LIQUID DISPENSER
20220017346 · 2022-01-20
Inventors
- Jean-Baptiste TANCHETTE (Messery, FR)
- Catherine-Alix DRZEWIECKI (Jongny, CH)
- Vincent LOISEL (Thollon les Memises, FR)
Cpc classification
B67D3/02
PERFORMING OPERATIONS; TRANSPORTING
B67D3/043
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0412
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0004
PERFORMING OPERATIONS; TRANSPORTING
B67D3/0029
PERFORMING OPERATIONS; TRANSPORTING
B67D3/044
PERFORMING OPERATIONS; TRANSPORTING
International classification
B67D1/00
PERFORMING OPERATIONS; TRANSPORTING
B67D1/04
PERFORMING OPERATIONS; TRANSPORTING
B67D3/00
PERFORMING OPERATIONS; TRANSPORTING
B67D3/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
System for dispensing a liquid to a user, comprising: a container, a liquid, a dispenser, arranged to receive and hold the container in a dispensing position, and comprising a control unit user, a valve connected to the container, and connected to the control unit to selectively release or stop a flow of the liquid out of the container, characterized in that: upon releasing at least a part of the liquid, the container is deformable, the valve releasing a flow of the liquid out of the container, and upon releasing at least another part of the liquid, the valve releases a flow of liquid out of the container, and allows a flow of gas into the container.
Claims
1. System for dispensing a liquid to a user, comprising: a container having a reference container volume, a liquid, in the container, said liquid being in an amount of up to a liquid reference volume, the liquid reference volume being preferably of from 80% to 99% of the container reference volume, a dispenser, arranged to receive and hold the container in a dispensing position, and comprising a control unit to be actuated by the user, a valve connected to the container, and connected to the control unit to selectively release or stop a flow of the liquid out of the container, characterized in that: upon releasing at least a part of the liquid, the container is deformable, the valve releasing a flow of the liquid out of the container when the control unit is actuated by the user, and upon releasing at least another part of the liquid, the valve releases a flow of liquid out of the container, and allows a flow of gas into the container when the control unit is actuated by the user.
2. The system according to claim 1, wherein: during a first dispensing phase, the container is deformable so that the valve only releases a flow of liquid out of the container when the control unit is actuated by the user; during a second dispensing phase, the container the valve releases a flow of liquid out of the container, and allows a flow of gas into the container when the control unit is actuated by the user.
3. The system according to claim 1, wherein the container comprises a wall comprising a bottom portion, a side portion, and a shoulder portion, and a neck provided on the shoulder portion opposite to the bottom portion, wherein the side portion comprises a straight part.
4. The system according to claim 3, wherein the bottom portion and/or the shoulder portion present a hemispherical shape, and wherein the side portion is cylindrical, preferably a circular cylinder.
5. The system according to claim 1, wherein the container wall is free of ridge, rib, or groove.
6. The system according to claim 1, wherein the valve is arranged to allow a flow of out of the container: of from 0.020 L/s to less than 0.028 L/s or from 0.028 L/s to 0.150 L/s, preferably from 0.042 L/s to 0.083 L/s, as an average for fully draining the liquid out of the container, and preferably: of from 0.030 L/s to less than 0.042 L/s or from 0.042 L/s to 0.150 L/s, preferably from 0.050 L/s to less than 0.060 L/s or from 0.060 L/s to 0.150 L/s as an average when the valve allows only a flow of liquid out of the container, and/or of from 0.020 L/s to less than 0.028 L/s or from 0.028 L/s to 0.083 L/s, preferably from 0.028 L/s to 0.050 L/s as an average when the valve allows a flow of liquid out of the container and a flow of air into the container.
7. The system according to claim 1, wherein the container is made of polyethylene terephthalate (PET), preferably at least partly recycled.
8. The system according to claim 1, wherein the container has a ratio between the its weight and its reference volume of from 5.27 g/L to 9.33 g/L, preferably of from 5.27 g/L to 7.33 g/L, preferably from 5.80 g/L to 7.00 g/L.
9. The system according to claim 1, wherein the container reference volume is of at least 3.0 L, preferably at least 4.0 L, preferably at least 5.0 L, and preferably of at most 22.0 L, preferably at most 11.0 L.
10. The system according to claim 1, wherein the container, when filled with the liquid reference volume and sealed presents at top load resistance of at least 10 daN for at least 5 mm deformation and/or a lateral load resistance of at least 5 daN for at least 2.5 mm deformation.
11. The system according to claim 1, wherein when the liquid volume is comprised in a range of an air entry threshold to 100% of the liquid reference volume, the valve is arranged to only release, in a first dispensing phase, a flow of liquid out of the container when the control unit is actuated by the user; and when the liquid volume is comprised in a range of from 0% to an air entry threshold of the liquid reference volume, the valve is arranged to release, in a second dispensing phase, a flow of liquid out of the container, and to allow a flow of gas into the container when the control unit is actuated by the user, wherein the air entry threshold is comprised between 5% and 66%, preferably from 10% to 50%, preferably from 20% to 40% of the liquid reference volume.
12. The system according to claim 1, wherein: the container comprises a wall comprising a bottom portion, a side portion, and a shoulder portion, and a neck provided on the shoulder portion opposite to the bottom portion, the dispenser comprises a receiving portion arranged to mate with the shoulder portion so as to stably receive and hold the container in a dispensing position, and wherein the bottom portion has a similar shape than the shoulder portion so that the receiving portion can stably receive and hold the container in an upright position.
13. The system according to claim 1, further comprising an electronic control unit, arranged to display or send at least one information or instruction message to the user or to treatment entity.
14. The system according to claim 13, further comprising a liquid content measurement unit.
15. The system according to claim 13, comprising: a clock connected to the electronic unit, a container presence sensor, and wherein the message is a reminder to change the container, or an order for a new filled container, when a period of time, started when the container presence sensor has changed of state to detect installation of a container, is exceeding a freshness time threshold.
16. The system according to claim 13, wherein the message is a reminder to change the container, when a second period of time, started when the container weight has been measured below the weight threshold, is exceeding a gas in container time threshold.
17. The system according to claim 13, comprising at least one container kind recognition sensor, and wherein the electronic control unit is arranged to inhibit the sending of any message, if the container kind recognition sensor fails to recognize an authorized kind of container.
18. Container for the system according to claim 1.
19. Dispenser for the system according to claim 1.
20. Method for dispensing a liquid with a system according to claim 1, comprising the steps of: providing a sealed container having a container reference volume and filled with a liquid at a liquid reference volume being from 80% to 99% of the container reference volume, breaking the seal of the container, connecting a valve to the container, coupling the container equipped with the valve to a dispenser, so as to connect the valve to a control unit of the dispenser.
21. Method according to claim 20, further comprising the steps of: actuating the control unit so as to selectively release or stop a flow of the liquid out of the container, and upon releasing at least a part of the liquid, deforming the container, so that the valve releases a flow of the liquid out of the container when the control unit is actuated by the user, and upon releasing at least another part of the liquid, the valve releases a flow of liquid out of the container, and allows a flow of gas into the container when the control unit is actuated by the user.
Description
[0094] Other features and advantages of the present invention will appear more clearly from the following detailed description of particular non-limitative examples of the invention, illustrated by the appended drawings where:
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[0108] Liquids
[0109] The liquid, comprised in the container, and to be released out of the container is preferably a drinkable, potable, liquid. Examples of such liquids include waters and beverages.
[0110] Examples of waters include tap water, purified and/or sterilized waters, such as distillated waters, well waters, spring waters, and mineral waters. The waters can be supplemented with some additives such as salts, minerals, electrolytes. The waters can be supplemented with some functional additives such as vitamins. The waters can be acidic, neutral or alkaline waters. The waters can be still waters or sparkling waters, for example carbonated, for example naturally carbonated, artificially carbonated or partially naturally carbonated.
[0111] Examples of beverages include alcoholic or non-alcoholic beverages, flavoured waters, aquadrinks, optionally flavoured milks, for example milks from animal origin such as cow milk or vegetal substitutes such as soy milk, almond milk, cashew milk, oat milk, rice milk, coconut milk, fermented beverages such as drinking yogurts or vegetal substitutes, kefirs, kombuchas, infused beverages, ready to use coffees, ready to use teas, ready to use creamers, fruit juices or nectars, carbonated soft drinks such as colas or sodas. The non-alcoholic beverages can for example comprise sugar, sweeteners and/or fruit or vegetable or their extracts.
[0112] Container Material and Structural Features
[0113] Examples of plastic materials suitable for the container include recyclable polyesters, such as PolyEthylene Terephtalate (PET), PolyTrimethylene Terephtalate (PTT), PolyEthylene 2,5-Furandicarboxylate (PEF), PolyTrimethylene 2,5-Furandicarboxylate (PTF). PET and rPET are for example available in various grades or compositions, for example packaging grades or compositions, for example bottles grades or compositions. PET is especially appropriate for waters. Waters are very sensitive to taste modification, and PET has been found not to alter the waters' taste over storage periods of at least 3 months, preferably at least 6 months, preferably at least 12 months, preferably at least 24 months.
[0114] The plastic material is preferably recyclable, for example by a mechanical route, a chemical route and/or a microbiological route. PET is recyclable by such routes. The plastic material is preferably at least partly recycled. The plastic material can for example be a 100% recycled material, or comprise an amount of R % by weight of recycled material and an amount of 100-R % of a virgin material, preferably of the same material as the recycled material, wherein R can be of at least 10% or at least 20% or at least 30% or at least 40% or at least 50% or at least 60% or at least 70%, or at least 80%, or at least 90%. The PET can for example be a 100% recycled PET (rPET), or comprise an amount of R % by weight of rPET and an amount of 100-R % of a virgin PET, wherein R can be of at least 10% or at least 20% or at least 30% or at least 40% or at least 50% or at least 60% or at least 70%, or at least 80%, or at least 90%.
[0115] The recycling is preferably a post-consumer (PC) recycling, where the container is recycled from waste streams after use by a consumer and disposal by a user or consumer. The rPET can be a PC rPET. The recycling typically involves sorting waste streams, to recover a stream of the selected material, and processing the stream with steps such as refining, washing and/or grinding. For example, PET can be sorted from waste streams, and then processed according to various routes. The mechanical route involves refining, washing and/or grinding to recover a rPET polymer. The recovered rPET polymer can be subjected to a solid state polymerization to re-increase its molecular weight, for example to re-increase its Intrinsic Viscosity (IV). The chemical route involves depolymerizing to recover monomers. The monomers can be re-polymerized to obtain a recycled fresh polymer. For example, PET or rPET can be depolymerized by hydrolysis, methanolysis, glycloysis, ammonolysis or aminolysis to obtain recycled terephthalic acid or a diester thereof and recycled monoethylene glycol. The recycled terephthalic acid or diester and/or the recycled monoethylene glycol can be repolymerized, optionally with adding some virgin terephthalic acid or diester and/or the monoethylene glycol. Similarly, the microbiological route involves treating the stream of material by micro-organisms to obtain de-polymerized oligomers or monomers, and then repolymerizing said monomers or oligomers, optionally with adding some virgin monomers or oligomers.
[0116] The container can be formed from the plastic material by a molding process, such as a blow molding process, for example an Extrusion Blow Molding process or an Injection Blow Molding process, for example an Injection Stretch Blow Molding process. Injection (Stretch) Blow Molding processes are especially suitable for PET materials. They involve forming a PET preform by injection, heating the preform, placing the preform in a mold, and blowing a gaz, usually air, in the heated preform to blow the material in the mold and conform the material with the mold. Upon blowing the PET stretches, becomes thinner, and gets resistance by strain hardening and/or strain induced crystallization phenomenon(s). Such processes are well known. Equipments and materials, virgin or recycled, are commercially available.
[0117] The preform can be a monolayer preform, to obtain a monolayer container. For example, the preform is a monolayer PET. For example, the container can be a monolayer PET container. The preform can be multilayer preform, to obtain multilayer container. For example, the preform can have a layer of virgin PET and a layer of rPET, preferably as an external at least partial layer. For example, the container can have a layer of virgin PET and a layer of rPET, preferably as an external at least partial layer.
[0118] The container has a reference volume, defined as the maximum volume when the container is not deformed. This is the state shown on
[0119] The container reference volume can be of at least 3.0 L, preferably at least 4.0 L, preferably at least 5.0 L. The container can have a reference volume of at most 22.0 L, preferably at most 11.0 L. The container can have a reference volume of from 3.0 to 4.4 L or from 4.0 to 5.5 L, or from 5.0 to 6.6 L, or from 6.0 to 7.7 L, or from 7.0 to 8.8 L, or from 8.0 to 9.9 L, or from 9.0 L to 10.0 L. For example, the container shown on the figures has reference volume of from 4.9 L to 5.2 L.
[0120] The container is typically filled with a reference volume of the liquid, and sealed. The liquid reference volume is the maximum amount of liquid comprised in the container, before release. The liquid reference volume is typically slightly lower than the container reference volume, as the filled and closed container typically presents a head space (part or the container that is not filled). The head space is preferably of from 0% to 10% of the liquid reference volume, for example from 1% to 10% or from 1% to 5%. The liquid reference volume can be of from of at least 3.0 L, preferably at least 4.0 L, preferably at least 5.0 L. The liquid reference volume can be of at most 20.0 L, preferably at most 10.0 L. The liquid reference volume can be of from 3.0 to 4.0 L or from 4.0 to 5.0 L, or from 5.0 to 6.0 L, or from 6.0 to 7.0 L, or from 7.0 to 8.0 L, or from 8.0 to 9.0 L, or from 9.0 L to 10.0 L, or from 10.0 to 15.0 L, or from 15.0 to 20.0 L. For example, the liquid reference volume can be of from 4.9 L to 5.1 L.
[0121] The filled container, before use, is typically sealed by a closure. The closure can be any type of closure, for example a cap or a flexible lid. The closure can be for example a threaded cap or a snap cap. The container can be opened by removing the closure or by at least partially piercing the closure.
[0122] The container is a thin wall container, having a body and an opening, for example a neck. The body can have a wall comprising a bottom portion, a side portion, and a shoulder portion. The opening can be a neck provided on the shoulder portion opposite to the bottom portion. To allow the deformation, and to allow plastic saving, the body has a low average thickness on at least a portion, preferably at least a portion representing at least 50% of length or surface of the body, preferably at least 80%, preferably all the body. The bottom and/or the shoulder can present higher average thicknesses, up to 100% more than the average thickness of the rest of the body. The average thickness of the body can be for example of from 30 μm to 200 μm, preferably from 50 μm to 150 μm, for example from 50 μm to 75 μm or from 75 μm to 100 μm or from 100 μm to 125 μm or from 125 μm to 150 μm.
[0123] The thickness of the blown container can be managed by adapting, for a given container reference volume, the preform, in particular its shape and wall thickness, and by adapting the stretching parameters. It is mentioned that the geometry of the preform, such as its length, its diameter, and its bottom shape, determine, together with the neck, the weight of the preform and thus the weight of the container. The stretching can be described by the following parameters: [0124] Axial Stretch ratio (ratio between length of container under neck and the length of the preform under neck) [0125] Hoop Stretch ratio (ratio between the diameter of container and the diameter of the preform, at half length) [0126] Planar Stretch ratio: Axial Stretch Ratio X Hoop Stretch Ratio.
[0127] The planar stretch ratio can be for example of from 12.0 to 27.0, preferably from 15.0 to 20.0. The axial stretch ratio can be for example of from 3.0 to 4.5, preferably from 3.3 to 4.0. The hoop stretch ratio can be for example of from 4.0 to 6.0, preferably from 4.5 to 5.5.
[0128] The container can present a packaging efficacy, determined as ratio between the container weight and the liquid reference volume, of from 5.27 g/L to 9.33 g/L, preferably of from 5.27 g/L to 7.33 g/L, preferably from 5.80 g/L to 7.00 g/L.
[0129] The container can present a surface density, determined as the ratio between the surface of the body and the container weight, of from 100 to 200 g/m.sup.2.
[0130] Such extra light containers require less raw material, are cheap, and present an increased capacity to collapse during the dispensing of fluid.
[0131] Advantageously, the container when filled with the liquid reference volume and sealed presents a top load resistance of at least 10 daN for at least 5 mm deformation and/or a lateral load resistance of at least 5 daN for at least 2.5 mm deformation.
[0132] Referring now to the geometry of the container 10, it is provided with a bottom portion 11, a side portion 12, a shoulder portion 13, and a neck portion 14.
[0133] The neck portion 14 is designed to receive a closure, and in the present case of
[0134] The side portion 12 comprises a straight portion, that is to say that the side portion presents a cylindrical shape, and preferably a circular cylindrical shape. The thickness of the side portion 12 is sufficiently low to allow the deformation. For example for a PET container, the average thickness of the side portion can be of from 30 μm to 200 μm, preferably from 50 μm to 150 μm, for example from 50 μm to 75 μm or from 75 μm to 100 pm or from 100 μm to 125 μm or from 125 μm to 150 μm. Also, the side portion is free of ridge, edge, groove, or rib. As will be detailed hereunder, such a thin and smooth side portion 12 is easily deformable.
[0135] Referring to the bottom portion 11, it presents a hemispheric shape, and its thickness can be, for example for a PET container, of from 105 μm to 275 μm, preferably from 125 μm to 225 μm, for example for example from 125 μm to 150 μm or from 150 μm to 175 μm or from 175 μm to 200 μm or from 200 μm to 225 μm. Also, the bottom portion 11 is free of ridge, edge, groove, or rib. As will be detailed hereunder, such a thin and smooth bottom portion 11 is easily deformable.
[0136] Referring to the shoulder portion 13, it presents a hemispheric shape, and its thickness can be, for example for a PET container, of from 105 μm to 275 μm, preferably from 125 μm to 225 μm, for example for example from 125 μm to 150 μm or from 150 μm to 175 μm or from 175 μm to 200 μm or from 200 μm to 225 μm. Also, the shoulder portion 13 is free of ridge, edge, groove, or rib. As will be detailed hereunder, such a thin and smooth shoulder portion 13 is easily deformable.
[0137] Advantageously, the bottom portion 11 and shoulder portion 13 present similar shape, and preferably, the bottom portion 11 and shoulder portion 13 present the same hemispheric shape. Consequently, when considering that the side portion 12 is a circular cylinder, the container 10 is symmetrical (except for the neck portion 14), and can be received equally in an upright or upside-down position in a device having a hemispherical counterpart. In addition, such a shape provides an easier process of manufacturing, as being close to the natural shape upon blowing before, with low constrains upon conforming with the mold, during a blow molding process.
[0138] Dispenser and Dispensing
[0139]
[0140] The dispenser 30 also comprises a control unit 32 notably comprising a shaft 33 and a lever 34 for manual actuation of dispensing by a user, as will be explained hereunder. The bottom part of the receiving portion 31 presents a recess 37, where the shaft 33 can access. Despite being not shown, the control unit 32 also comprises elastic means for automatic positioning of the lever 34 into the rest position shown on
[0141] The dispenser main components, such as the receiving portion 31, casings or housings, can be made of various materials such as plastics. They might comprise some decorative parts made of another material, such as wood, metals, stones, different plastics or plastic with different colors or surfaces. In an embodiment, not shown, the dispenser comprise means to anchor or stabilize it on a support. In an embodiment the dispenser comprise a counterweight element, for example in metal, stone, sand or liquid, to stabilize it versus the weight of the filled, typically high, container.
[0142] In some embodiments, the dispenser might also comprise an electronic unit 35, to measure a content of liquid into the container 10, a screen 36 to send or display information to the user, a communication unit, to provide exchange of data between a remote server (via radio waves, internet, . . . ) or to a portable device, such as a smartphone or watch of the user.
[0143]
[0144] As already explained, the dispenser 30 is arranged to receive and hold the container 10 of
[0145] In particular, the dispenser 30 comprises a receiving portion 31, having an hemispheric shape similar to that of the bottom portion 11 and shoulder portion 13 of the container 10. Consequently, the container 10 might be received and held into an upright position by the dispenser, as shown
[0146] The valve 20 is designed to be coupled to the container 10 via its neck portion 14. Basically, the valve 20 comprises a valve housing 21, which receives a flexible member being an elastic cup 22 in the present embodiment. The valve housing 21 has an outlet or a side window 21A through which the elastic cup can be accessed, a first end designed to mate with the neck portion 14, for example by a screw filet, and comprising a wall with two holes: an second inlet 23B and a first inlet 23A, having functions explained hereunder. The valve structure is shown and discussed in detail in
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[0149] Consequently, and as shown on
[0150] Reverting to the container 10, and as explained above, one of its characteristics is its thin thickness. Consequently, the container 10 can easily deform when some liquid 40 is released out of the container 10. In addition, the valve inlets 23A and 23B are designed so that during the dispensing phase shown on
[0151] Such dispensing phase, with no or very limited entry of air into the container 10, minimizes any risk that the liquid 40 be polluted or contaminated with any external component. Therefore, the freshness and storage life time are longer compared to the case if some external air would be allowed to enter the container 10 since the beginning of dispense of liquid 40.
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[0153] However, at a given deformation of the container 10, the latter cannot further deform enough to fully compensate a loss of liquid 40 during a dispensing phase. This situation is shown on
[0156] In summary, there is: [0157] a first dispensing phase during which a volume of liquid 40 can be drained out of the container 10 with no or very limited entry of air: the container 10 deforms to fully compensate the loss of liquid 40 (
[0159] Finally, as shown
[0160] As briefly stated above, the dispenser 30 might also comprise an electronic unit 35, and in particular a liquid content measurement unit which might be a weighting unit to measure a content of liquid 40 into the container 10.
[0161] Indeed, a scale is provided for example in the bottom part of dispenser 30, so that it can weight the dispenser 30 alone or not, and the container 10 when installed, so that the tare might be deducted. When the container 10 is installed, the liquid content measurement unit can follow accurately the dispensing of liquid, and several possibilities are then offered: [0162] the electronic unit 35 can store an history of use, with all the dispensing phases for one container, the initial weight, the final weight, [0163] the electronic unit 35 can determine the amount of liquid dispensed per dispensing phase (size of cup 50, full, half filled), the frequency of use, the period of time between two dispensing phases.
[0164] All the above data can be computed to follow up the container use, the user habits.
[0165] If the dispenser 30 is equipped with a screen 36 or display, the electronic unit 35 can send messages to the user, in relation to its use, and also to the status of the container 10. Indeed, if a freshness time or recommended liquid consumption expiration threshold is exceeded since installation of a container 10, the user is informed that it is wise to change the container 10. In addition, if a gas in container time or recommended liquid consumption expiration threshold, counted from a given weight (air/gas entry threshold typically) or a from flow rates, the user is informed that it is wise to change the container 10. Finally, when the weight of container 10 is approaching zero, the user might also be invited to place an order to purchase a new container 10, and/or to stop the consumption of the current container.
[0166] In summary, there might be two distinct freshness times: one first is counted from the very beginning of installation of container, and one other might be counted only when air is allowed to enter into the container. Typically, the second freshness time is shorter, as some air has entered the container.
[0167] In addition, the dispenser might also comprise a communication unit, to provide exchange of data between a remote server (via radio waves, internet, . . . ) or to a portable device, such as a smartphone or watch of the user. Consequently, automatic orders can be sent to a remote server when the container 10 is almost empty, or reminders might be sent to the telephone of the user.
[0168] Also, the dispenser 30 might be equipped with a container presence sensor, or a container kind recognition sensor, which can detect the presence of the container or even the kind of container, to then authorize the dispensing of liquid 40, or allow provision of any of the above functions (use follow up, messages to the user, communication to remote sever or apparatus . . . ).
[0169]
[0170]
[0171]
[0172] As shown in
[0173] The container 10 is made of a material with the ability to change shape or at least partly collapse when the water 40 is discharged by opening the valve 20, whereby water 40 flows out as a water flow WF by means of gravity while air as an air flow AF is let in to the container 10, see
[0174] The flexible member 22 is configured to seal against the inside of the valve housing 21 when assembled therein and to abut against an inner seat of the valve housing around the inside or inner rim of its opening 21A. The flexible member 22 is therefore partly exposed with a part through the fenestrated valve housing 21. This flexible member part is accessible from the outside of the valve housing 21. The valve 20 is adapted to be opened by applying an external pressure P onto the exposed flexible member part 21 as shown in
[0175] As shown
[0176] The above effect might be achieved by the following features of the valve 20 and/or further improved by the following features of the valve. In the valve 20 according to any of the above aspects/embodiments, the second water inlet 23B is configured as a first free orifice of the external hollow channel 28 protruding axially from the first valve-housing end. This external hollow channel 28 is formed by an external hollow protrusion 29 extending outwards away from the valve housing end similar to a chimney ending in the second water inlet 23B at a distance H from the first valve-housing end. This outer distance H is measured along/in parallel with the centre axis longitudinal axis of the valve housing 21. The external hollow channel 28 is provided with a second orifice 23B2 at the other end opposite its free end with its outer inlet 23B. By providing the external hollow protrusion 29 and its inner channel 28 with the first outer orifice or water inlet 23B at this distance H or length extending in a direction being substantially perpendicular or perpendicular to this first valve housing end adapted to be in liquid communication with the water content of the container, this enables water 40 to flow from the second water inlet 23B through the external hollow protrusion 29 (firstly through its free orifice/inlet 23B and further through the inner channel 28 and out of the second orifice 23B2) into the valve housing 21 and its inner passageway and past the flexible member 22 and out of the at least one outlet 21A via the inner passageway and the flexible member 22 when the flexible member is in a flexed shape, this being shown in
[0177] The valve 20 according to the invention might be configured to optimise the water flow by increasing or decreasing its first/outer height or length H of the through hole of its second inner channel 28. It is possible to further improve this optimisation by increasing or decreasing the corresponding second/inner height or length h of the through hole of the second inner channel 28. This optimisation of the two separate heights/lengths h, H and inner endings of the first and second inner channels 27 and 28 separately or in relation to each other enables further improvement of the effect of the air flow and control of the air flow AF, i.e. the letting in of air AF into the container 10 is easier, quicker, smoother, i.e. with no or much less or much smaller air bubbles incurring no or almost no vibrations, making the dispensing much quieter, even silent/noiseless, and more reliably achieved when exchanging water 40 in the container with air during dispense/discharge.
[0178] One optimisation and design of the valve 20 concern that the inner channel 27 and its outer inlet 23A is placed closer to the outlet 21A or below the outer inlet 23B of the outer or upper channel 28, i.e. the outer inlet 23A and outer inlet 23B are preferably not in level or flush with each other or end at the same height in the vertical direction relative the valve housing 21. This is visualised for the lower or first water inlet 23A at its level Δ.sub.1 relative the upper or second water inlet 23B at its level Δ.sub.2 on
[0179] This design of the valve 20 enables starting to let in any air flow AF as late as possible in the dispensing process to minimise the amount of air let into the container 10 and also the time of airing and adding of oxygen/oxygenation into the water 40.
[0180] Any air flow AF follows the path or “line of least resistance” meaning that the second inlet 23B is the most favourable “way” for incoming air as it is placed “higher up” at its level Δ2 with a shorter pillar or “roof” of water 40 to “penetrate” compared to the one above the level Δ1 of the first inlet 23A.
[0181] This layout of the valve 20 means that air flow AF is starting being “sucked in” when the pressure or negative pressure inside the container 10 has reached a sufficient or certain level or value below the outer pressure or the pressure outside the container.
EXAMPLES
Example 1
[0182] A rPET container of 5.0 L of water (reference volume) is implemented.
[0183] The container is prepared by Injection Stretch Blow Molding the preform represented on
TABLE-US-00001 TABLE 1.1 Material and weight (Preform weight) 32 g rPET Weight under Neck (g) 27.49 Preform body external diameter (mm) 31.32 Preform body internal diameter (mm) 26 Preform body thickness (mm) 2.66 Preform length under neck (mm) 92 Container diameter (mm) 157.0 Container length under neck (mm) 322.5 Shoulder curve radius (mm) 78.5 Bottom curve radius (mm) 78.5 Container Reference (cm3) 5191 Container Surface under neck (cm.sup.2) 1576.96 Axial stretch ratio 3.57 Hoop stretch ratio 5 Planar stretch ratio 17.85 Thickness at shoulder (μm) 167 Thickness at sidewall (μm) 89.5 Thickness at bottom (μm) 167 g/m2 under neck 161.83 g/m.sup.2 Packaging efficacy (g/L) 6.4 Blowing Equipment type One blow Preform blowing temperature 85° C. Blowing pressures 8 bars pre-blow 30 bars blow Blowing time (s) 1.7 Mold Temperature 25° C.
After unsealing the container is coupled with the valve represented on
Referring to
TABLE-US-00002 TABLE 1.2 D: Internal Diameter of the housing (mm) 28 mm D′: Length of the housing (mm) 68 mm First channel diameter S′ (mm) 8 mm Second channel diameter S″ (mm) 4 mm Protrusion height H (mm) 22 mm height h (mm) 4.5 mm Length L (mm) 31 mm
Upon use the system: [0184] a first dispensing phase during which liquid 40 is drained and no air enters the container 10, the latter deforming to compensate the outflow, this phase [0185] a second dispensing phase during which liquid 40 is drained and some air enters the container 10,
The water flow rates are evaluated and reported on table 1.3 below:
TABLE-US-00003 TABLE 1.3 Volume drained out of the container 0-1 L 1-2 L 2-3 L 3-4 L 4-5 L 0-5 L Volume in the 100%-80% 80%-60% 60%-40% 40%-20% 20%-0% 100%-0% container Observations First phase First Phase First Phase Second Second First Phase Container Container Container Phase starts Phase then deformation, deformation, deformation, Air bubbles, Air bubbles, Second no air no air no air low container low container Phase as bubbles bubbles bubbles deformations deformations mentioned on left. Average water 0.111 0.103 0.073 0.040 0.036 0.059 flow (L/s)
A full drainage of the water out of the container is achieved.
Example 2
[0186] A rPET container of 5.0 L of water (reference volume) is implemented.
[0187] The container is prepared by Injection Stretch Blow Molding the preform represented on
TABLE-US-00004 TABLE 2.1 Preform Material rPET - EcoPet CB 0C 78 supplied by FPR Preform weight (g) 32 Preform neck type: diameter including 34-29 threads - internal diameter (mm) Weight under Neck (g) 27.36 Preform body external diameter (mm) 31.02 Preform body internal diameter (mm) 25.7 Preform body thickness (mm) 2.66 Preform length under neck (mm) 92 Container diameter (mm) 157.0 Container length under neck (mm) 324.25 Shoulder curve radius (mm) 78.5 Bottom curve radius (mm) 78.5 Container Reference (cm3) 5177 Container Surface under neck (cm.sup.2) 1613 Axial stretch ratio 3.52 Hoop stretch ratio 5.06 Planar stretch ratio 17.81 Thickness at shoulder (μm) 155 Thickness at sidewall (μm) 100 Thickness at bottom (μm) 155 g/m2 under neck 169.62 Packaging efficacy (g/L) 6.4 Blowing Equipment type 1 blow Preform blowing temperature 85° C. Blowing pressures 8 bars pre-blow 30 bars blow Blowing time (s) 1.7 Mold Temperature 15° C.
The container according to example 2, with details listed in table 2.1 can be coupled to a valve similar to the one depicted in
In addition, some adjustments might be made on the valve/container interface to propose specific neck diameter/coupling system/sealing solution. In such case, the valve dimensions shall be adjusted accordingly (at least the dimensions of the portion to be inserted into the container). As an example, adjusting the external diameter of the valve to fit a specific container neck aperture might require to adjust slightly the dimensions of the rest of the valve, to still ensure dispensing the liquid with two sequential phases (first dispensing phase with only liquid draining, and second phase with liquid draining+air entry). In particular, the first channel diameter S′, second channel diameter S″, protrusion height H, height h, length L might need to be adjusted.
[0190] It is of course understood that obvious improvements and/or modifications for one skilled in the art may be implemented, still being under the scope of the invention as it is defined by the appended claims.