cutting insert

[0115] 17 corner area

[0116] 18 groove in the bottom surface of the insert seat

[0117] 19 shim

[0118] 20 screw

[0119] 21 bottom surface of the shim

[0120] 22 bottom surface of the groove

[0121] 23 bottom surface of the clamping section

[0122] 24 top surface of the shim

[0123] 25 tip

[0124] 26 relief in the assembling aid

[0125] 27 clamp

[0126] 28 hollow screw

[0127] 29 inner threading

[0128] 30 mounting screw

[0129] 31 groove in the bottom surface of the shim

[0130] 32 kit

[0131] 33 elongated hole

[0132] 34 recess

[0133] 35 cutting corner

[0134] 36 threaded hole

[0135] 37 threaded hole

[0136] 38 screw

[0137] 39 upper surface

[0138] 40 screw