KNEE JOINT ENDOPROSTHESIS SET AND INSTRUMENTS

Abstract

A knee joint endoprosthesis set comprising modular knee joint endoprostheses in different sizes. Each knee joint endoprosthesis comprises a tibial component (2). The femoral component (3) comprises a joint element for articulated cooperation with the tibial component and comprises a shaft (5) for anchoring in the femur. The set comprises shafts in different sizes. In the femoral component (3), the shape of the shafts tapers from a distal end (51), facing toward the joint element, to a proximal free end (52) of the shaft. An oval cross section is provided at the distal end (51), and a round cross section is provided at the proximal free end (52) of the shaft. An ovality defined by the oval cross section increases as the size of the shafts increases. The different sizes are preferably graded according to the ovality. The set permits excellent adaptation to the particular medullary canal by means of the different sizes. By virtue of the size-dependent variation in the ovality, a secure anchoring comparable to that provided by custom-made models can be achieved with a small number of predefined sizes.

Claims

1. A knee joint endoprosthesis set comprising modular knee joint endoprostheses in different sizes, each knee joint endoprosthesis comprising a tibial component for anchoring at a proximal end of the tibia, a femoral component for anchoring at a distal end of the femur, the femoral component comprising a joint element for articulated cooperation with the tibial component and comprising a shaft for anchoring in a medullary canal of the femur, the set comprising shafts in different sizes, wherein, in the femoral component, the shape of the shafts is chosen such that it tapers from a distal end, facing toward the joint element, to a proximal free end of the shaft, and is designed with an oval cross section at the distal end and with a round cross section at the proximal free end of the shaft, wherein an ovality defined by the oval cross section increases as the size of the shafts increases, wherein the different sizes are preferably graded according to the ovality.

2. The knee joint endoprosthesis set as claimed in claim 1, wherein the oval cross section has an ovality of the kind whose major axis lies in the ML direction and whose minor axis lies in the AP direction, wherein preferably a ratio of the long axis to the short axis lies in the range of between 1.1 and 1.4, and further preferably the ovality is elliptical.

3. The knee joint endoprosthesis set as claimed in claim 1, wherein a degree of ovality differs between the shafts of different size, specifically in such a way that the degree of ovality increases as the size of the shafts increases.

4. The knee joint endoprosthesis set as claimed in claim 1, wherein the shafts each have a lateral surface (53) which is designed to bear on an inner wall of the medullary canal.

5. The knee joint endoprosthesis set as claimed in claim 1, wherein the shafts each have a lateral surface which corresponds to a conical transition body between an oval, in particular an elliptical, cross section at one end and a circular cross section at the other end.

6. The knee joint endoprosthesis set as claimed in claim 1, wherein the shafts are curved, preferably weakly curved with a curvature that has a radius of curvature of at least 1000 mm, further preferably in the range of between 1200 mm and 1800 mm, further preferably of between 1400 mm and 1600 mm.

7. The knee joint endoprosthesis set as claimed in claim 1, wherein the curvature of the shafts in the AP direction and ML direction is different, wherein preferably the shafts are more strongly curved in the AP direction, further preferably not curved in the ML direction.

8. The knee joint endoprosthesis set as claimed in claim 1, wherein the shafts are designed as short shafts with a length of less than 7 times an equivalent diameter at the distal shaft end, preferably less than 5 times, further preferably more than 2 times.

9. The knee joint endoprosthesis set as claimed in claim 1, wherein the free end of the shafts has a rounded dome shape, wherein preferably the free end is rounded all the way around.

10. The knee joint endoprosthesis set as claimed in claim 1, wherein adapters are provided which connect the joint element to one of the shafts, wherein adapters are preferably provided in different lengths.

11. The knee joint endoprosthesis set as claimed in claim 10, wherein the adapters can be locked at an adjustable angle, preferably being provided with a double cone and/or multiple teeth.

12. The knee joint endoprosthesis set as claimed in claim 1, wherein shafts for fastening by means of cement and shafts for cementless fastening are provided, wherein the shafts for fastening by means of cement each have a predetermined undersize relative to the corresponding shafts for cementless fastening.

13. The knee joint endoprosthesis set as claimed in claim 12, wherein the shafts for fastening by means of cement have a smooth lateral surface or are provided with preferably a maximum of five furrows, and/or the shafts for cementless fastening have a corrugated lateral surface.

14. The knee joint endoprosthesis set as claimed in claim 1, wherein the sizes of the shafts are preferably graded regularly according to the ML dimension, specifically preferably on the basis of a module dimension.

15. The knee joint endoprosthesis set as claimed in claim 14, wherein the size of the shafts extends approximately in the range of 1 to 2, and the module dimension is preferably chosen such that there are between 8 and 14, further preferably between 10 and 12, different sizes.

16. An instrument kit for implanting a femoral component of a knee joint endoprosthesis from the knee joint endoprosthesis set as claimed in claim 1, wherein the femoral component has a shaft and a joint element, wherein the instrument kit comprises: a tool for forming a cavity, dimensioned to receive the shaft, at the distal end of the medullary canal of a femur, a gauge for producing a seat for the joint element at the distal end of the femur, a depth-measuring device for determining a positioning of the shaft in the cavity created to receive the shaft, and an optional insertion instrument for implanting the femoral component at the distal end of the femur, wherein the depth-measuring device is designed to display a required length of the shaft and/or of an adapter for fastening the shaft to the joint element.

17. The instrument kit as claimed in claim 16, wherein an angle-measuring device is further provided, which is designed to determine a rotation angle of the shaft within the medullary canal, wherein preferably a separate indicator for a rotation direction of the shaft within the medullary canal is provided.

18. The instrument kit as claimed in claim 17, wherein the depth-measuring device and the angle-measuring device are designed as a combined element.

19. The instrument kit as claimed in claim 17, wherein a separate alignment gauge is provided, which can be arranged at the transition between joint element and shaft in order to determine a relative rotation between shaft and joint element.

20. A method for implanting a femoral component of a knee joint endoprosthesis from the knee joint endoprosthesis set as claimed in one claim 1, wherein the femoral component has a shaft and a joint element, the method comprising: preparing a knee joint for the implantation of a knee joint endoprosthesis, forming a cavity at the distal end of the femur for receiving the shaft, producing a seat for the joint element at the distal end of the femur by means of a gauge, determining a positioning of the shaft in the cavity, and inserting the femoral component with its shaft and the joint element, wherein a suitable size of the shaft is selected from the knee joint endoprosthesis set.

21. The method as claimed in claim 20, the method further comprising: selecting a suitable size of the shaft on the basis of the ML dimension, and/or determining a length of an adapter for fastening the shaft to the joint element by measuring a depth of the cavity, and selecting the corresponding adapter, and/or measuring an angular position for determining an angle of rotation of the shaft within the medullary canal, wherein a rotation direction of the shaft within the medullary canal is preferably determined by means of a separate indicator, and/or measuring an angular position for determining an angle of rotation of the shaft within the medullary canal, wherein a rotation direction of the shaft within the medullary canal is preferably determined by means of a separate indicator, preferably by setting a relative angle of rotation between shaft and joint element, in particular by means of the adapter.

Description

[0036] The invention is described below by way of example with reference to advantageous embodiments of the invention and by reference to the drawing, in which:

[0037] FIG. 1 shows a perspective view of a knee joint endoprosthesis in the implanted state on the knee joint;

[0038] FIGS. 2a, b show schematic frontal and lateral views of the femoral component of a knee joint prosthesis according to an illustrative embodiment of the invention;

[0039] FIGS. 3a, b show a frontal and a lateral view of a shaft of the femoral component according to the illustrative embodiment of the invention;

[0040] FIG. 4 shows a cross-sectional view of a proximal shaft end according to a line IV-IV in FIG. 3;

[0041] FIG. 5 shows a cross-sectional view of a distal shaft end according to a line V-V in FIG. 3;

[0042] FIGS. 6a, b show a shaft of the same size for cementless and for cemented implantation, respectively;

[0043] FIG. 7 shows a rasp matching the shafts according to FIG. 6;

[0044] FIGS. 8a, b show perspective views of the shafts according to FIGS. 6a, b;

[0045] FIG. 9 shows an adapter for arrangement between the shaft and joint element of the femoral component;

[0046] FIGS. 10a, b, c show adapters of various lengths combined with shafts of different lengths;

[0047] FIGS. 11a, b show a perspective view of the adapter with a detailed representation;

[0048] FIGS. 12a, b show perspective views of a combined depth-measuring and angle-measuring device;

[0049] FIG. 13 shows a detailed representation of the depth-measuring and angle-measuring device; and

[0050] FIGS. 14a-f show views of different steps for implantation of the knee joint endoprosthesis according to the illustrative embodiment.

[0051] A knee joint endoprosthesis is shown in FIG. 1 in the implanted state on the knee. This is a cutout view and shows a region of the thigh around a knee joint 91. The (upper) proximal end of a tibia 92 and the (lower) distal end 93 of the femur can be seen. The natural knee joint is replaced by a knee joint endoprosthesis which comprises a tibial component 2 and a femoral component 3, which cooperates with the latter in an articulated manner.

[0052] The knee joint endoprosthesis as a whole and its tibial and femoral components 2, 3 have a modular structure. The structure of the femoral component 3 is explained below. The main components of the femoral component 3 are shown in FIG. 2, which shows a frontal view in FIG. 2a and a lateral view in FIG. 2b. The femoral component 3 inserted at the distal end of the femur 93 comprises, as its main components, a joint element 4, a shaft 5 and an adapter 6. The joint element 4 has outwardly directed condyle elements 42 for the articulated interaction with the tibial component 2. The condyle elements 42 are arranged on a box-like main body 41 which, at its proximal end, comprises a coupling piece 43 for connection to the shaft 5.

[0053] The shaft 5 is connected to the joint element 4 via an adapter 6. In the illustrative embodiment shown, it is a pin-like adapter 6, which is provided with a double cone. It is inserted with its distal end into the coupling piece 43 and with its proximal end into a corresponding seat 56 (see FIG. 9) on the shaft 5. The generally cone-shaped shaft 5 is inserted into a medullary canal of the femur 93, which is suitably widened for receiving the shaft 5. The shaft 5 can be held in the medullary canal 93 by an interference fit in the case of cementless implantation or can be secured with cement (not shown). The implantation and fastening of a femoral component of a knee joint prosthesis as such are basically known and therefore do not need to be explained in more detail.

[0054] The shaft 5 is of a modular configuration in different sizes. Examples of different sizes of the shaft 5, 5′ and 5″ are shown in FIGS. 10a, b, c. The shaft 5 according to the invention is shaped in a particular way. FIG. 3a shows the shaft 5 in a frontal view, from which will be seen a straight conical shape with a thicker distal end 51 and a thinner proximal end 52.

[0055] The proximal end 52 is rounded in order to simplify the insertion of the shaft 5 into the medullary canal of the femur 93 and in order to reduce a traumatic effect. A view of the proximal end 52 is shown in FIG. 4. Accordingly, the cross section 54 is circular at the proximal end 52. A view of the distal end 51 is shown as a cross-sectional view in FIG. 5. Accordingly, at the distal end 51, the cross section 55 is oval, in particular elliptical. Here, the shorter axis 55a is in the AP direction, and the longer axis 55b is in the ML direction.

[0056] A lateral surface 53 of the shaft 5 is therefore not conical, but forms a transition surface between an elliptical and a round cross section.

[0057] In a side view from the lateral direction, the shaft 5 is likewise designed with conical tapering, but it is not straight in this plane and is instead provided with a weak curvature, as symbolized by the center line 50 shown in dashed lines in FIG. 4b. A radius of curvature R is thus relatively large, such that there is a weak curvature. In the illustrative embodiment shown, the radius of curvature R is 1500 mm.

[0058] Various alternatives to the design of the shaft 5 are shown in FIG. 6. They relate in particular to a design of the shaft 5 for cementless implantation (see FIG. 6a) and a design of the shaft 5* for cemented implantation (see FIG. 6b). The two shafts 5, 5* differ on the one hand in terms of the design of their lateral surface 53 and on the other hand in terms of their width.

[0059] Reference is now made to FIG. 7, which shows a rasp 13 (or a compressor). This is a tool for creating a cavity for receiving the shaft 5 in the femur 93. When the cavity is created, the medullary channel of the femur 93 is widened to the extent that it is dimensioned to receive the shaft 5. This applies to the dimensions in terms of width and depth and also in terms of the curvature (i.e. the rasp 13 is curved in the same way as the shaft 5). This is done with great precision in order to achieve a precise fit of the shaft 5. In the case of the shaft 5 provided for cementless implantation, this means that the cavity is widened only to the extent that an interference fit for the shaft is obtained. Specifically, this means that the tool used to widen the cavity, such as the rasp 13 shown in FIG. 7, has a somewhat smaller width than the associated shaft 5, namely reduced by an interference fit dimension 57 (symbolized in FIG. 7 by the dashed line on each side of the rasp 13). An example of such an interference fit dimension is 0.2 mm on each side. When the shaft 5 is inserted into the undersized cavity during implantation, this results in an interference fit which ensures secure anchoring even without cement. To increase the fastening security, it is expediently provided that the lateral surface 53 has a corrugation. The corrugation is provided with a multiplicity of grooves 59, specifically 24 grooves in the illustrative embodiment shown, as is indicated in FIG. 8a. This results in a firm fit, both in terms of an initial fastening and also in terms of a long-term stability of the fastening.

[0060] The shaft 5* provided for implantation with cement differs in the design of the lateral surface and in its width. The lateral surface is not provided with a corrugation, but with a small number of furrows 59*. As is shown in FIG. 8b, three furrows are preferably provided, specifically distributed equidistantly on the circumference of the lateral surface 53 with an angular spacing of 120°. As regards the width, the shaft 5* provided for implantation with cement is reduced by an undersize 58 at least in the region of the lateral surface 53. The undersize 58 here stands for the thickness of a cement jacket with which the shaft 5* is to be anchored in the medullary canal of the femur 93. As an example, FIG. 6b shows a thickness of the cement jacket of 1 mm, corresponding to a distance between the dashed and the dot-and-dash line. Furthermore, fastening by means of an interference fit is not provided for the shaft 5*, such that it is further reduced in terms of its width by the interference fit dimension 57. This reduction affords the advantage that one and the same rasp 13 can be used to create the required cavity, regardless of whether a shaft for cemented implantation 5* or a shaft for cementless implantation 5 is finally used. Thus, a uniform rasp can be used for each shaft size of the set, regardless of the type of fastening.

[0061] The shaft 5 is arranged on the joint element 4 by means of the adapter 6. The adapter 6 is designed as a double cone with a proximal cone 61 and a distal cone 62, which are connected in one piece via an incised region 60. The cone 61 is to be used for a cone connection in a corresponding seat 56 at the distal end of the shaft, and accordingly the distal cone 62 is to be inserted into a corresponding seat of a cone connection on the coupling piece 43 of the joint element. The adapter permits a largely free angle adjustability between shaft 5 and joint element 4, and, by plugging the cone connections together by means of adapter 6, this angular position is locked. Furthermore, a locking screw 65 is optionally provided, which secures the adapter 6 at the shaft side. Correspondingly, a securing means (not shown) can be provided at the joint side. A view of the angular variability between shaft 5 and joint element 4 by means of adapter 6 is shown in FIG. 11a. As is symbolized by the double arrow, the angular position of the shaft 5 can be changed freely. The transition between the shaft 5 in front of the adapter 6 can be seen in a detailed view in FIG. 11b, where an angle marking 85 is placed on the shaft 5 for visualizing an angular position.

[0062] The shafts 5 are available in different sizes with different lengths. Thus, there are shafts of normal length, as shown in FIG. 10b, short shafts 5′, as shown in FIG. 10a, and long shafts 5″, as shown in FIG. 10c. For example, the short shafts can be 30 mm shorter and the long shafts 30 mm longer than the shaft 5 of normal length. The adapters 6 are expediently also available in different lengths, the length of the adapters varying by a smaller amount than the length of the shafts 5. For example, a short adapter 6′ can be 5 or 10 mm shorter than a normal-length adapter 6, or a long adapter 6″ can be 5 or 10 mm longer than a normal adapter 6. Thus, by using a suitable adapter, fine adjustment of the length can be achieved, in addition to the already described function of the angle adjustability and locking.

[0063] FIG. 12 shows a combined depth-measuring device 7 and angle-measuring device 8. It comprises an approximately trapezoidal base plate 70 with a central opening 74. A shaft of an implantation instrument, in particular a shaft 14 of the rasp 13, or of a drill can be inserted through this opening 74. This shaft is provided with markings 75 at a defined location. The depth-measuring device 7 has a half-shell-like attachment 72, which borders the opening 74 on one half. A depth marking 73 is arranged on an upper side of the attachment 72. An angled contact surface is formed on a rear side 77 of the base plate 70. During the implantation, this contact surface is placed on the shaft 14 of the rasp 13 inserted in the cavity created in the femur 93 and is brought to bear against an end face at the distal end of the femur 93. The base plate 70 thus adopts a defined position relative to the femur 93. The depth of the rasp 13 in the cavity in the femur 93 can then be read off by means of the marking 75 on the shaft 14 of the rasp 13, based on the depth marking 73 on the depth-measuring device 7.

[0064] The angle-measuring device is constructed accordingly.

[0065] It uses the same base plate 70. An angle scale 80 is also provided. It is also arranged bordering the opening 74, specifically at the top end thereof. Furthermore, an indicator 82 is provided, which can be designed as a punched opening. This characterizes the direction of a rotation, namely either toward the indicator 42 or away from it (as a replacement for perspective-dependent and therefore confusing left/right rotation indications). The angle scale 82 works together with a marking reference 81 on the shaft 14 (see FIG. 13). Here, advantage is taken of the fact that the rasp 13 is curved in the same way as the shaft 5. Thus, the shaft 5 will align in the cavity created by the rasp 13 in the same way as the rasp 13 itself. Thus, the rasp 13 can be used as a kind of trial implant. However, it is equally possible for an independent trial implant to be provided. By means of the angle scale 80, the angular position of the rasp 13 in the cavity in the femur 93 can now be determined on the basis of the marking 81 on the shaft and the indicator 82. With the information thus obtained concerning depth and angle position, the shaft 5 can be mounted in the correct angular position on the joint element 4 and the prosthesis can be inserted into the cavity created with the correct depth in the femur 93.

[0066] The individual steps in the implantation are shown in FIG. 14. In a first step 14a, an access route to the medullary canal in the femur 93 is opened by means of an awl or a drill 11 and initially drilled out. By means of the rasp 13, the medullary canal is widened, and the cavity for receiving the shaft 5 is thus created. To set a defined depth, a stop plate 12 is expediently provided, which is placed onto the shaft 14 of the rasp 13 (see

[0067] FIG. 14b). In conjunction with a corresponding thickening 15 on the shaft 14 of the rasp 13, it can thus be ensured that the cavity is not widened beyond a certain depth. The medullary canal is then gradually widened in the manner known per se, until cortical contact is reached in the medullary canal. Rasps 13 of different lengths are advantageously made available; thus, if the fit with the smallest rasp is not sufficiently firm, a rasp of the same size (width) but of greater length can be selected in order thereby to establish safe cortical contact in the medullary canal. Such rasps of the same width (size) but of different lengths are shown as rasp 13′ and rasp 13″ in FIG. 14c.

[0068] Gauges can then be applied in a manner known per se, one of which is shown by way of example as gauge 16 in FIG. 14d. The necessary cuts are then made at the distal end of the femur in a manner likewise known per se. In order finally to determine the required adapter length, the depth-measuring device 7 is used. It is placed onto the shaft 14, and the depth is measured in the manner described above. Depending on the depth, an adapter 6 of suitable length can thus be selected. This permits fine adjustment of the depth. Furthermore, an angular position of the cavity and thus of the shaft 5 to be fastened in the femur 93 can be determined in the manner described. By means of an alignment gauge 88, which is temporarily arranged at the transition between the shaft and the joint element of the femoral component 3 (a separate trial prosthesis is preferably used here), a rotation angle between the shaft 5 and the joint element 4 is set (see FIG. 14e). Finally, this angle is also used to place the shaft 5 properly onto the adapter 6 and secure it using the cone connection. The femoral component 3 with joint element 4 and shaft 5 is thus correctly set in terms of length and (rotation) angle. By means of a (symbolically indicated) insertion tool 18, it can then be implanted at the prepared site at the distal end of the femur 93 (see FIG. 14f).