AUTOMATIC PERFUMING STATION FOR INDUSTRIAL LAUNDRY
20220018058 · 2022-01-20
Assignee
Inventors
Cpc classification
D06F95/00
TEXTILES; PAPER
D06F58/12
TEXTILES; PAPER
International classification
D06F58/12
TEXTILES; PAPER
Abstract
Perfuming station (300) for industrial laundry comprising a spray chamber, a conveyor belt (320) configured to transport a stack (500) of stacked garments (510) and a PLC controller (360) configured to control the operation of the perfuming station (300), wherein the spray chamber is provided with a plurality of nozzles (330R, 330L, 340R, 340L, 350R, 350L) each one of which is configured to be connected to at least one tank containing a respective perfumed fragrance, wherein said nozzles (330R, 330L, 340R, 340L, 350R, 350L) are arranged symmetrically to each other with respect to a longitudinal axis (325) of advance of the conveyor belt (320) and configured to spray said perfumed fragrance on exposed peripheral faces (520, 530, 540R, 540L, 550) of the stack (500) transported on the conveyor belt (320).
Claims
1. Perfuming station for industrial laundry comprising: a spray chamber, a conveyor belt configured to transport a stack of stacked garments and a PLC controller configured to control the operation of the perfuming station, wherein the spray chamber is provided with a plurality of nozzles each one of which is configured to be connected to at least one tank containing a respective perfumed fragrance, wherein said nozzles are arranged symmetrically to each other with respect to a longitudinal axis advance of the conveyor belt and configured to spray said perfumed fragrance on exposed peripheral faces of the stack transported on the conveyor belt.
2. Perfuming station according to claim 1, wherein said spray chamber is defined by a frame to which said plurality of nozzles are coupled, wherein, on each one of two longitudinal sides of said spray chamber symmetrical to each other with respect to the longitudinal axis of advance of the conveyor belt, said plurality of nozzles comprises three front nozzles, three intermediate nozzles, and three rear nozzles.
3. Perfuming station according to claim 2, wherein the front nozzles are configured to spray a perfumed fragrance on a front exposed face and on a top exposed face of the stack, the intermediate nozzles are configured to spray a perfumed fragrance on a respective side exposed face of the stack, and the rear nozzles are configured to spray a perfumed fragrance on a rear exposed face and on the top exposed face of the stack.
4. Perfuming station according to claim 3, wherein the front nozzles and the rear nozzles are at a height with respect to the conveyor belt greater than a height at which the intermediate nozzles are.
5. Perfuming station according to claim 2, wherein the front nozzles and/or the rear nozzles are arranged with an inclination angle with respect to the longitudinal axis of advance of the conveyor belt ranging from 30° a 60°, optionally equal to 45°.
6. Perfuming station according to claim 5, further comprising one or more automatic mover devices configured to move the front nozzles and/or the rear nozzles to change the inclination angle thereof with respect to the longitudinal axis of advance of the conveyor belt.
7. Perfuming station according to claim 1, wherein the intermediate nozzles have a narrower and more concentrated spray cone than that of the front and rear nozzles.
8. Perfuming station according to claim 1, wherein each nozzle of said plurality of nozzles is a venturi atomiser nozzle fed with compressed air, comprising a main inlet configured to be connected to a compressed air supplier, a suction inlet configured to be connected to at least one tank containing a fragrance, wherein the main inlet and the suction inlet are in fluid communication with a venturi mixing chamber, the venturi mixing chamber in fluid communication with an outlet, wherein the atomiser nozzle further comprises a pin through which the atomiser nozzle is coupled to the frame, wherein a spray cone of the spray nozzle adjustable through a ring nut of the outlet.
9. Perfuming station according to claim 8, wherein each nozzle of said plurality of nozzles is configured to be connected, through a hydraulic selector, to a plurality of tanks containing respective perfumed fragrances, wherein said hydraulic selector is configured to be controlled by the PLC controller.
10. Perfuming station according to claim 9, further comprising a system for cleaning each nozzle of said plurality of nozzles configured to be controlled by the PLC controller.
11. Perfuming station according to claim 8, wherein each nozzle of said plurality of nozzles is configured to be connected to said at least one tank containing a respective perfumed fragrance through a respective buffer tank in which a dosing pump is configured to mix said perfumed fragrance with a diluent to dilute said fragrant fragrance and to control an intensity of perfume with which to spray said exposed peripheral faces of the stack transported on the conveyor belt.
12. Perfuming station according to claim 1, wherein said nozzles are arranged in an arrangement configured to cause a portion of the sprayed fragrance to fall on the conveyor belt.
13. Perfuming station according to claim 1, further comprising a system for recognising the stack and the related stacked garments transported by the conveyor belt arranged upstream of said spray chamber and a labeller arranged downstream of said spray chamber, wherein the labeller is configured to be controlled by the PLC controller and to apply a label on the stack after that the exposed peripheral faces of the stack have been sprayed with said perfumed fragrance, wherein said recognising system is selected from the group comprising: an RFid Tag reading antenna configured to transmit to the PLC controller read information, and wherein the PLC controller is configured to control said plurality of nozzles on the basis of the information received from the RFid Tag reading antenna; a system of recognition through image acquisition and processing, comprising at least one camera and a processing device connected thereto, wherein the processing device is configured to compare at least one image of the stack acquired by said at least one camera with a series of sample images of expected stacks and to identify the stack and the relative stacked garments on the basis of such comparison, wherein the processing device is configured to transmit a resulting identification information to the PLC controller and wherein the PLC controller configured to control said plurality of nozzles on the basis of said resulting identification information; and a size measuring device configured to measure the stack size, comprising a time-of-flight camera configured to reconstruct a three-dimensional image of the stack, to detect its three-dimensional size and to transmit said detected three-dimensional size to the PLC controller, the PLC controller being configured to compare said detected three-dimensional size with a series of sample sizes of expected stacks and to identify the stack the related stacked garments on the basis of such comparison, wherein the PLC controller is configured to control said plurality of nozzles on the basis of said identification of the stack and of the related stacked garments.
14. Perfuming station according to claim 13, further comprising one or more sensor devices configured to track an advancement of the stack along the perfuming station, wherein said sensor devices comprise a first pair of sensors respectively located upstream and downstream of said spray chamber, a second pair of sensors respectively located upstream and downstream of the labeller.
15. Industrial laundry comprising at least one stacking station configured to stack treated linen garments in a plurality of stacks, and at least one packaging station configured to package each stack, wherein the industrial laundry comprises at least one perfuming station configured to receive said plurality of stacks from said at least one stacking station, to perfume at least one of said plurality of stacks, and to send said plurality of stacks to said at least one packaging station, wherein said at least one performing station comprises a spray chamber, a conveyor belt configured to transport a stack of stacked garments and a PLC controller configured to control the operation of the perfuming station, wherein the spray chamber is provided with a plurality of nozzles each one of which is configured to be connected to at least one tank containing a respective perfumed fragrance, wherein said nozzles are arranged symmetrically to each other with respect to a longitudinal axis of advance of the conveyor belt and configured to spray said perfumed fragrance on exposed peripheral faces of the stack transported on the conveyor belt.
16. Perfuming station according to claim 4, wherein a difference in height with respect to the conveyor belt of position of the front and rear nozzles with respect to that of the intermediate nozzles ranges from 100 millimetres to 150 millimetres.
17. Perfuming station according to claim 4, wherein the front nozzles and the rear nozzles are at a height with respect to the conveyor belt greater than a height of the stack with respect to the conveyor belt.
18. Perfuming station according to claim 9, wherein said hydraulic selector is a valve selector.
19. Perfuming station according to claim 13, wherein said labeller is provided with a blow label printer applicator.
20. Perfuming station according to claim 14, wherein said sensor devices further comprise a third pair of sensors respectively located upstream and downstream of said system for recognising the stack and the related stacked garments.
Description
[0050] The present invention will be now described, by way of illustration and not by way of limitation, according to its preferred embodiments, by particularly referring to the Figures of the annexed drawings, in which:
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[0060] In the Figures identical reference numerals will be used for alike elements.
[0061] Although in the following the perfuming and/or disinfection station according to the invention will be described integrated in the line of treatment stations of an industrial laundry, it must be noted that the perfuming and/or disinfection station according to the invention can also be used in stand-alone mode outside the treatment cycle of an industrial laundry. Moreover, although in the following the station and/or disinfection station according to the invention will be described as used exclusively for perfuming garments, it must be noted that it can also be used for the disinfection of garments, alternatively or in combination with perfuming them.
[0062] With reference to
[0063] The garment stacks coming out of the first and second stacking stations 190 and 230 are transferred through conveyor belts (indicated with the reference numeral 250) to the perfuming station 300 according to the invention and, from this, to a packaging station 240 similar to that shown in
[0064] With reference to
[0065] The frame 310 is provided with a plurality of nozzles, configured to spray a perfumed fragrance on the stack 500 transported on the conveyor belt 320, arranged symmetrically with respect to the longitudinal axis 325 of advance of the conveyor belt 320. In particular, such plurality comprises, on each of the two longitudinal sides of the spray chamber (defined by frame 310) symmetrical to each other with respect to the longitudinal axis 325 of advance: three front nozzles (indicated with the reference numeral 330R for the right side and with the reference numeral 330L for the left side of frame 310), three intermediate nozzles (indicated with the reference numeral 340R for the right side and with the reference numeral 340L for the left side of frame 310), and three rear nozzles (indicated with the reference numeral 350R for the right side and with the reference numeral 350L for the left side of frame 310). Namely: the front nozzles 330R and 330L are configured to spray the perfumed fragrance on the front exposed face (indicated with the reference numeral 520 in
[0066] In the embodiment of the perfuming station 300 shown in
[0067] Also, in the embodiment of the perfuming station 300 shown in
[0068] However, it must be noted that other embodiments of the perfuming station according to the invention may have an arrangement of the front nozzles 330R and 330L, intermediate nozzles 340R and 340L and rear nozzles 350R and 350L different from what illustrated in
[0069] In other words, in the perfuming station according to the invention, the exposed peripheral faces of the garment stacks 500 transported by the conveyor belt 520 are subjected to spraying by the front nozzles 330R and 330L, intermediate nozzles 340R and 340L and rear nozzles 350R and 350L. In particular, the arrangement and orientation of the front nozzles 330R and 330L, intermediate nozzles 340R and 340L and rear nozzles 350R and 350L is configured to spray in a homogeneous and uniform way the exposed peripheral faces of the garment stacks 500. Although only the peripheral faces of the garment stacks 500 are perfumed, all the garments appear to emit substantially the same intensity of perfume.
[0070] In this regard, a portion of the sprayed fragrance from the front nozzles 330R and 330L and rear nozzles 350R and 350L is not applied to the exposed peripheral faces of the stack 500 and falls onto the conveyor belt 320, causing the subsequent garment stack that will be transported by this to have the base face, that is in contact with the conveyor belt 320 and is not exposed, that gets impregnated with the fragrance that is maintained from the spraying of the previous stack 500.
[0071] Advantageously, each one of the front nozzles 330R and 330L, intermediate nozzles 340R and 340L and rear nozzles 350R and 350L is a venturi atomiser nozzle 600 fed with compressed air, shown in
[0072] The symmetrical arrangement and the orientation of the front nozzles 330R and 330L and rear nozzles 350R and 350L are configured so that the vector combination of the flows delivered therefrom gives as a result a flow perfectly orthogonal to the front face 520 and rear face 550, respectively, of the stack 500, while the orientation of the intermediate nozzles 340R and 340L is orthogonal to the side faces 540R and 540L, respectively, of the stack 500. This guarantees a homogeneous spray of the fragrance and a precise control of the quantity of sprayed fragrance.
[0073] As shown in
[0074] Other embodiments of the perfuming station according to the invention may have the front nozzles 330R and 330L (as well as the rear nozzles 350R and 350L) which, still maintaining an arrangement and orientation symmetrical to each other with respect to the longitudinal axis 325 of advance of the conveyor belt 320, can have an inclination angle α with respect to the longitudinal axis 325 of advance different from 45°, optionally ranging from 30° to 60°.
[0075] As shown in
[0076] Further embodiments of the perfuming station according to the invention can be provided with automatic angular mover devices configured to move the front nozzles 330R and 330L and rear nozzles 350R and 350L so as to allow a real-time change of the orientation thereof. Moreover, automatic linear mover devices of the front nozzles 330R and 330L, intermediate nozzles 340R and 340L and rear nozzles 350R and 350L can also be provided, so as to modify, for instance, the height thereof with respect to the conveyor belt 320 or the position along the respective side of the spray chamber defined by the frame 310.
[0077] Further embodiments of the perfuming station according to the invention can be provided with a system for recognising the stacks (and the garments forming them) arranged upstream of the spray chamber (defined by the frame 310). Such recognising system allows to discriminate the garment stacks to be perfumed from those which do not have to be perfumed (e.g., it is advisable to avoid that the pillowcases, which are always in contact with a user's face, are perfumed), and to count the garments for each type of garments which are perfumed, so as to limit the perfuming to the number and type of garments required (by a customer). Advantageously, such further embodiments of the perfuming station according to the invention can also be provided with a labeller, optionally provided with a blow label printer applicator arranged downstream of the spray chamber (defined by the frame 310). Such labeller is configured to apply a label onto the freshly perfumed garment stacks so that the operators can easily recognise the perfumed stacks (and possibly the specific perfuming fragrance) from the non-perfumed stacks (or stacks perfumed with different fragrances); to this end, the label contains information related to the customer and the fragrance used for the perfuming.
[0078] With reference to
[0079] In this regard, the perfuming station allows the selection of a fragrance from a plurality of available fragrances, each of the front nozzles 330R and 330L, intermediate nozzles 340R and 340L and rear nozzles 350R and 350L has the suction inlet 620 connected through a hydraulic selector, optionally a valve selector, to a corresponding plurality of tanks containing the available fragrances, and the PLC controller 360 sets the hydraulic selector so as to put only one of the tanks in fluid communication with the suction inlet 620. Obviously, in the case where no fragrance delivery is required, the main inlet 610 will not be fed with compressed air.
[0080] As shown in
[0081] As mentioned, the second embodiment of the perfuming station according to the invention is configured to select a fragrance from a plurality of available fragrances. Moreover, the perfuming station is configured to carry out a dilution of the selected fragrance so as to control the intensity of perfume to be applied to the garments stack. Also this selection of the perfume intensity can occur based on the reading of the RFid Tag of the garments of the stack through the reading antenna 800.
[0082] The dilution of the selected fragrance can occur through a selection of the compressed air pressure feeding the main inlet 610 of the nozzles and/or by mixing the fragrance with a diluent (consisting of one or more alcohol-based substances configured to dilute the fragrance), wherein the diluent is dosed through dosing pumps which are controlled by the PLC controller 360 to comply with the required perfuming recipe by loading (at least) one buffer tank (connected to at least one of the perfuming station nozzles) the selected fragrance quantity and the diluent quantity necessary for the correct mixing of diluent and fragrance.
[0083] In the embodiments of the perfuming station according to the invention devoid of system for recognising the stacks (and the garments forming them), the PLC controller of the perfuming station selects a perfuming recipe for the customer to whom the garments under treatment belong.
[0084] Advantageously, the embodiments of the perfuming station according to the invention, which allow the selection of a fragrance (and possibly its dilution) from a plurality of available fragrances, are provided with a cleaning system of the venturi atomiser nozzles. By way of example, and not by way of limitation, such cleaning system may include (at least) one tank of water that can be connected to the suction inlet 620 of each one of the venturi atomiser nozzles to cause these to deliver atomised water cleaning the atomiser nozzles in an interval of time interposed between the perfuming of two consecutive garment stacks to be perfumed with different fragrances. Optionally, during delivery of atomised water, the atomiser nozzles can be oriented downwards or outwards of the spray chamber (possibly towards a collection tank), and in this case also the intermediate nozzles 340R and 340L can be moved by respective automatic angular mover devices configured to orient them downwards or outwards of the spray chamber. In this case, also the conveyor belt 320 is advantageously cleaned, for example through a compressed air jet that hits it during the return path below the spray chamber defined by the frame 310.
[0085] Alternatively to the system for recognising the stacks (and the garments forming them) based on Tag RFid technology, further embodiments of the perfuming station according to the invention can be based on a morphological analysis of the garment stacks entering the spray chamber defined by the frame 310 which takes into account the size and/or shape of the stacks themselves.
[0086] In this regard, in general, in an industrial laundry, the garment packages leaving the packaging station 240 are optimised for the loading of the trolleys with which the garments are transported and handled. Consequently, the stacks 500 coming from the first and second stacking stations 190 and 230 also have respective size depending on the type of linen to which the garments belong. By way of example, and not by way of limitation, the double bed sheets are stacked in groups of 5 and the resulting stack is 34 centimetres in length, 36 centimetres in width and 13 centimetres in height, the single bed sheets are stacked in groups of 10 and the resulting stack is 45 centimetres in length, 37 centimetres in width and 16 centimetres in height, the pillowcases are stacked in groups of 25 and the resulting stack is 45 centimetres in length, 21 centimetres in width and 13 centimetres in height, the bath towels are stacked in groups of 5 and the resulting stack is 47 centimetres in length, 34 centimetres in width and 16 centimetres in height, the face towels are stacked in groups of 10 and the resulting stack is 46 centimetres in length, 24 centimetres in width and 18 centimetres in height, the bathroom rugs are stacked in groups of 10 and the resulting stack is 48 centimetres in length, 24 centimetres in width. and 10 centimetres in height.
[0087] With reference to
[0088] As shown in
[0089] As shown in
[0090] With reference to
[0091] Further embodiments of the perfuming station according to the invention can be equipped with a fragrance management system so as to exclusively allow the use of fragrances produced by a specific manufacturer. To this end, all the fragrance tanks are equipped with a barcode (or RFid Tag) identifying the single tank. The PLC controller (or a controlling PC) is configured to access a database containing a certain number of available identification codes. When a tank is placed in a location inside a tank area (optionally below the conveyor belt 320 in correspondence with the spray chamber defined by the frame 310), the identification code is read and sent to the PLC controller (or the controlling PC) that checks the existence of the identification code in the database: if this is found, the tank is enabled, otherwise the tank is not accepted and the perfuming station is not enabled to carry out the spraying of the fragrance.
[0092] In the case of an authorized tank, once that all the fragrance therein has been used and the tank is removed, its identification code is deleted from the database, thereby it becomes no longer usable.
[0093] Furthermore, for consumption check, the seat where the tank is housed is provided with a load cell constantly measuring the weight of the tank, that must decrease in function of the garment stacks which are perfumed with that fragrance, to avoid that the same tank can be filled and never replaced.
[0094] The identification codes within the database are updated on the basis of the treatment orders received by the industrial laundry.
[0095] The preferred embodiments of this invention have been described and a number of variations have been suggested hereinbefore, but it should be understood that those skilled in the art can make other variations and changes without so departing from the scope of protection thereof, as defined by the attached claims.